atmospheres, such as in the presence
of flammable liquids, gases or dust.
Power tools create sparks which
may ignite the dust or fumes.
Page 3
3. Keep children and bystanders
away while operating a power tool.
Distractions can cause you to lose control.
Electrical safety
1. Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs
with grounded power tools.
Unmodified plugs and matching outlets
will reduce risk of electric shock.
2. Avoid body contact with grounded
surfaces such as pipes, radiators, ranges
and refrigerators. There is an increased
risk of electric shock if your body is grounded.
3. Do not expose power tools to rain or
wet conditions. Water entering a power
tool will increase the risk of electric shock.
Personal safety
1. Stay alert, watch what you are
doing and use common sense when
operating a power tool. Do not use
a power tool while you are tired or
under the influence of drugs, alcohol
or medication. A moment of inattention
while operating power tools may
result in serious personal injury.
2. Use personal protective equipment.
Always wear eye protection.
Safety equipment such as dust mask,
non-skid safety shoes, hard hat, or
hearing protection used for appropriate
conditions will reduce personal injuries.
3. Prevent unintentional starting.
Ensure the switch is in the off-position
before connecting to power source,
picking up or carrying the tool.
Carrying power tools with your finger on
the switch or energizing power tools that
have the switch on invites accidents.
4. Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase
the risk of electric shock.
5. When operating a power tool
outdoors, use an extension
cord suitable for outdoor use.
Use of a cord suitable for outdoor use
reduces the risk of electric shock.
6. If operating a power tool in a damp
location is unavoidable, use a
Ground Fault Circuit Interrupter
(GFCI) protected supply. Use of a GFCI
reduces the risk of electric shock.
4. Do not overreach. Keep proper
footing and balance at all times.
This enables better control of the
power tool in unexpected situations.
5. Dress properly. Do not wear loose
clothing or jewelry. Keep your
hair, clothing and gloves away
from moving parts. Loose clothes, jewelry
or long hair can be caught in moving parts.
6. If devices are provided for the connection
of dust extraction and collection
facilities, ensure these are connected
and properly used. Use of these devices
can reduce dust-related hazards.
7. Only use safety equipment that has
been approved by an appropriate
standards agency. Unapproved safety
equipment may not provide adequate
protection. Eye protection must be
ANSI-approved and breathing protection
must be NIOSH-approved for the
specific hazards in the work area.
Use the correct power tool for your
application. The correct power tool
will do the job better and safer at the
rate for which it was designed.
2. Do not use the power tool if the
switch does not turn it on and off.
Any power tool that cannot be
controlled with the switch is
dangerous and must be repaired.
3. Disconnect the plug from the power
source before making any adjustments,
changing accessories, or storing
power tools. Such preventive safety
measures reduce the risk of starting
the power tool accidentally.
4. Store idle power tools out of the
reach of children and do not allow
persons unfamiliar with the power tool
or these instructions to operate the
power tool. Power tools are dangerous
in the hands of untrained users.
5. Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any other
condition that may affect the power tool’s
operation. If damaged, have the power
tool repaired before use. Many accidents
are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely
to bind and are easier to control.
7. Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
Service
Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
Non-disc Sander Safety Warnings
1. Hold power tools by insulated gripping
surfaces when performing an operation
where the cutting tool may contact hidden
wiring or its own cord. Contact with a
″live″ wire will make exposed metal parts
of the tool ″live″ and shock the operator.
2. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
3. Avoid unintentional starting. Prepare to
begin work before turning on the tool.
4. Do not lay the tool down until it has come to
a complete stop. Moving parts can grab the
surface and pull the tool out of your control.
5. When using a handheld power tool,
maintain a firm grip on the tool with
both hands to resist starting torque.
6. Do not leave the tool unattended when
it is plugged into an electrical outlet.
Turn off the tool, and unplug it from
its electrical outlet before leaving.
7. This product is not a toy.
Keep it out of reach of children.
8. Exposure to aluminum oxide (a dust
generated from material removing
processes) can result in eye, skin, and
respiratory irritation. Always use a NIOSH
(National Institute for Occupational
Safety and Health) approved respirator
and ANSI approved safety goggles.
