Harbor Freight Tools 65345 User Manual

Page 1
10” X 18” MINI WOOD LATHE
Model
65345
SET UP AND OPERATING INSTRUCTIONS
Distributed exclusively by Harbor Freight Tools®.
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein.
For technical questions or replacement parts, please call 1-800-444-3353.
Page 2
CONTENTS
IMPORTANT SAFETY INFORMATION ......................................................3
GROUNDING ..............................................................................................7
EXTENSION CORDS ..................................................................................7
SYMBOLOGY .............................................................................................8
SPECIFICATIONS .......................................................................................8
UNPACKING ...............................................................................................9
PRODUCT FEATURES................................................................................9
ASSEMBLY INSTRUCTIONS .....................................................................9
WORK AREA SET UP ................................................................................9
DEFINITION OF TERMS ...........................................................................10
ADJUSTMENTS ........................................................................................11
OPERATING INSTRUCTIONS ..................................................................15
MAINTENANCE AND SERVICING ...........................................................17
PLEASE READ THE FOLLOWING CAREFULLY.....................................18
TROUBLESHOOTING ..............................................................................19
PARTS LIST ..............................................................................................20
ASSEMBLY DIAGRAM .............................................................................21
WARRANTY INFORMATION ....................................................................22
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Page 3
SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operating, inspection, maintenance and cleaning pro­cedures. Write the product’s serial number in the back of the manual (or month and year of purchase if product has no num­ber). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
General Power Tool Safety
Warnings
WARNING Read all safety
warnings and instructions.
Failure to follow the warnings and instructions may result in electric
shock, re and/or serious injury.
Save all warnings and instructions for future reference.
The term ″power tool″ in the
warnings refers to your mains-
operated (corded) power tool.
Work area safety1.
Keep work area clean and well lit. a.
Cluttered or dark areas invite acci-
dents.
Do not operate power tools in b. explosive atmospheres, such as in
the presence of ammable liquids,
gases or dust. Power tools create
sparks which may ignite the dust or fumes.
Keep children and bystanders c. away while operating a power tool.
Distractions can cause you to lose
control.
Electrical safety2.
Power tool plugs must match the a. outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools.
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Page 4
Unmodied plugs and matching out­lets will reduce risk of electric shock.
Avoid body contact with grounded b. surfaces such as pipes, radiators, ranges and refrigerators. There is
an increased risk of electric shock if
your body is grounded.
Do not expose power tools to rain c. or wet conditions. Water entering
a power tool will increase the risk of electric shock.
Do not abuse the cord. Never d. use the cord to unplug the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords in-
crease the risk of electric shock.
If operating a power tool in a damp e. location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of
a GFCI reduces the risk of electric
shock.
Personal safety3.
Stay alert, watch what you are do-a. ing and use common sense when operating a power tool. Do not use a power tool while you are tired
or under the inuence of drugs,
alcohol or medication. A moment
of inattention while operating power tools may result in serious personal injury.
Remove any adjusting key or c. wrench before turning the power tool on. A wrench or a key left at-
tached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper d. footing and balance at all times.
This enables better control of the
power tool in unexpected situations.
Dress properly. Do not wear loose e. clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes,
jewelry or long hair can be caught in moving parts.
Power tool use and care4.
Do not force the power tool. Use a. the correct power tool for your ap­plication. The correct power tool will
do the job better and safer at the rate for which it was designed.
Do not use the power tool if the b. switch does not turn it on and off.
Any power tool that cannot be con­trolled with the switch is dangerous
and must be repaired.
Disconnect the plug from the c. power source before making any adjustments, changing accesso­ries, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool ac­cidentally.
Use safety equipment. Always b. wear ANSI-approved eye protec­tion. Safety equipment such as
NIOSH-approved dust mask/respira­tor, full face shield, heavy-duty work gloves, non-skid safety shoes, hard
hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Store idle power tools out of the d. reach of children and do not allow persons unfamiliar with the power tool or these instructions to oper­ate the power tool. Power tools are
dangerous in the hands of untrained
users.
Maintain power tools. Check for e. misalignment or binding of moving
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Page 5
parts, breakage of parts and any other condition that may affect the power tool’s operation. If dam­aged, have the power tool repaired before use. Many accidents are
caused by poorly maintained power tools.
Keep cutting tools sharp and f. clean. Properly maintained cutting
tools with sharp cutting edges are
less likely to bind and are easier to
control.
