Harbor Freight Tools 61484 Product manual

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Table of Contents

Safety ......................................................... 2

Specifications ............................................. 6

Setup .......................................................... 6

SAFETY OPERATION MAINTENANCESETUP

Operation ................................................... 11

Maintenance .............................................. 15

Parts Lists and Diagrams .......................... 17

Warranty .................................................... 20

WARNING SYMBOLS AND DEFINITIONS

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that

follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

IMPORTANT SAFETY INFORMATION

General Tool Safety Warnings

Read all safety warnings and instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

1. KEEP GUARDS IN PLACE and in working order.

2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.

4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted.

5. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.

3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

Page 2 For technical questions, please call 1-800-444-3353. Item 61484

6. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys.

Page 3

General Tool Safety Warnings (cont.)

7. DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.

8. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.

Table A: RECOMMENDED MINIMUM WIRE GAUGE

FOR EXTENSION CORDS

(120 VOLT)

NAMEPLATE

AMPERES

(at full load)

0 – 6 18 16 16 14

6.1 – 10 18 16 14 12

10.1 – 12 16 16 14 12

12.1 – 16 14 12 Do not use.

9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table A shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

10. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool.

EXTENSION CORD

LENGTH

25′ 50′ 100′ 150′

13. DON’T OVERREACH. Keep proper footing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

15. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters, and the like.

16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging in.

17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury to persons.

18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.

SAFETYOPERATIONMAINTENANCE SETUP

Page 3For technical questions, please call 1-800-444-3353.Item 61484

Page 4

Grounding Instructions

SAFETY OPERATION MAINTENANCESETUP

READ AND FOLLOW THESE INSTRUCTIONS:

TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION

110-120 V~ Grounded Tools: Tools with Three Prong Plugs

1. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

2. Do not modify the plug provided – if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

3. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal.

4. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.

5. Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.

6. Repair or replace damaged or worn cord immediately.

Grounding

125 V~ 3-Prong Plug and Outlet

(for up to 125 V~ and up to 15 A)

7. This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 V~ 3-Prong Plug and Outlet. The tool has a grounding plug that looks like the plug illustrated above in 125 V~ 3-Prong Plug and Outlet.

8. The outlet must be properly installed and grounded in accordance with all codes and ordinances.

9. Do not use an adapter to connect this tool to a different outlet.

Drill Press Safety Warnings

For Your Own Safety Read Instruction

Manual Before Operating Drill Press

1. Wear eye protection.

2. Do not wear gloves, necktie, or loose clothing.

3. Clamp workpiece or brace against column to prevent rotation.

4. Use recommended speed for drill accessory and workpiece material.

5. The included chuck key is specially designed to be self-ejecting, reducing the risk of ejecting at high speed. Only use the included chuck key or an identical replacement key.

Page 4 For technical questions, please call 1-800-444-3353. Item 61484

6. DO NOT OPERATE WITH ANY GUARD

DISABLED, DAMAGED, OR REMOVED. Moving guards must move freely and close instantly.

7. The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons.

8. When servicing use only identical replacement parts.

9. Only use safety equipment that has been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area.

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Drill Press Safety Warnings (cont.)

10. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

11. Industrial applications must follow OSHA guidelines.

12. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

13. Avoid unintentional starting. Prepare to begin work before turning on the tool.

14. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.

15. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and cement or other

masonry products

• Arsenic and chromium from

chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. (California Health & Safety Code § 25249.5, et seq.)

16. WARNING: Handling the cord on this product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.)

17. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

SAFETYOPERATIONMAINTENANCE SETUP

Vibration Safety

This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:

1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible.

SAVE THESE INSTRUCTIONS.

2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury.

3. Use tools with the lowest vibration when there is a choice between different processes.

4. Include vibration-free periods each day of work.

5. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.

6. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.

Page 5For technical questions, please call 1-800-444-3353.Item 61484

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SAFETY OPERATION MAINTENANCESETUP

Specifications

Electrical Rating 120VAC / 60Hz / 15A

Spindle No Load Speeds 180, 330, 380, 460, 530, 650, 1120,

1350, 18780, 2150, 2850, 3850 RPM

Spindle Stroke 4″

Spindle Taper MT3

Swing 20″

Column Diameter 3-5/8″

Chuck Capacity 3/16" - 17/32" (4.7mm - 13.5mm)

Table Size 18-3/4″ x 16-3/4″

Table Tilt 0° - 45° left and right

Overall Dimensions 35" L x 20" W x 68-1/2" H

227541

Setup - Before Use:

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section.