Avoid skin exposure. Proper ventilation
in the work area is required.
Page 5
9. People with pacemakers should consult their
physician(s) before use. Electromagnetic
fields in close proximity to heart pacemaker
could cause pacemaker interference or
pacemaker failure. In addition, people with
pacemakers should:
• Avoid operating alone.
• Do not use with power switch locked on.
• Properly maintain and inspect
to avoid electrical shock.
• Properly ground power cord.
Ground Fault Circuit Interrupter (GFCI)
should also be implemented –
it prevents sustained electrical shock.
10. WARNING: Some dust created by power
sanding, sawing, grinding, drilling, and
other construction activities, contains
chemicals known [to the State of California]
to cause cancer, birth defects or other
reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or
other masonry products
• Arsenic and chromium from
Vibration Safety
This tool vibrates during use.
Repeated or long-term exposure to vibration may
cause temporary or permanent physical injury,
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly
or for an extended period should first
be examined by a doctor and then have
regular medical check-ups to ensure
medical problems are not being caused
or worsened from use. Pregnant women
or people who have impaired blood
circulation to the hand, past hand injuries,
nervous system disorders, diabetes, or
Raynaud’s Disease should not use this tool.
If you feel any symptoms related to
vibration (such as tingling, numbness,
and white or blue fingers), seek medical
advice as soon as possible.
chemically treated lumber
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to these
chemicals: work in a well ventilated area,
and work with approved safety equipment,
such as those dust masks that are specially
designed to filter out microscopic particles.
(California Health & Safety Code
§ 25249.5, et seq.)
11. WARNING: Handling the cord on this product
will expose you to lead, a chemical known
to the State of California to cause cancer,
and birth defects or other reproductive harm.
Wash hands after handling.
(California Health & Safety Code
§ 25249.5, et seq.)
12. The warnings, precautions, and instructions
discussed in this instruction manual cannot
cover all possible conditions and situations
that may occur. It must be understood by the
operator that common sense and caution are
factors which cannot be built into this product,
but must be supplied by the operator.
2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the
vibration effects on the user.
4. Use tools with the lowest vibration
when there is a choice.
5. Include vibration-free periods
each day of work.
6. Grip tool as lightly as possible
(while still keeping safe control of it).
Let the tool do the work.
7. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal
vibration occurs, stop use immediately.
TO PREVENT ELECTRIC SHOCK AND DEATH FROM
INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualified electrician if you are in doubt as to whether the outlet is
Never remove the grounding prong from the plug. Do not use the tool if the power cord or
plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will
not fit the outlet, have a proper outlet installed by a qualified electrician.
properly grounded. Do not modify the power cord plug provided with the tool.
Grounded Tools: Tools with Three Prong Plugs
2. The grounding prong in the plug is
connected through the green wire inside
the cord to the grounding system in the tool.
The green wire in the cord must be the
only wire connected to the tool’s grounding
system and must never be attached to an
electrically “live” terminal. (See Figure A.)
Figure A: 3-Prong Plug and Outlet
1. Tools marked with “Grounding Required”
have a three wire cord and three prong
grounding plug. The plug must be connected
to a properly grounded outlet. If the tool
should electrically malfunction or break down,
grounding provides a low resistance path to
carry electricity away from the user, reducing
the risk of electric shock. (See Figure A.)
3. The tool must be plugged into an appropriate
outlet, properly installed and grounded in
accordance with all codes and ordinances.
The plug and outlet should look like those in
the preceding illustration. (See Figure A.)
Double Insulated Tools: Tools with Two Prong Plugs
1. Tools marked “Double Insulated” do
not require grounding. They have a
special double insulation system which
satisfies OSHA requirements and
complies with the applicable standards
of Underwriters Laboratories, Inc.,
the Canadian Standard Association,
2. Double insulated tools may be used in
either of the 120 volt outlets shown in the
preceding illustration. (See Figure B.)
Page 7
Extension Cords
1. Grounded tools require a
three wire extension cord.
Double Insulated tools can use either
a two or three wire extension cord.