Use the power tool and its acces-g. sories in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the
power tool for operations different
from those intended could result in a
hazardous situation.
Service5.
Have your power tool serviced by a.
a qualied repair person using
only identical replacement parts.
This will ensure that the safety of the
power tool is maintained.
Always stop the Lathe at its slow-6. est speed. If the Lathe is run so fast that it vibrates, there is a risk that the workpiece will be thrown or the cut­ting tool jerked from your hands.
Always rotate the workpiece by hand 7. before turning on the Lathe. If the workpiece strikes the tool rest, it could split and be thrown out of the Lathe.
Do not allow cutting tools to bite into 8. the workpiece. The wood could be split or thrown from the Lathe.
Always position the tool rest above 9. the centerline of the Lathe when shaping a piece of stock.
Before attaching a workpiece to the 10. faceplate, always rough it out to make it as round as possible. This minimizes the vibrations while the piece is being turned. Always fasten the workpiece securely to the face­plate. Failure to do so could result in the workpiece being thrown away from the Lathe.
Lathe Safety Warnings
Maintain labels and nameplates on 1. the Lathe. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Do not run the Lathe without its cov-2. ers and guards in place.
Tighten all locks before operating.3.
Do not mount a split workpiece.4.
Use the lowest speed when starting a 5. new workpiece.
Remove all loose knots in the work-11. piece before mounting between the centers or on the faceplate.
Position your hands so they will not 12. slip onto the workpiece when the Lathe is running.
Use a brush or compressed air to 13. remove wood shavings; never your hands. The wood shavings will be sharp.
The cutting tool must always be tight 14. within the tool post or chuck and adjusted to limit projection from the post. This will reduce the possibility of the tool breaking or bending.
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Avoid unintentional starting. Prepare 15. to begin work before turning on the tool.
Do not reach across the Lathe while it 16. is running.
Industrial applications must follow 17. OSHA guidelines.
Do not use the Lathe if it is off-bal-18. ance, or the workpiece is not properly centered.
Only feed workpiece into a cutting 19. tool against the direction of rotation. The workpiece must always be rotat­ing toward you.
Do not leave the tool unattended 20. when it is plugged into an electrical outlet. Turn off the tool, and unplug it from its electrical outlet before leav­ing.
This product is not a toy. Keep it out 21. of reach of children.
People with pacemakers should 22. consult their physician(s) before use. Electromagnetic elds in close prox­imity to heart pacemaker could cause pacemaker interference or pacemak­er failure. In addition, people with pacemakers should:
• Avoid operating alone.
• Do not use with power switch locked
on.
• Properly maintain and inspect to
avoid electrical shock.
• Any power cord must be properly
grounded. Ground Fault Circuit Inter­rupter (GFCI) should also be imple­mented – it prevents sustained elec­trical shock.
other construction activities, contains chemicals known [to the State of Cali­fornia] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and ce-
ment or other masonry products
• Arsenic and chromium from chemi­cally treated lumber Your risk from these exposures var­ies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially
designed to lter out microscopic
particles. (California Health & Safety Code § 25249.5, et seq.)
The warnings, precautions, and in-24. structions discussed in this instruction manual cannot cover all possible con­ditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE
INSTRUCTIONS.
Some dust created by power sand-23. ing, sawing, grinding, drilling, and
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Page 7
GROUNDING
TO PREVENT
ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualied
electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not
t the outlet, have a proper outlet installed by a qualied
electrician.
Grounded Tools: Tools with Three
Prong Plugs
This product
uses a
3-prong plug.
3-Prong Plug and Outlet
1. Tools marked with “Grounding Re­quired” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk
of electric shock. (See 3-Prong Plug
and Outlet.)
The grounding prong in the plug is 2. connected through the green wire in­side the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding system and must never be attached to an electrically “live” terminal. (See 3-Prong Plug
and Outlet.)
The tool must be plugged into an 3. appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the preceding illustration. (See 3-Prong
Plug and Outlet.)
EXTENSION CORDS
Grounded1. tools require a three wire extension cord. Double Insulated tools can use either a two or three wire extension cord.
As the distance from the supply outlet 2. increases, you must use a heavier gauge extension cord. Using exten­sion cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and pos­sible tool damage. (See Table A.) The smaller the gauge number of the wire, the greater the capacity of the cord. For ex­ample, a 14 gauge cord can carry a higher current than a 16 gauge cord.
