Harbor Freight Tools 66242 User Manual

Safety Alert Symbol and Signal Words

In this manual, on the labeling, and all other information provided with this product:

This is the safety alert symbol. It is

used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

IMPORTANT SAFETY INSTRUCTIONS

INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS

WARNING – When using tools, basic precautions should always be followed, including the following:

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to personal injury.

CAUTION, without the safety alert symbol, is used to address practices not related to personal injury.

Work Area

a. Keep the work area clean and well lighted.

Cluttered benches and dark areas increase the

risks of electric shock, re, and injury to persons.

b. Do not operate the tool in explosive atmospheres,

such as in the presence of ammable liquids,

gases, or dust. The tool is able to create sparks resulting in the ignition of the dust or fumes.

c. Keep bystanders, children, and visitors away

while operating the tool. Distractions are able to result in the loss of control of the tool.

Personal Safety

a. Stay alert. Watch what you are doing and

use common sense when operating the tool. Do not use the tool while tired or under the

inuence of drugs, alcohol, or medication.

A moment of inattention while operating the

tool increases the risk of injury to persons.

b. Dress properly. Do not wear loose clothing or

jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose

clothes, jewelry, or long hair increases risk of injury to

persons as a result of being caught in moving parts.

c. Avoid unintentional starting. Be sure the switch

is off before connecting to the air supply.

Do not carry the tool with your nger on the switch or

connect the tool to the air supply with the switch on.

d. Do not overreach. Keep proper

footing and balance at all times.

Proper footing and balance enables better control of tool in unexpected situations.

e. Use safety equipment. A dust mask, non-skid safety

shoes and a hard hat must be used for the applicable conditions. Wear heavy-duty work gloves during use.

f. Always wear eye protection.

Wear ANSI-approved safety goggles.

g. Always wear hearing protection when

using the tool. Prolonged exposure to high intensity noise is able to cause hearing loss.

Page 2 For technical questions, please call 1-800-444-3353. SKU 66242

Tool Use and Care

SAVE THESE

a. Do not force the tool. Use the correct tool for the

application. The correct tool will do the job better

and safer at the rate for which the tool is designed.

b. Do not use the tool if the switch does not turn the

tool on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.

c. Disconnect the tool from the air source

before making any adjustments, changing accessories, or storing the tool. Such preventive

safety measures reduce the risk of starting the tool unintentionally. Turn off and detach the air supply, safely discharge any residual air pressure, and release the throttle and/or turn the switch to its off position before leaving the work area.

d. Store the tool when it is idle out of reach

of children and other untrained persons. A tool is dangerous in the hands of untrained users.

e. Maintain the tool with care.

A properly maintained tool reduces the risk of binding and is easier to control.

f. Check for misalignment or binding of moving

parts, breakage of parts, and any other condition that affects the tool’s operation. If damaged,

have the tool serviced before using. Many accidents are caused by poorly maintained tools. There is a risk of bursting if the tool is damaged.

INSTRUCTIONS.

Symbol Denitions

Symbol Property or statement

PSI

CFM

SCFM

NPT

Specic Safety Instructions

Pounds per square inch of pressure

Cubic Feet per Minute ow

at standard conditions

National pipe thread, tapered

WARNING marking

concerning Risk of Eye Injury.

Wear ANSI-approved eye protection.

WARNING marking concerning Risk of Hearing Loss. Wear hearing protection.

WARNING marking concerning

Risk of Respiratory Injury. Wear

NIOSH-approved dust mask/respirator.

WARNING marking concerning Risk of Explosion.

Service

a. Tool service must be performed only

by qualied repair personnel.

b. When servicing a tool, use only identical

replacement parts. Use only authorized parts.

c. Use only the lubricants supplied with the

tool or specied by the manufacturer.

Air Source

a. Never connect to an air source that is

capable of exceeding 200 psi.

Over pressurizing the tool may cause bursting, abnormal operation, breakage

of the tool or serious injury to persons.

Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the

tool that the air source has been adjusted to the rated

air pressure or within the rated air-pressure range.

b. Never use oxygen, carbon dioxide, combustible

gases or any bottled gas as an air source

for the tool. Such gases are capable of

explosion and serious injury to persons.

1. Failure to heed these markings may result in

personal injury and/or property damage:

2. Study, understand, and follow all instructions before operating this device.

3. Do not exceed 22 Ton (44,000 lb.) rated capacity.

4. Use only on hard, level surfaces.

5. Lifting device only. Immediately after lifting, support the vehicle with appropriate means.

6. Do not adjust safety valve.

7. Wear ANSI-approved safety goggles and heavy-duty work gloves during use.

8. Keep clear of load while lifting and lowering.

9. Lower load slowly.

10. Do not use for aircraft purposes.

11. Apply parking brake and chock tires before lifting vehicle.

12. Lift vehicle only at manufacturer-recommended locations.

13. Inspect before every use; do not use if parts loose or damaged.

Page 3For technical questions, please call 1-800-444-3353.SKU 66242

14. Do not exceed 145 PSI air pressure.

15. Maintain labels and nameplates on Bottle Jack. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

16. Bleed the hydraulic system before its initial use.

17. Do not leave tool unattended when it is connected to a compressed air supply. Release tool’s load, and disconnect from compressed air supply before leaving.

Initial Tool Set Up/Assembly

Read the ENTIRE IMPORTANT

SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

Note: For additional information regarding the

parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.

18. This product is not a toy. Keep it out of reach of children.

19. When lifting only one wheel, make sure to

support load immediately with one jack stand

(not included) placed under side of vehicle being

lifted. Align saddle of jack stand directly under

vehicle’s seam or recommended lifting point.

20. When lifting entire front end or rear end of vehicle, make sure to support load immediately

with two jack stands. Align saddles of jack

stands directly under vehicle’s frame or recommended lifting points. Also, make sure

jack stands are adjusted at the same height.

21. Do not use Bottle Jack with the vehicle’s engine running. When running, the vehicle’s engine produces carbon monoxide, a colorless, odorless, toxic fume that, when inhaled,

can cause serious personal injury or death.

22. Keep hands and feet away from all moving parts of the Bottle Jack when applying or releasing a load. Keep people and animals at a safe distance when using the Bottle Jack.

Note: This air tool may be shipped with a protective plug covering the air inlet. Remove this plug before set up.

Assembly

1. Assemble the Handle and its 6.x series parts that come in Box B. See Assembly Diagram on page 10.

2. Attach Adapter Holder (12.5) to the Outside Tube (6.1) of the Handle Assembly with two U-Bolts (12.6), Lock Washers (12.7) and Nuts (12.8). See Figure 1, below.

Adjustable Rod (6.3)

Adapters

(12.1, 12.3,

12.4)

Spring Washers

(12.7)

Nuts (12.8)

U-Bolts

(12.6)

23. Do not allow anyone in vehicle when using Bottle Jack.

24. Do not use Bottle Jacks to lift both ends of a vehicle at the same time.

25. Before lowering the Bottle Jack, make sure

tool trays, jack stands, and all other tools and

equipment are removed from under the vehicles.

26. The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors, which cannot be built into this product, but must be supplied by the operator.

SAVE THESE

INSTRUCTIONS

Adapter

Holder

(12.5)

3. Tighten Nuts to secure Adapter Holder to Handle.

4. Put height adjustment Adapters into the Adapter bracket and lock each with a Hitch Pin (12.9). See Figure 1.

Outside

Tube

(6.1)

Hitch Pin (12.9)

Fig. 1

Page 4 For technical questions, please call 1-800-444-3353. SKU 66242

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