Note: For additional information regarding the parts listed in the following pages,

refer to the Assembly Diagram near the end of this manual.

Mounting

Before assembling and using the Drill Press, secure the Base to a supporting structure.

1. Verify that the intended installation surface has no hidden utility lines before drilling or driving screws.

2. Bolt the Base to a flat, level, solid floor location capable of supporting the weight of the Drill Press and any workpieces.

Assembly

Column Assembly to Base

1. With the Base (1) on a flat level surface, attach the Column Support (5) using the four M12x40 Bolts (4), four Spring Washers (3) and four Flat Washers (2).

2. Tighten the Bolts firmly.

Page 6 For technical questions, please call 1-800-444-3353. Item 61484

3. Insert the Column (7) into the Support and firmly secure this assembly in place with the Set Screws (6).

Note: It may be necessary to back the Set Screws out beforehand, as they may protrude into the Support tube, preventing the Column from sliding fully into the Column Support.

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Table to Column

1. Lubricate the Worm Gear (8) teeth with light grease and insert the Gear into the Table Support (15) shaft-first. Extend the shaft as far as possible through the opening in the side of the Support.

Figure A

2. Insert the Table Crank (10) onto the protruding

Worm Gear shaft. Align the Table Crank′s Set

Screw (9) with the flat portion of the Worm Gear shaft. Make sure the Worm Gear shaft is inserted as far as possible into the Crank, then tighten the Set Screw. See Figure A.

3. Use the Socket Head Cap Screw (13) to attach the Handle Grip (12) to the Table Crank. Use a hex key (not supplied) to securely tighten the Handle Grip.

4. Loosen the set screw in the Collar (91) and remove the Collar and Rack (14) from the Column. The Rack is stowed in this position only for transit purposes.

5. With the long smooth end of the Rack upppermost, slide the Rack down through the notch in the opening in the Table Support, as shown in Figure B. Engage the Rack into the Gear Mechanism located on the inside of the Table Support.

7. Replace the Collar onto the Column with its beveled side down, ensuring that the top end of the Rack is engaged in the groove formed between the Collar and the Column. IMPORTANT: Make sure the Rack is not pinched and there is a working clearance between the Rack and Collar.

8. Tighten the Collar set screw.

Note: For the Rack to move easily when the Table is rotated around on the Column, the Collar must sit evenly on the Column and fit loosely over the top of the Rack. Only tighten the Collar set screw enough to keep the Collar in place on the Column. Overtightening the set screw may damage the Collar.

9. Check the Collar for proper adjustment. The Rack should move freely when the Table is rotated the full 360º around the Column.

10. Screw the Table Support Lock Handle (18) into the Table Support but do not tighten it all the way. Once this is done, turn the Crank, testing to ensure that the Table Support easily travels up and down the full length of the Rack without binding, and that the assembly and the Rack rotate freely all the way around the Column without binding.

IF THE TABLE SUPPORT IS TOO TIGHT:

• Slightly loosen the Table Support Lock Handle and loosen the Collar set screw.

• Adjust the Collar slightly to provide a greater working clearance between the Rack and the Collar.

• Tighten the Collar set screw, and test the Table Support′s movement again.

SAFETYOPERATIONMAINTENANCE SETUP

Figure B

6. While holding the Rack and the Table Support as assembled, slide both down onto the Column. Slide the Rack down until the bottom of the Rack is positioned against the Column Support.

Page 7For technical questions, please call 1-800-444-3353.Item 61484

Page 8

Head to Column

1. Before installing the Head Assembly, it may be necessary to back the Set Screws (6) out slightly to ensure they do not protrude

SAFETY OPERATION MAINTENANCESETUP

internally, as this would prevent the Head Assembly from sliding fully into position.

Installing the Chuck

1. Loosen the Arm Locking Handle (18) and slide

the Table up the Column to within 6″ of the

Arbor (32). Tighten the Arm Locking Handle.

2. Thoroughly clean the Arbor and the tapered hole in the Chuck (31) of all dirt, grease, oil, and protective coatings.

3. Slide the Chuck onto the Arbor.

4. Examine the Chuck from all sides to make sure it is straight.

Installing the Cutting Oil System

2. With assistance, raise the Head assembly and locate it on top of the Column.

3. Align the Head with the Base, and firmly secure it with the Set Screws.

4. Screw the three Spindle Feed Handle Bars (93) firmly into the Spindle Feed Handle Seat (94).

5. Open the jaws of the Chuck to their maximum, using the supplied Chuck Key.

6. Put a piece of scrap wood on the table to protect the Chuck nose.

7. Using the Spindle Feed Handles, lower the Spindle and press the Chuck nose hard against the scrap wood on the table until the Chuck is forced into a solid fit. The Chuck is pressure fitted..