(See Table A.)
When using more than one exten-3. sion cord to make up the total length, make sure each cord contains at
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Page 8
least the minimum wire size required.
(See Table A.)
SYMBOLOGY
If you are using one extension cord 4. for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size. (See Table A.)
If you are using an extension cord 5. outdoors, make sure it is marked with
the sufx “W-A” (“W” in Canada) to
indicate it is acceptable for outdoor use.
Make sure the extension cord is prop-6. erly wired and in good electrical con­dition. Always replace a damaged extension cord or have it repaired by
a qualied electrician before using it.
Protect the extension cords from 7. sharp objects, excessive heat, and damp or wet areas.
RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS*
(110 VOLT)
EXTENSION CORD
NAMEPLATE
LENGTH
AMPERES
(at full load)
0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
TABLE A
25’
50’
75’
100’
* Based on limiting the line
voltage drop to ve volts at
150% of the rated amperes.
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
V~
A
n0 xxxx/min.
Volts Alternating Current
Amperes
No Load Revolutions per Minute (RPM)
SPECIFICATIONS
Electrical Requirements
Maximum Stock Length/Diameter
Lathe Type Wood Cutting
Motor 1/2 HP
Motor Speed 1700 RPM
Spindle Speeds (RPM)
Spindle Run Out 0.0025”
150’
Tail Stock Quill Travel
Tail Stock Quill Taper
Tool Rest Length 7”
Tool Rest Capacity 2”
Faceplate Size 3”
Drive Method Belt & Pulley
Belt Type 3-Groove, 0.275” x 2’1” Circumference
Accessories
110 V~ / 60 Hz Power Cord: 18 AWG X 3C Power Plug: 3-Prong, Grounded
7.5 A
18” Long, 10” Diameter
750, 1100, 1600, 2200, 3200
2”
MT-2
Safety Goggles (Qty. 1) 3mm, 6mm, 8mm Hex Wrench (1 ea.) Faceplate & Spindle Nut (1 ea.) Live Center & Spur Center (1 ea.) Tool Rest (Qty. 1)
REV 09e
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Page 9
UNPACKING
When unpacking, check to make sure
that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.
PRODUCT FEATURES
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch (46) of the Lathe to its “OFF” position and unplug the tool from its electrical outlet before assembling or making any adjustments.
BALANCE
WHEEL
(22)
BACK
LID (20)
BED
SLIDE
LID
(63)
HEADSTOCK
SPINDLE
(14)
HEADSTOCK
CENTER
BED
FIGURE A
SPUR
(12)
TOOL REST
(35)
SWITCH
(1)
CUP
CENTER
(11)
(46)
LOCK
LEVER
(6)
TAILSTOCK
(5)
TAILSTOCK
HANDWHEEL
(4)
ASSEMBLY INSTRUCTIONS
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Note: For additional information regarding
the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.
The Lathe comes fully assembled 1. with the exception of the Tool Rest (35). To install the Tool Rest, loosen the Lock Lever (41). Insert the Tool Rest into the Tool Rest Base (36). Then retighten the Lock Lever to se­cure the Tool Rest in place.
(See Figure B.)
TOOL REST
BASE
(36)
TOOL REST
(35)
LOCK LEVER
(41)
FIGURE B
WORK AREA SET UP
Designate a work area that is clean 1. and well-lit. The work area must not allow access by children or pets to prevent injury and distraction.
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Page 10
The Lathe will need to be located 2. on a surface capable of bearing the combined weight of the Lathe and intended workpieces. The surface must be able to withstand the vibra­tion generated by the Lathe during operation.
The Lathe must be completely level, 3. left-to-right and front-to-back, or the Lathe will not rotate properly and may become damaged.
The unpainted surfaces are coated 4. with a waxy oil to protect them from corrosion during shipment. Remove the coating with a solvent cleaner or citrus-based degreaser. Avoid chlo­rine-based solvents since they will damage the paint.
Route the power cord along a safe 5. route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage.
Headstock spindle to support work between centers at both ends.
Centerline: An imaginary line ex­tending from the center of the Spindle through the center of the Tailstock ram, representing the central axis of the lathe around which the work rotates.
Chuck: A clamping device for hold­ing work in the lathe or for holding drills in the Tailstock.
Tool Rest Base: Movable platform where the Tool Rest is mounted; it can be set at an angle to the work­piece (also known as compound slide and compound rest).
