Harbor Freight Tools 65309 User Manual

15,000 W, 540 RPM
PTO GENERATOR
65309
SET UP, OPERATING, AND SERVICING
INSTRUCTIONS
Using an engine indoors CAN KILL YOU IN MINUTES.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Visit our website at: http://www.harborfreight.com
Only use OUTSIDE and far away from windows, doors, and vents.
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 09k
SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operat­ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
WARNING! Read all instructions.
Failure to follow all instructions
listed below may result in re,
serious injury and/or DEATH.
The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
SET UP PRECAUTIONS
Follow precautions and instructions 1.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
SKU 65309 For technical questions, please call 1-800-444-3353. Page 2
provided by tractor manufacturer.
Gasoline fuel and fumes are amma-2. ble, and potentially explosive. Use proper fuel storage and handling pro­cedures. Do not store fuel or other
ammable materials nearby. Use only
in a well-ventilated area.
Have multiple ABC class re extin-3. guishers nearby.
Set up and use only on a at, level, 4. surface that is capable of supporting this Generator, the tractor and the forces applied during use of this tool.
Wear ANSI-approved safety goggles, 5. heavy-duty work gloves, and dust mask/respirator during set up.
Use only lubricants and fuel recom-6. mended in the engine manual pro­vided by the tractor manufacturer.
Permanent wiring or wiring into an 7. existing electrical service MUST be done by a licensed electrician, and MUST comply with all applicable codes.
Don’t connect the generator directly to a building’s wiring. A portable electric generator that is connected directly to utility line can ‘back feed’ into the power lines. This lower volt­age created by the generator can be increased to thousands of volts by line transformers. That unex­pected voltage can injure or even kill a utility lineman making outage repairs many miles away. Hard wiring can also cause expensive damage to utility equipment and the generator.
Don’t overload the generator. The 9. total wattage used by the devices should be less than the output rating of the generator. If you put too many devices on the generator, it could seriously damage them. Overload­ing the generator can also cause
re. This generator is rated at 15,000
Watts. NOTE: At start-up, devices draw more power in a surge than they do during continuous operation.
When guring total wattage of all
devices connected to this generator, use the higher start-up rating of each device.
Do not exceed the current limit speci-10.
ed for any one receptacle. Refer to the Specications chart for amperage
limits on each receptacle.
A hard wired generator must be installed by a licensed electrician with a UL approved cut-off switch that will automatically disconnect the home from the power grid when the generator is being used. Check with the local utility company before having a generator hard-wired to a building.
Make sure the generator is properly 8. grounded to avoid electrical shocks. Connect a 6 ga. or larger insulated copper wire to the Ground Con­nection on the Control Panel. Con­nect this wire to a suitable external ground, such as a metal stake in the ground.
SKU 65309 For technical questions, please call 1-800-444-3353. Page 3
OPERATING PRECAUTIONS
1. CARBON MONOXIDE
HAZARD Using an engine indoors CAN KILL YOU IN MINUTES.
Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors, and vents.
The exposed PTO shaft is danger-2. ous. Do not operate the generator without the guards in place and in good condition. Stay away from the PTO shaft during operation.
Drive shaft Guards must be in place 3. and not spinning. Drive shaft must be secured at both ends.
Wear ANSI-approved safety glasses, 6. hearing protection, and NIOSH-ap­proved dust mask/respirator under a full face shield during use.
People with pacemakers should 7. consult their physician(s) before
use. Electromagnetic elds in close
proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is neces­sary when near the engine’s magneto or recoil starter.
Use only accessories that are recom-8. mended by Harbor Freight Tools for your model. Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment.
Do not operate in explosive atmo-9. spheres, such as in the presence of
ammable liquids, gases, or dust.
Electrical sparks may ignite the dust or fumes.
Keep the generator, tractor, and 10. surrounding area clean and clear of debris at all times.
Stay alert, watch what you are doing 11. and use common sense when operat­ing this piece of equipment. Do not use this piece of equipment while
tired or under the inuence of drugs,
alcohol or medication.
Keep children away from the equip-4. ment, especially while it is operating.
Do not leave the equipment unat-5. tended when it is running. Turn off the equipment (and remove safety keys, if available) before leaving the work area.
SKU 65309 For technical questions, please call 1-800-444-3353. Page 4
Dress properly. Do not wear loose 12. clothing or jewelry. Keep hair, cloth­ing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
Do not overreach. Keep proper foot-13. ing and balance at all times. This en­ables better control of the equipment in unexpected situations.
Do not cover the engine or generator 14. during operation.
indicate it is acceptable for outdoor use.
Do not handle any electrical device 15. while standing in water, while bare­foot, or while hands or feet are wet. ELECTRICAL SHOCK WILL RE­SULT.
Excessively high drive speeds are 16. dangerous. This unit was designed for the PTO shaft to turn at 540 RPM. Do not operate the Generator at ex­cessively high speeds.
Extension Cords
As the distance from the supply outlet 1. increases, you must use a heavier gauge extension cord. Using exten­sion cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and pos­sible tool damage. (See Table A.)
The smaller the gauge number of the 2. wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See Table A.)
When using more than one exten-3. sion cord to make up the total length, make sure each cord contains at least the minimum wire size required.
(See Table A.)
Make sure the extension cord is prop-6. erly wired and in good electrical con­dition. Always replace a damaged extension cord or have it repaired by
a qualied electrician before using it.
Protect the extension cords from 7. sharp objects, excessive heat, and damp or wet areas.
RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS*
(120/240 VOLT)
EXTENSION CORD
NAMEPLATE
LENGTH
AMPERES
(at full load)
0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
TABLE A
25’
50’
75’
100’
* Based on limiting the line
voltage drop to ve volts at
150% of the rated amperes.
150’
If you are using one extension cord 4. for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size. (See Table A.)
If you are using an extension cord 5. outdoors, make sure it is marked with
the sufx “W-A” (“W” in Canada) to
SKU 65309 For technical questions, please call 1-800-444-3353. Page 5
SERVICE PRECAUTIONS
Wear ANSI-approved safety goggles 1. during set up and maintenance.
Turn tractor switch off and remove 2. key after use.
Unconditioned electrical power can 3. damage sensitive equipment. Use a line conditioner (sold separately) be­tween this generator and the devices.
Maintain labels and nameplates on 4. the equipment. These carry impor­tant information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Store equipment out of the reach of 5. children.
SAVE THESE
INSTRUCTIONS.
SKU 65309 For technical questions, please call 1-800-444-3353. Page 6
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