1. Use four Socket Head Cap Screws (73) and four Flat Washers (74) to attach the two Oil Bottle Clips (75) to the tapped holes in the left side of the Head.

2. Thread the Oil Pipe (53) into the bottom of one of the Oil Bottles (28), screw an Oil Bottle Cap (25) onto the Bottle and snap the Bottle into the Oil Bottle Clips.

3. Assemble an Oil Bottle Top, Sealing Gaskets A and B (26, 24) and Hollow Connecting Bolt (27) together as shown in Figure C.

Sealing

Gasket B

(24)

Sealing

Gasket A

(26)

Hollow

Connecting

Bolt (27)

Oil Bottle

Cap (25)

4. Screw the Bottle Cap assembly into the threaded hole in the underside of the Work Table. Tighten the Hollow Connecting Bolt enough to compress the Sealing Gaskets, preventing oil leaks.

5. Screw the remaining Oil Bottle into the Bottle Cap assembly underneath the Work Table.

Figure C

Page 8 For technical questions, please call 1-800-444-3353. Item 61484

Page 9

Attaching the Pulley Cover Knob

1. Slide the Pulley Cover Knob (124) into the hole in the front of the Pulley Cover.

Installing the Drive Belts

1. Undo the Belt Tension Locking Knobs (84) on both sides of the Head. Turn the Belt Tension Lever (96) clockwise to bring the Motor Pulley 107) towards the Spindle Pulley (44). This will allow the Belts to be easily slipped over the Pulleys.

2. Consult the chart inside the pulley cover (or Figure F on page 12), and install the Belts (47, 116) in the positions corresponding to the required spindle/drill speed.

3. Turn the Belt Tension Lever counterclockwise so that tension is applied to the belts.

IMPORTANT: Tension is correct when the belts

deflect by approximately 1/2″ at their centers of

run when using reasonable thumb pressure.

2. Screw the Pan-Head Screw (125) into the knob from the inside of the Pulley Cover.

Deflection

Distance = 1/2"

SAFETYOPERATIONMAINTENANCE SETUP

Figure D

4. Use the Belt Tension Locking Knobs to lock the Motor Pulley in this position.

Page 9For technical questions, please call 1-800-444-3353.Item 61484

Page 10

Functions

SAFETY OPERATION MAINTENANCESETUP

Page 10 For technical questions, please call 1-800-444-3353. Item 61484

Page 11

Operating Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

Tool Set Up

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section.

TO PREVENT SERIOUS INJURY: DO NOT OPERATE WITH ANY GUARD DISABLED, DAMAGED, OR REMOVED. Moving guards must move freely and close instantly.

Table Adjustment

SAFETYOPERATIONMAINTENANCE SETUP

The Table is capable of moving in four directions. See Figure E.

1. Raise or lower the Table by loosening the Table Support Locking Handle (A) and turning the Table Crank (C): clockwise to raise the Table and counterclockwise to lower the Table.

2. Swivel the Table around the column by loosening the Table Support Locking Handle. The table assembly, arm and rack (B), move as one around the column.

3. Tilt the table by loosening the Bolt (E), and tilting the Table to the required angle. A scale (F) is provided on the arm to assist in setting the required angle. For all normal operations the Table angle should be set at 0°.

IMPORTANT: TO ENSURE THAT THE DRILL IS ENTIRELY PERPENDICULAR TO THE TABLE: Insert a piece of straight round bar in the Chuck, place a square on the Table and raise the table to bring the square up to the round bar. Adjust the Table tilt if necessary so that the Table is correctly aligned.

4. Spin the Table about its axis by loosening the Table Locking Handle (D).

Figure E: Table Adjustments

Page 11For technical questions, please call 1-800-444-3353.Item 61484

Page 12

Using the Cutting Oil Drip System

1. Remove the upper Oil Bottle from the Oil Bottle Clips and unscrew the Cap.

2. Make sure that the Oil Pipe valve is closed.

SAFETY OPERATION MAINTENANCESETUP

Fill the Bottle with your lubricant of choice.