Faceplate: A metal plate with a at
face-mounted spindle to hold irregu­larly shaped work.
Facing: A lathe operation in which wood is removed from the end of a workpiece to create a smooth sur­face.
DEFINITION OF TERMS
Bed: Main supporting casting run-
ning the length of the lathe
Between Centers: A dimension representing the maximum length of a workpiece that can be turned between centers. Also a method of holding a workpiece by mounting it between the centers of the Head­stock and the Tailstock spindles.
Center: A precision ground ta­pered cylinder with a pointed tip and a Morse Taper shaft. Used in the tailstock to support the end of long workpieces. May also be used in the
Headstock: The main casting mounted on the left end of the Bed where the Spindle is mounted. Hous­es the Spindle Gears.
Morse Taper (MT): A taper of spe­cic dimensions used to mate match­ing male and female parts together tightly. The Tailstock has a MT-2 Morse Taper.
Spindle: Main rotating shaft on which the Chuck is mounted. It passes through the Headstock.
Spindle Through-hole: A dimen­sion indicating the minimum diameter of the hole that passes through the Spindle. A workpiece with a diameter
REV 09e
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Page 11
smaller than this can pass through the Spindle to work on longer pieces.
Swing: A dimension representing the largest diameter workpiece that a lathe can rotate. The 10” x 18” Lathe means the maximum size workpiece that can rotate without hitting the Bed is 10” in diameter.
Tailstock: Assembly that slides along the ways and can be locked in place. Used to hold long workpieces in place or to mount a drill chuck.
BELT
TENSION
LEVER
(31)
BELT
TENSION
SCREW
(33)
FIGURE C
Tailstock Handwheel: Moves the
Tailstock in and out.
Tool Rest: A device mounted on the compound that holds the cutting tool.
Turning: A lathe operation that re­moves wood from the outside diam­eter of the workpiece.
Ways: Surface along the top of the Bed on which the Tailstock rides. The ways are aligned with the centerline of the lathe.
ADJUSTMENTS
To Adjust The Spindle Speed (RPM):
To prevent serious injury, make sure the Lathe’s Power Switch (46) is in its “OFF” position and the machine is unplugged
from its electrical outlet.
2. Loosen the Motor Mount Screw (27).
(See Figure D.)
FIGURE D
MOTOR MOUNT SCREW
(27)
3. Open the Back Lid (20) and Side Lid (63).
(See Figures E and F, next page.)
Loosen the Belt Tension Screw (33). 1. Then move the Belt Tension Lever (31) to release tension from the Drive Belt (26). (See Figure C.)
REV 09e
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Page 12
FIGURE G
BACK LID
(20)
FIGURE E
FIGURE F
SIDE LID
(63)
3200
2200
1600
1100
750
5. Move the Belt Tension Lever (31) down, adjusting tension so that 1/2” of
Drive Belt (26) deection is measured
as shown in the following illustration. Then retighten the Belt Tension Screw (33). (See Figure H.)
FIGURE H
4. Locate the desired speed on the Speed Chart on the rear of the Lathe Bed, and move the Drive Belt (26) to the proper grooves on the Drive Pul­ley (25) and Motor Pulley (29).
(See Figure G.)
DRIVE
PULLEY
1/2”
DEFLECTION
(25)
DRIVE
BELT
(26)
MOTOR
PULLEY
(29)
6. Retighten the Motor Mount Screw
(27). (See Figure D.)
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Page 13
Replace the Back Lid (20) and Side 7. Lid (63). (See Figures E and F.)
FIGURE I
Recommended Turning Speeds
Work Diameter
In Inches
0~2” 2200~3200
2”~3” 1600~2200
3”~4” 1100~1600
4”~5” 750~1100
6”+ 750
Note: The above speeds can vary with different
types of wood and the skill of the operator. Sanding: Use the fastest speed possible with­out burning the wood. Polishing and Finishing: Typically, polishing
and nishing can be done at faster speeds than
turning.
Speeds (RPM)
To Adjust The Tailstock:
Loosen the Release Lever (7) and 1. move the Tailstock (5) to the desired position. Then retighten the Release Lever. NOTE: If the Release Lever will not release or lock the Tailstock (either too tight or too loose), tighten or loosen the Hex Nut (44) located on the underside of the Tailstock in small increments as needed to achieve the proper clamping pressure.
(See Figure J and Assy. Diagram.)