2. As the distance from the supply outlet
increases, you must use a heavier gauge
extension cord. Using extension cords with
inadequately sized wire causes a serious
drop in voltage, resulting in loss of power
and possible tool damage. (See Table A.)
3. The smaller the gauge number of
the wire, the greater the capacity of
the cord. For example, a 14 gauge
cord can carry a higher current than
a 16 gauge cord. (See Table A.)
4. When using more than one extension cord
to make up the total length, make sure
each cord contains at least the minimum
wire size required. (See Table A.)
5. If you are using one extension cord for more
than one tool, add the nameplate amperes
and use the sum to determine the required
minimum cord size. (See Table A.)
6. If you are using an extension cord
outdoors, make sure it is marked with the
suffix “W-A” (“W” in Canada) to indicate
it is acceptable for outdoor use.
7. Make sure the extension cord is properly
wired and in good electrical condition.
Always replace a damaged extension
cord or have it repaired by a qualified
electrician before using it.
8. Protect the extension cords from
sharp objects, excessive heat,
and damp or wet areas.
Table A: Recommended Minimum
Wire Gauge for Extension Cords*
(120/240 Volt)
EXTENSION CORD
NAMEPLATE
LENGTH
AMPERES
(at full load)
0 – 2.01818181816
2.1 – 3.41818181614
3.5 – 5.01818161412
5.1 – 7.01816141212
7.1 – 12.018141210-
12.1 – 16.0141210--
16.1 – 20.01210---
* Based on limiting the line voltage drop to
five volts at 150% of the rated amperes.
25´
50´
75´
100´
SAFETYOPERATIONMAINTENANCESETUP
150´
Symbology
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
V
~
A
Volts
Alternating Current
Amperes
n0 xxxx/min.
No Load Revolutions per Minute (RPM)
WARNING marking concerning Risk
of Eye Injury. Wear ANSI-approved
safety goggles with side shields.
Read the manual before
set-up and/or use.
WARNING marking
concerning Risk of Fire.
Do not cover ventilation ducts.
WARNING marking concerning
Risk of Electric Shock.
Maintain Power cord properly.
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of
this manual including all text under subheadings therein before set up or use of this
product.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool off and unplug the tool from its electrical
outlet before assembling or making any adjustments to the tool.
Note: For additional information regarding the parts listed in the following pages,
Snap the Dust Box into place over the
dust port on the back of the sander.
Functions
Power
Switch
Note: The Sander’s dust collection system
will only work if the sandpaper has holes
that line up with the dust collection holesin
the Backing Pad. (There are 4 other holes
in the Backing Pad for the Screws).
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of
this manual including all text under subheadings therein before set up or use of this
product.
Tool Set Up
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool off and unplug the tool from its electrical
outlet before adjusting the tool or installing accessories.
Attaching Sandpaper to the Backing Pad
1. On both sides of the unit, press the loops on
the Sandpaper Clamps inward and swing
the Clamps on both sides up, out, and down
to loosen the Clamps. See 1 & 2, right.
2. Cut the sandpaper to fit the B acking Pad,
with enough extra to overlap at the front
and rear and fit under the Clamps. Do not
use torn or frayed sandpaper.
3. After wrapping the front and rear edges
of sandpaper around the Backing
Pad edges and under the Clamps,
snap the Clamps back into place.
Using the Sandpaper Hole Punch
Sandpaper
goes here
1.
2.
1. Mount the Sandpaper Hole Punch to a
work bench using two countersinking
screws (not included).
2. Use the corner guides on the Hole
Punch to assure that it lines up with the
holes in the Sander’s Backing Pad.
3. Press the sander (with the sandpaper
attached to it), straight down onto
the Sandpaper Hole Punch.
Page 11
Workpiece and Work Area Set Up
1. Workpiece selection:
a. Workpiece must be free of foreign objects.
b. Wear a NIOSH-approved respirator and
have appropriate ventilation whenever
sanding pressure treated lumber.
2. Designate a work area that is clean
and well-lit. The work area must not
allow access by children or pets to
prevent distraction and injury.