3. Screw the Cap onto the Bottle and snap the Bottle back into the Clips.

Changing Drill Speed

See Functions on page 10 for illustrations.

1. WARNING! TO PREVENT SERIOUS INJURY: Turn off and unplug the Drill Press before changing drill speed.

2. Open the Pulley Cover.

3. Loosen the Belt Tension Lock Knobs on both sides of the Head and turn the Belt Tension Lever clockwise. This will bring the Motor Pulley towards the Spindle Pulley, removing all tension from the drive Belts.

4. Open the Oil Pipe valve and adjust the Pipe so the oil drips onto the cutting area.

5. The used oil will collect in the Oil Bottle attached to the underside of the Work Table.

• Before the Bottle is full, dispose of the used

oil in accordance with local regulations.

4. Consult Figure F (or the chart inside the Pulley Cover) and install the Belts on the Pulleys in the positions that correspond to the required spindle/drill speed.

5. When the Belts have been correctly positioned, tighten them by turning the Belt Tension Lever counterclockwise. The tension is correct when

the belts deflect by approximately 1/2″ at their

centers of run when using reasonable thumb pressure. (See Figure A on page 7.) Lock this position in with the two Belt Tension Lock Knobs.

Note: If a belt is too long to be properly tensioned, it must be replaced.

180 330 380

460

1120

2150

530

1350

2850

650

1870

3850

Figure F: Belt Positions

Page 12 For technical questions, please call 1-800-444-3353. Item 61484

Page 13

Installing the Bit

CAUTION! Wear heavy-duty work gloves to provide

protection when inserting and removing drill bits. Drill bits become very hot during use. Do not remove a drill bit until it has cooled.

1. Loosen the Chuck with the Chuck Key until the jaws of the drill are opened enough to fit the drill bit..

2. Insert the drill bit approximately 1″ into the jaws of the Chuck, ensuring that the jaws do not touch the flutes of the bit.

Setting the Drilling Depth

See Figure G.

Located around the Spindle Feed Shaft is a Depth Stop Collar (A) carrying a graduated scale. The Collar will turn around the Shaft, and can be locked in place by a Lock Knob (B).

1. With the power to the Drill Press switched OFF, use the Spindle Feed Handles to lower the drill until the bit contacts the workpiece and hold it in that position.

3. Hand tighten the Chuck until the bit is held securely in place. Confirm that the bit is centered between the Chuck jaws.

4. Use the Chuck Key to tighten the Chuck.

• Insert the tip of the Chuck Key into a hole on the

side of the Chuck so that the teeth on the Key engage the gear on the Chuck. Use the Key to tighten the Chuck securely and remove the Key.

NOTICE: Use sharp bits. Dull, bent, or damaged bits will cause stress on the drill and/or break.

3. Tighten the Lock Knob to lock the Collar in this position.

SAFETYOPERATIONMAINTENANCE SETUP

2. Loosen the Lock Knob and turn the Collar so that the measurement for the required hole depth is aligned with the Pointer (C).

Figure G: Depth Setting

Page 13For technical questions, please call 1-800-444-3353.Item 61484

Page 14

Workpiece and Work Area Set Up

1. Designate a work area that is clean and well-lit. The work area must not allow access by children or pets to prevent distraction and injury.

SAFETY OPERATION MAINTENANCESETUP

2. Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage. The power cord must reach the work area with enough extra length to allow free movement while working.

3. Secure loose workpieces using a vise or clamps (not included) to prevent movement while working.

4. There must not be objects, such as utility lines, nearby that will present a hazard while working.

5. Set the Table height and position so that the drill travel range is sufficient for the workpiece to be drilled.

6. Set the drilling depth (see Setting the Drilling Depth on page 13) so that the bit will not contact the table, or align the table so that the hole in its center is in line with the bit.

7. Make sure the workpiece is securely clamped. That is, held in a drill vise, or bolted to the table.

WARNING! Do not hold the workpiece with your bare hands while drilling. Serious injury may be caused if the workpiece is flung out of the operator’s hand.

9. FOR FLAT WORK, lay the workpiece on a wooden base and clamp it down firmly against the table to prevent it from turning.

10. FOR SMALL WORKPIECES that cannot be clamped to the table, use a drill press vise (not supplied). Clamp or bolt the vise to the table.

11. WHEN DRILLING COMPLETELY THROUGH WOOD, position a piece of scrap wood between the workpiece and the table to prevent splintering on the underside of the workpiece as the bit breaks through. Brace one end of the scrap wood against the left side of the column (see Figure H). Securely clamp the other end of the scrap wood to the table.