TAILSTOCK
(5)
FIGURE J
RELEASE
LEVER
(7)
To Adjust The Tool Rest:
Loosen the Lock Handle (40) and slide 1. the Tool Rest Base (36) along the Bed (1) to the desired position. Then retighten the Lock Handle.
(See Figure K.)
Loosen the Lock Lever (41) and adjust 2. the Tool Rest (35) vertically or swivel it as needed. Then retighten the Lock Lever. (See Figure K.)
FIGURE K
TOOL REST
(35)
TOOL
REST
BASE
(36)
LOCK
HANDLE
(40)
BED
(1)
LOCK
LEVER
(41)
To Install And Remove The Spur Center:
To install1. , insert the tapered end of
the Headstock Spur Center (12) into the Headstock Spindle (14). Make sure the Headstock Spur Center is se­curely installed by giving it a quick pull. A properly installed Headstock Spur Center will not pull out by hand.
(See Figure L, next page.)
To remove2. , hold the Balance Wheel
(22) securely while turning the Face­plate (13) counterclockwise until the Headstock Spur Center (12) is forced out of the Headstock Spindle (14).
(See Figure L, next page.)
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Page 14
NOTE: 3. If the Lathe is used with the
Faceplate (13) removed, a knockout tool (not included) is required for removing the Headstock Spur Center (12). (See Figure L.)
HEADSTOCK
SPINDLE
BALANCE
WHEEL
(22)
FIGURE L
(14)
HEADSTOCK
SPUR CENTER
(12)
FACEPLATE
(13)
The Lock Lever
(6) must always be locked down while the Lathe is in use. The workpiece can be thrown from the Lathe if this step is not followed. The Tail Axis (8) should not protrude from the Tailstock (5) more than 2” or the Tail Axis will not be supported enough. Failure to follow these warnings may result in personal injury.
(See Figure M.)
LOCK
LEVER
TAILSTOCK
HAND WHEEL
(4)
(6)
TAIL AXIS
(8)
CUP
CENTER
(11)
To Install And Remove The Cup Center:
To install1. , loosen the Lock Lever (6)
approximately half a turn counter­clockwise.
(See Figure M.)
Rotate the Tailstock Handwheel (4) 2. clockwise until the Tail Axis (8) pro­trudes out of the Tailstock (5) about 3/4”. (See Figure M.)
Insert the Cup Center (11) and push 3.
rmly. Then retighten the Lock Lever
(6). (See Figure M.)
To remove4. , loosen the Lock Lever
(6) approximately half a turn counter­clockwise. (See Figure M.)
Rotate the Tailstock Handwheel (4) 5. counterclockwise until the Tail Axis (8) bottoms out, causing the Cup Center (11) to be forced out of the Tail Axis. (See Figure M.)
TAILSTOCK
(5)
RELEASE
LEVER
(7)
FIGURE M
To Install And Remove The Faceplate:
To install1. , thread the Faceplate (13)
onto the Headstock Spindle (14) until it is secure against the shoulder on the Headstock Spindle.
(See Figure N, next page.)
To remove2. , hold the Balance Wheel
(22) securely while turning the Face­plate (13) counterclockwise until it is removed. If the Headstock Spur Cen­ter (12) is installed, it will be removed during this process.
(See Figure N, next page.)
Page 14SKU 65345 For technical questions, please call 1-800-444-3353.
Page 15
HEADSTOCK
SPINDLE
BALANCE
WHEEL
(22)
FIGURE N
(14)
HEADSTOCK
SPUR CENTER
FACEPLATE
(13)
The Power Switch Safety Switch:
The Lathe features a yellow Safety 1. Switch on the Power Switch (46) to prevent unauthorized use. To turn the Lathe on, plug the Power Cord (45) into the nearest 120 volt, ground­ed, electrical outlet.
Insert the Safety Switch into the 2. Power Switch (46). Move the Power Switch to the “ON” position. To turn the Lathe off, move the Power Switch to the “OFF” position. To lock the Power Switch in the “OFF” position, remove the Safety Switch and store it in a safe location. (See Figure O.)
(12)
OPERATING INSTRUCTIONS
With the Power Switch (46) in its 1. “OFF” position and the Lathe un­plugged from its electrical outlet, make all necessary adjustments to the machine as previously discussed.
To set up a spindle turning opera-2. tion, mark both ends of the work-
piece by drawing diagonal lines from corner to corner. The intersection point of these two lines will indicate the center of the workpiece.
(See Figure O.)
