Harbor Freight Tools 66222 User Manual

HVLP GRAVITY FEED
SPRAY GUN
66222
SET UP AND OPERATING INSTRUCTIONS
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operat­ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
CAUTION, used
with the safety
alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices
not related to personal injury.
Safety Alert Symbol and Signal
Words
In this manual, on the labeling, and all other information provid­ed with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates
a hazardous
situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a
hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, without
the safety alert
symbol, is used to address practices not related to personal injury.
IMPORTANT SAFETY
INSTRUCTIONS
INSTRUCTIONS PERTAINING
TO A RISK OF FIRE,
ELECTRIC SHOCK, OR
INJURY TO PERSONS
WARNING – When using tools, basic pre-
cautions should always be followed, including the following:
General
To reduce the risks of electric shock,
re, and injury to persons, read all the
instructions before using the tool.
Work area
Keep the work area clean and well a. lighted. Cluttered benches and dark
areas increase the risks of electric
shock, re, and injury to persons.
SKU 66222 For technical questions, please call 1-800-444-3353. Page 2
Remove or cover objects from the b. area that you want to protect from overspray or paint dust.
Operate only in a well-ventilated c. area. Paint thinners and solvents
may be harmful if breathed. Always wear an ANSI approved ventilator when painting.
trigger or connect the tool to the air supply with the trigger on.
Do not overreach. Keep proper d. footing and balance at all times.
Proper footing and balance enables better control of the tool in unexpect­ed situations.
Do not operate the tool in explo-d. sive atmospheres, such as in the
presence of ammable liquids,
gases, or dust. The tool is able to create sparks resulting in the ignition of the dust or fumes.
Keep bystanders, children, and e. visitors away while operating the tool. Distractions are able to result in
the loss of control of the tool.
Personal safety
Stay alert. Watch what you are do-a. ing and use common sense when operating the tool. Do not use the tool while tired or under the inu­ence of drugs, alcohol, or medica­tion. A moment of inattention while
operating the tool increases the risk
of injury to persons.
Dress properly. Do not wear loose b. clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair increases the risk of injury to persons
as a result of being caught in moving parts.
Avoid unintentional starting. Be c. sure the trigger is off before con­necting to the air supply. Do not
carry the tool with your nger on the
e. Use safety equipment. A
dust mask, non-skid safety shoes and a hard hat must be used for the applicable conditions. Wear protec-
tive work gloves during use.
f. Always wear eye protec-
tion. Wear ANSI-ap­proved safety goggles.
g. Always wear hearing
protection when using the tool. Prolonged expo-
sure to high intensity noise is able to cause hearing
loss.
Tool use and care
Use clamps or another practical a. way to secure and support the work piece to a stable platform.
Holding the work by hand or against the body is unstable and is able to lead to loss of control.
Do not force the tool. b. Use the correct tool for the application. The
correct tool will do the job better and
safer at the rate for which the tool is designed.
Do not use the tool if the trigger c. does not turn the tool on or off.
Any tool that cannot be controlled
SKU 66222 For technical questions, please call 1-800-444-3353. Page 3
with the trigger is dangerous and must be repaired.
Disconnect the tool from the air d. source before making any adjust­ments, changing accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting the tool unintentionally. Turn off and detach the air supply, safely discharge any residual air pressure, and release the throttle and/or turn the trigger to its off position before leaving the work area.
Store the tool when it is idle out of e. reach of children and other un­trained persons. A tool is dangerous
in the hands of untrained users.
Maintain the tool with care. f. Keep a cutting tool sharp and clean. A prop­erly maintained tool, with sharp cut­ting edges reduces the risk of binding and is easier to control.
Check for misalignment or bind-g. ing of moving parts, breakage of parts, and any other condition that affects the tool’s operation. If dam-
aged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. There is a risk of bursting if the tool is damaged.
When servicing a tool, use only b. identical replacement parts. Use only authorized parts.
Use only the lubricants supplied c.
with the tool or specied by the
manufacturer.
Air source
a. Never connect to an air
source that is capable of exceeding 100 psi. Over
pressurizing the tool may cause bursting, abnormal
operation, breakage of the tool or
serious injury to persons. Use only
clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been
adjusted to the rated air pressure or
within the rated air-pressure range.
Never use oxygen, carbon dioxide, b. combustible gases or any bottled gas as an air source for the tool.
Such gases are capable of explosion
and serious injury to persons.
SAVE THESE
INSTRUCTIONS.
Use only accessories that are h.
identied by the manufacturer for the specic tool model. Use of an
accessory not intended for use with
the specic tool model, increases the risk of injury to persons.
Service
Tool service must be performed a.
only by qualied repair personnel.
SKU 66222 For technical questions, please call 1-800-444-3353. Page 4
SYMBOLS AND
SPECIFIC SAFETY
INSTRUCTIONS
Symbol Denitions
Symbol Property or statement
n
o
.../min
PSI
ft-lb
BPM
No-load speed
Revolutions or reciprocation per minute
Pounds per square inch of pressure
Foot-pounds of torque
Blows per minute
cannot be built into this product, but must be supplied by the operator.
WARNING: The brass components 2. of this product contain lead, a chemi­cal known to the State of California to cause birth defects (or other repro­ductive harm). (California Health & Safety code § 25249.5, et seq.)
Only use with accessories rated to 3. handle the forces exerted by this tool during operation.
Attach all accessories properly to the 4. tool before connecting the air sup­ply. A loose accessory may detach or break during operation.
CFM
SCFM
NPT
NPS
Cubic Feet per Minute ow
Cubic Feet per Minute ow at
standard conditions
National pipe thread, tapered
National pipe thread, straight
WARNING marking concerning Risk
of Eye Injury. Wear ANSI-approved
eye protection.
WARNING marking concerning Risk of Hearing Loss. Wear hearing protection.
WARNING marking concerning Risk
of Respiratory Injury. Wear NIOSH-
approved dust mask/respirator.
WARNING marking concerning Risk of Explosion.
Specic Safety Instructions
Obey the manual for the air compres-5. sor used to power this tool.
Install an in-line shutoff valve to allow 6. immediate control over the air supply in an emergency, even if a hose is ruptured.
SAVE THESE
INSTRUCTIONS.
The warnings and precautions dis-1. cussed in this manual cannot cover all possible conditions and situations that may occur. It must be under­stood by the operator that common sense and caution are factors which
SKU 66222 For technical questions, please call 1-800-444-3353. Page 5
FUNCTIONAL DESCRIPTION
subheadings therein before set up or use of this product.
Specications
Air Pressure Range 15-45 PSI
Maximum Air Pressure 45 PSI
Air Inlet 1/4” -18 NPS
Air Consumption 12 SCFM @ 45 PSI
Paint Cup Capacity 20 FL. OZ.
Components and Controls
Please refer to the photo on this page for
important components and controls.
INITIAL TOOL SET UP/
ASSEMBLY
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under
Note: For additional information regarding
the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.
Unpacking
When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown throughout the manual as soon as possible.
This air tool may be shipped with a protective plug covering the air inlet. Remove this plug before set up.
Cup (28)
Air Cap (1)
Trigger (36)
Spray Regulator (20)
Air Adjustment Valve (31)
Lid (29)
Fluid Control Knob (12)
Gun Body (8)
Air Regulator (37)
Air Pressure Gauge (38)
SKU 66222 For technical questions, please call 1-800-444-3353. Page 6
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