8. IF THE WORKPIECE IS IRREGULARLY SHAPED and cannot be laid flat on the table, securely block and clamp it. Any tilting, twisting or shifting will result not only in a roughly drilled hole but also increases the chances of damage to the drill.

General Operating Instructions

1. Use the Spindle Feed Handles to bring the drill bit down to where the hole is to be drilled. Make minor workpiece alignment adjustments as required.

2. Make sure that the Drill Press′ Power

Switch is in the ″Off″ position, then plug the

Power Cord into an electrical outlet.

3. Turn the Drill Press on.

4. Pull down on the Spindle Feed Handles and slowly drill the hole into the workpiece.

WARNING! If the drill bit grabs and spins the workpiece, do not attempt to stop the spinning with your hands. Step back, and turn the Drill Press off. Wait for the Spindle to stop turning before dislodging the workpiece.

Figure H: Bracing workpiece against column

5. To prevent accidents, turn off the tool and disconnect its power supply after use. Clean, then store the tool indoors out of children’s reach.

Page 14 For technical questions, please call 1-800-444-3353. Item 61484

Page 15

Maintenance and Servicing

Procedures not specifically explained in this manual must

be performed only by a qualified technician.

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section.

TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.

Cleaning, Maintenance, and Lubrication

SAFETYOPERATIONMAINTENANCE SETUP

1. BEFORE EACH USE, inspect the general condition of the tool. Check for:

• loose hardware,

• misalignment or binding of moving parts,

• cracked or broken parts,

• damaged electrical wiring, and

• any other condition that may

affect its safe operation.

Belt Inspection and Tensioning

1. Examine the belts for cracks, tears in the backing, and other damage.

2. Replace a belt if damaged, following the instructions under Installing the Drive Belts on page 9.

2. AFTER USE, wipe external surfaces of the tool with clean cloth.

WARNING! If the supply cord of this power tool is damaged, it must be replaced only by a qualified service technician.

Page 15For technical questions, please call 1-800-444-3353.Item 61484

Page 16

Troubleshooting

Problem Possible Causes Likely Solutions

Tool will not start. 1. Cord not connected.

SAFETY OPERATION MAINTENANCESETUP

Tool operates slowly.

Motor runs, but Spindle does not turn.

Performance decreases over time.

Excessive noise or rattling.

Overheating. 1. Forcing machine to work too fast.

1. Check that cord is plugged in.

2. No power at outlet.

3. Tool’s thermal reset breaker tripped (if equipped).

4. Internal damage or wear. (Carbon brushes or switch, for example.)

Extension cord too long or wire size too small.

Belt(s) improperly installed or missing. Properly install belt(s). See Installing

1. Accessory dull or damaged.

2. Carbon brushes worn or damaged.

1. Internal damage or wear. (Carbon brushes or bearings, for example.)

2. Belt(s) too loose (slipping) or too tight (bearing damage).

2. Accessory dull or damaged.

3. Blocked motor housing vents.

4. Motor being strained by long or small diameter extension cord.

2. Check power at outlet. If outlet is unpowered, turn off tool and check circuit breaker. If breaker is tripped, make sure circuit is right capacity for tool and circuit has no other loads.

3. Turn off tool and allow to cool. Press reset button on tool.

4. Have technician service tool.

Eliminate use of extension cord. If an extension cord is needed, use one with the proper diameter for its length and load. See Table A on page 3.

the Drive Belts on page 9.

1. Keep cutting accessories sharp. Replace as needed.

2. Have qualified technician replace brushes.

1. Have technician service tool.

2. Properly tension belt(s).

1. Allow machine to work at its own rate.

2. Keep cutting accessories sharp. Replace as needed.

3. Wear ANSI-approved safety goggles and NIOSH-approved dust mask/respirator while blowing dust out of motor using compressed air.

4. Eliminate use of extension cord. If an extension cord is needed, use one with the proper diameter for its length and load. See Table A on page 3.

Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power supply before service.

Page 16 For technical questions, please call 1-800-444-3353. Item 61484

Page 17

Parts Lists and Diagrams

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

SAFETYOPERATIONMAINTENANCE SETUP

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only,

and are not available individually as replacement parts.