Use a wood mallet and punch to tap 3. the point of the center of the work­piece so that it leaves a center mark.
(See Figure O.)
Use a 1/8” drill bit to drill a 3/16” deep 4. hole at the center mark on the work­piece. (See Figure O.)
PENCIL LINES
MARKED DIAGONALLY
FIGURE O
WORKPIECE
ACROSS CORNERS
FIGURE O
POWER SWITCH (46)
5. Cut the corners off the workpiece if it is over 2” x 2” to make turning safer and easier. (See Figure P.)
FIGURE P
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Page 16
Use a wood mallet to drive the Head-6. stock Spur Center (12) into the center of the workpiece at least 1/4” deep.
(See Figure Q.)
FIGURE Q
HEADSTOCK
SPUR
CENTER
(12)
1/4”
WORKPIECE
Do not press the
workpiece too rmly
with the Tailstock (5) or the bearings will bind and overheat. Also, do not leave the workpiece too loose or the workpiece will spin off the Lathe. (See Figure R.)
BALANCE
WHEEL
(22)
TENSION
LEVER
HEADSTOCK
CENTER
BELT
(31)
SPUR
(12)
FIGURE R
TOOL REST
(35)
WORKPIECE
POWER SWITCH
(46)
CUP
CENTER
(11)
TAILSTOCK
HANDWHEEL
(5)
7. With the workpiece still attached, in­sert the Headstock Spur Center (12) into the Headstock Spindle (14).
(See Figure R.)
With the Cup Center (11) installed in 8. the Tailstock (5), slide the Tailstock toward the workpiece until the Cup Center touches the workpiece center point. The lock the Tailstock in posi­tion. (See Figure R.)
Use the Tailstock Handwheel (4) to 9. push the Cup Center (11) into the workpiece at least 1/4”.
(See Figure R.)
Position the Tool Rest (35) approxi-10. mately 1/4” away from the workpiece and approximately 1/8” above the center line. (See Figure R.)
Make sure to test the set up by hand 11. turning the workpiece to ensure there is enough clearance all the way around before starting.
To set up a faceplate turning op-12. eration, remove the Headstock Spur
Center (12) from the Faceplate (13).
(See Figure S.)
HEADSTOCK
FIGURE S
SPUR CENTER
(12)
FACEPLATE
(13)
13. Find the center of the workpiece in the same way as when spindle turn­ing.
Cut off the corners of the workpiece.14.
Page 16SKU 65345 For technical questions, please call 1-800-444-3353.
Page 17
Center the Faceplate (13) on the 15. workpiece and attach it through the Faceplate mounting holes with non- tapered head wood screws.
(See Figure T.)
USE
ONLY
NON-TAPERED
WOOD SCREWS
DO NOT USE
TAPERED HEAD
SCREWS
FIGURE T
16. NOTE: Faceplate turning is typically done with open-faced workpieces like bowls. If screws cannot be placed in the workpiece, then a backing block can be glued to the workpiece and attached to the Faceplate (13) with screws. (See Figure U.)
FIGURE U
BACKING
BLOCK
21. Thread the Faceplate (13) onto the Headstock Spindle (14) and tighten securely. (See Figure V.)
FACEPLATE
(13)
FACEPLATE TURNING PROCEDURE
To mount the workpiece to a backing 17. block, make the backing block from
a piece of scrap wood that is at on
both sides. (See Figure U.)
Mark the center of the backing block. 18.
(See Figure U.)
Drill a 14” diameter hole through the 19. center of the backing block.
(See Figure U.)
Glue the center of the backing block 20. to the center of the workpiece. Clamp the backing block to the workpiece, and wait for the glue to dry according to the glue manufacturer’s recom­mendation. (See Figure U.)
FIGURE V
22. After turning, the workpiece can be sanded and nished before remov­ing it from the Lathe. IMPORTANT: Whenever sanding or nishing, re­move the Tool Rest (35) to increase safety and gain adequate working room.
MAINTENANCE AND
SERVICING
Procedures not specically
explained in this manual must be performed only by a
qualied technician.
Page 17SKU 65345 For technical questions, please call 1-800-444-3353.
Page 18
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch (46) of the Lathe to its “OFF” position and unplug the machine from its electrical outlet before performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM MACHINE FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
BEFORE EACH USE, inspect the 1. general condition of the Lathe. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wir­ing, and any other condition that may affect its safe operation.