General Operating Instructions
1. Make sure that the Power Button is in
the off-position, then plug in the tool.
2. Press the Power Button to
turn on the Sander.
3. Run the Sander for a few seconds
before contacting the workpiece.
4. Contact the workpiece with minimal
pressure. If the Sander is not removing
enough material, try a heavier grit piece
of sandpaper. If you want to remove a
lot of material fast, use a belt sander.
3. Route the Power Cord along a safe route
to reach the work area without creating a
tripping hazard or exposing the Power Cord
to possible damage. The Power Cord must
reach the work area with enough extra length
to allow free movement while working.
4. Secure loose workpieces using a
vise or clamps (not included) to
prevent movement while working.
5. There must not be objects, such
as utility lines, nearby that will
present a hazard while working.
Note: To minimize sanding marks,
keep the Sander moving slowly while
it is touching the workpiece.
5. Occasionally stop the Sander and check
the sandpaper for tears, wear, or fraying.
If necessary, replace the sandpaper.
6. To prevent accidents, turn off the tool and
unplug it after use. Clean, then store the
tool indoors out of children’s reach.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool off and unplug the tool from its electrical outlet
before performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise or vibration
occurs, have the problem corrected before further use.
Procedures not specifically explained in this manual must be performed only by a
qualified technician.
Cleaning, Maintenance, and Lubrication
1. BEFORE EACH USE, inspect the general
condition of the tool. Check for:
• loose hardware,
• misalignment or binding of moving parts,
• cracked or broken parts,
• damaged electrical wiring, and
• any other condition that may
affect its safe operation.
2. AFTER USE, wipe external surfaces
of the tool with clean cloth.
3. Empty the Dust Box when it
becomes more than halfway full.
4. WARNING! If the supply cord
of this power tool is damaged,
it must be replaced only by a
qualified service technician.
4. Internal damage
or wear.
(Carbon brushes or
switch, for example.)
Tool operates
slowly.
Performance
decreases
over time.
Excessive noise
or rattling.
Overheating.1. Forcing tool to
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect power supply before service.
Extension cord too long
or wire size too small.
1. Accessory dull
or damaged.
2. Carbon brushes
worn or damaged.
Internal damage or wear.
(Carbon brushes or
bearings, for example.)
work too fast.
2. Accessory misaligned.
3. Accessory dull
or damaged.
4. Blocked motor
housing vents.
5. Motor being
strained by long
or small diameter
extension cord.
1. Check that cord is plugged in.
2. Check power at outlet. If outlet is unpowered,
turn off tool and check circuit breaker.
If breaker is tripped, make sure circuit is right
capacity for tool and circuit has no other loads.
3. Turn off tool and allow to cool.
Press reset button on tool.
4. Have technician service tool.
Eliminate use of extension cord. If an extension
cord is needed, use shorter/heavier gauge
cord. See Table A on page 7..
1. Keep cutting accessories sharp.
Replace as needed.
2. Have qualified technician replace brushes.
Have technician service tool.
1. Allow tool to work at its own rate.
2. Check and correct accessory to
fence and/or table alignment.
3. Keep cutting accessories sharp.
Replace as needed.
4. Wear ANSI-approved safety goggles and
NIOSH-approved dust mask/respirator while
blowing dust out of motor using compressed air.
5. Eliminate use of extension cord. If an
extension cord is needed, use one with
the proper diameter for its length and
load. See Table A on page 7.
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
SAFETYOPERATIONMAINTENANCESETUP
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality
and durability standards, and warrants to the original purchaser that this product is free from
defects in materials and workmanship for the period of 90 days from the date of purchase. This
warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or
accidents, repairs or alterations outside our facilities, criminal activity, improper installation,
normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,
injuries to persons or property, or for incidental, contingent, special or consequential damages
arising from the use of our product. Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation of exclusion may not apply to
you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection verifies the defect, we will either repair or
replace the product at our election or we may elect to refund the purchase price if we cannot
readily and quickly provide you with a replacement. We will return repaired products at our
expense, but if we determine there is no defect, or that the defect resulted from causes not
within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also
have other rights which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
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