Page 17For technical questions, please call 1-800-444-3353.Item 61484

Page 18

Parts List

SAFETY OPERATION MAINTENANCESETUP

Part Description Qty

1 Base 1 2 Flat Washer 12 4 3 Spring Washer 12 4 4 Bolt M12×40 4 5 Column Support 1 6 Set Screw M8×10 3 7 Column 1 8 Worm Gear 1

9 Set Screw M5×16 1 10 Table Crank 1 11 Nut M10 2 12 Handle Grip 1 13 Soket Head Cap Screw M8×90 1 14 Rack 1 15 Table Support 1 16 Gear 1 17 Axis Pin 1 18 Table Support Lock Handle 1 19 Handle Grip 1 20 Scale Label 1 21 Rivet 7 22 “0” Degree Label 1 23 Work Table 1 24 Sealing Gasket (B) 1 25 Oil Bottle Cap 2 26 Sealing Gasket (A) 1 27 Hollow Connecting Bolt 1 28 Oil Bottle 2 29 Spring Washer 20 1 30 Bolt M20×50 1 31 Chuck 1 32 Arbor 1 33 Spindle 1 34 Ball Bearing 6208 1 35 Thrust Ball Bearing 51108 1 36 Spindle Sleeve 1 37 Buffer Ring 1 38 Ball Bearing 6206 1 39 Lock Washer 1 40 Nut M30×1.5Lh 1 41 Retainer 72 2 42 Ball Bearing 6207 2 43 Bearing Space Ring 1 44 Spindle Pulley 1 45 Spindle Housing 1 46 Nut M36x1.5 1 47 V-Belt A-900 1 48 LED Lamp 1 49 Washer 4 5 50 Screw M4×8 3 51 Power Switch For LED Lamp 1 52 Nut M10x1.5 1 53 Oil Pipe 1 54 Switch Panel 1 55 Tapping Screw St3.5×10 3 56 Power Switch 1 57 Screw M5×10 8 58 Flat Washer5 8 59 Junction Box 1 60 Screw M4×8 2 61 Spring Washer 4 2 62 Grounding Wire 2 63 Tooth Washer 4 2

Part Description Qty

64 Cover Plate 1 65 Pointer 1 66 Hexagonal Socket Screw M8×25 2 67 Hexagonal Socket Screw M8×25 1 68 Screw 1 69 Spring Cover 1 70 Nut M12×1.5 2 71 Switch Panel Of Lamp 1 72 Tension Spring 1 73 Socket Head Cap Screw M6×10 4 74 Flat Washer 6 6 75 Oil Bottle Clip 2 76 Rubber Pad 4 77 Nut M4 3 78 Protective Ring 1 79 Machine Body (Head) 1 80 Elastic Washer5 2 81 Retainer Ring19 1 82 Jackstay (A) 1 83 Jackstay(B) 1 84 Belt Tension Locking Knob 2 85 Spring Pin8×20 2 86 Round Pin 1 87 Scale Label 1 88 Fastening Knob 1 89 Dial 1 90 Shaft Pinion 1 91 Collar 1 92 Spring Pin 5×45 1 93 Spindle Feed Handle Bar 3 94 Spindle Feed Handle Seat 1 95 Belt Tension Lever Handle 1 96 Belt Tension Lever 1 97 Pull Pin 1 98 Bolt M8×18 1

99 Cam 1 100 Bolt M8×25 4 101 Flat Gasket8 8 102 Motor Base Plate 1 103 Nut M12 2 104 Motor 1 105 Elastic Washer 8 4 106 Nut M8 4 107 Motor Pulley 1 108 Flat Key 6×30 1 109 Set Screw M6×10 2 110 Junction Plate 1

111 Idler Pivot Shaft 1 112 Idler Pulley 1 113 Pulley Bushing 1 114 Ball Bearing 6202 2 115 Retainer Ring 35 1 116 V-Belt A-745 1 117 Screw M4×10 3 118 Wire Clamp(A) 3 119 Pulley Cover 1 120 Cross-Shape Screw M6×10 3 121 Wire Clamp(B) 2 122 Plug Cord 1 123 Protective Ring 1 124 Pulley Cover Knob 1 125 Pan-Head Screw 1

Page 18 For technical questions, please call 1-800-444-3353. Item 61484

Page 19

Assembly Diagram

122

120

121 123

124

125

119

116

115

114

113

117

118

110

58 80 57

109

103

100

112

111

102

101

108

107

SAFETYOPERATIONMAINTENANCE SETUP

106

105

101

104

30 29

Page 19For technical questions, please call 1-800-444-3353.Item 61484

Page 20

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353