AFTER USE,2. clean external surfaces of the tool with clean cloth.
PLEASE READ THE
FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
DAILY, lubricate all external moving 3. parts with ISO 68 or SAE 20W oil.
Lubricate the Tailstock oiling point 4.
every ve uses, or once per week if
used frequently.
5. WARNING! If the Power Cord (45) of this Lathe is damaged, it must be replaced only by a quali-
ed service technician.
Page 18SKU 65345 For technical questions, please call 1-800-444-3353.
Page 19
TROUBLESHOOTING
Problem Possible Cause Possible Solution
Quality of cut is poor. Cutting tool is above workpiece 1.
Excessive vibration when turning thin workpieces.
Excessive vibration when turning larger workpieces or bowls.
Lathe will not turn on. Speed control lever not in its 1.
Lathe will not turn off. Damaged or faulty power switch 1.
Follow all safety precautions whenever diagnosing or servicing the Lathe.
center line.
Lathe speed too slow.2.
Cutting tool is dull.3.
Cutting too aggressively.4.
Cutting tool is positioned below 1. workpiece center line.
Cutting too aggressively.2.
Headstock and/or tailstock 1. improperly located at ends of workpiece.
Workpiece is unbalanced.2.
lowest speed setting.
Electrical outlet not working or is 2. of wrong voltage.
Blown fuse or tripped circuit 3. breaker.
and/or internal wiring.
Lower cutting tool to center line 1. of workpiece.
Increase lathe speed.2.
Sharpen or replace cutting tool.3.
Use a lighter touch.4.
Raise cutting tool to center line 1. of workpiece.
Use a lighter touch.2.
Check for proper workpiece 1. centers.
Cut off stock until workpiece is 2. balanced.
Make sure speed control lever 1. is turned to its lowest speed setting.
Make sure lathe is plugged into 2. a working, 120 volt, grounded, electrical outlet.
Replace fuse or reset circuit 3. breaker.
Unplug the lathe from its 1. electrical outlet immediately. Do not operate lathe until it is
repaired by a qualied service
technician.
Page 19SKU 65345 For technical questions, please call 1-800-444-3353.
Page 20
PARTS LIST
Part # Description Qty. Part # Description Qty.
1 Bed 1 30 Flat Head Screw 2
2 Semi-Circle Head Screw 2 31 Belt Tension Lever 1
3 Retaining Plate 1 32 Motor 1
4 Tailstock Handwheel 1 33 Belt Tension Screw 1
5 Tailstock 1 34 Retaining Ring (#12) 2
6 Lock Lever 1 35 Tool Rest 1
7 Release Lever 1 36 Tool Rest Base 1
8 Tail Axis 1 37 Bolt 1
9 Taper Rod 1 38 Plate 1
10 Ball Bearing 1 39 Hex Nut 1
11 Cup Center 1 40 Lock Handle (Tool Rest Base) 1
12 Headstock Spur Center 1 41 Lock Lever 1
13 Faceplate 1 42 Bolt 1
14 Headstock Spindle 1 43 Lock Plate 1
15 Ball Bearing 2 44 Hex Nut 1
16 Retaining Ring 1 45 Power Cord 1
17 Retaining Ring 1 46 Power Switch 1
18 Ball Bearing (202) 1 48 Washer (#8) 4
19 Headstock 1 49 Spring Washer (#8) 4
20 Back Lid 1 50 Rubber Washer 4
21 Semi-Circle Head Screw 4 51 Large Washer (#8) 2
22 Balance Wheel 1 53 Retaining Ring (#10) 1
24 Hex Socket Set Screw 1 54 Semi-Circle Head Screw 2
25 Drive Pulley 1 55 Back Lid Knob (Screw) 1
26 Drive Belt 1 56 Back Lid Knob (Nut) 1
27 Motor Mount Screw 4 62 Tool Rest Bushing 1
28 Hex Socket Head Screw 4 63 Side Lid for Bed 1
29 Motor Pulley 1
Page 20SKU 65345 For technical questions, please call 1-800-444-3353.
Page 21
ASSEMBLY DIAGRAM
Page 21SKU 65345 For technical questions, please call 1-800-444-3353.
Page 22
LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that this prod­uct is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESS­LY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the com­plaint must accompany the merchandise. If our inspection veries the defect, we will ei­ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return re­paired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available individually as
replacement parts.
Page 22SKU 65345 For technical questions, please call 1-800-444-3353.
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