Page 1
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
REV 14g
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2006 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Email our technical support at: productsupport@harborfreight.com
Visit our website at: http://www.harborfreight.com
ITEM 61427
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Page 2
Specifications
Component Size Weight Capacity
Top Compartment 25-1/2″ W x 19″ L x 4-3/4″ H 176 lb
Top Left Drawer (x2) 12-1/2″ W x 17-3/4″ L x 2-1/2″ H 44 lb each
Top Right Drawer 12-1/2″ W x 17-3/4″ L x 5″ H 88 lb
Middle Drawer 25-1/2″ W x 17-3/4″ L x 3″ H 88 lb
Bottom Drawer 25-1/2″ W x 17-3/4″ L x 5″ H 88 lb
Bottom Shelf 29-1/2″ W x 18-1/2″ L x 3-1/2″ H 176 lb
Total Combined Weight Capacity
(Evenly distributed from bottom up.)
704 lb
Page 2 For technical questions, please call 1-888-866-5797. Item 61427
Page 3
IMPORTANT SAFETY INFORMATION
Assembly Precautions
1. Assemble only according to these instructions.
Improper assembly can create hazards.
2. Wear ANSI-approved safety goggles and
heavy-duty work gloves during assembly.
3. Keep assembly area clean and well lit.
4. Keep bystanders out of the area during assembly.
Use Precautions
TO PREVENT SERIOUS INJURY AND DEATH FROM TIPPING:
1. DO NOT SIT, STAND OR CLIMB ON THIS ITEM.
2. This product is not a toy nor a toy chest.
Do not allow children to play with or near this item.
3. Do not exceed weight capacities,
evenly distributed from bottom up.
Be aware of dynamic loading!
Sudden load movement may briefly create
excess load causing product failure.
4. Do not open more than one Drawer at once.
Lid must be open for Drawers to be unlocked.
5. Close and lock Drawers before moving.
6. Use only on a flat, level, hard and smooth surface
capable of safely supporting a fully loaded Cart.
Do not roll Cart over concrete seams
or other rough/uneven surfaces.
5. Do not assemble when tired or when under the
influence of alcohol, drugs or medication.
6. Weight capacity and other product capabilities apply
to properly and completely assembled product only.
7. Assemble on a flat, level, hard and smooth surface
capable of safely supporting a fully loaded Cart.
7. Do not lift using handle(s).
Do not lift while loaded.
8. Lock Swivel Casters after moving.
9. Do not mount on truck bed or
any other moving object.
10. Use as intended only.
11. Inspect before every use;
do not use if parts are loose or damaged.
12. Maintain product labels and nameplates.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
Page 3For technical questions, please call 1-888-866-5797.Item 61427
Page 4
Assembly Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document
including all text under subheadings therein before set up or use of this product.
Note: Finger tighten hardware until
assembly is complete.
1. Assemble on a flat, level, hard and smooth surface
capable of safely supporting a fully loaded Cart.
2. Attach two Fixed Casters (10) to one side
of the Bottom Shelf (8), using eight sets of
Bolts (11), Washers (12) and Nuts (13).
3. Attach two Locking Swivel Casters (9) to the other
side, using eight sets of Bolts (11), Washers (12) and
Nuts (13).
Locking
Swivel Caster
Bottom
Shelf
Fixed
Caster
Figure A
4. Attach Posts (18) to the outside corners of the Bottom
Shelf, using sixteen sets of Bolts (14) and Nuts (15).
Note: Make sure the bolt holes on the upper ends
of Posts measure 1-3/8" from the top and the
lower holes measure 1" from the bottom ends.
Nut
Washer
Bolt
5. Attach Front/Back Cross Supports (6) to the inside
of Posts using four sets of Bolts (14) and Nuts (15).
6. On the same side as Swivel Casters, attach
Tray (16) to the outside, and a Side Cross
Support (7) to the inside of Posts using
two sets of Bolts (14) and Nuts (15).
7. On the other side, attach the remaining Side
Cross Support to the inside of Posts using
two sets of Bolts (14) and Nuts (15).
Nut
Back
Cross
Support
Side
Cross
Support
Tray
WARNING! The chest is heavy; do not attempt to lift
and lower onto Cross Supports without assistance.
8. With assistance, lift up the chest, then lower
it carefully between the Posts until its bottom
edges rest on the Cross Supports.
Bolt
Side
Cross
Support
Front
Cross
Support
Figure C
Chest
1-3/8"
Bolt
Page 4 For technical questions, please call 1-888-866-5797. Item 61427
1"
Nut
Figure B
Post
Figure D
Page 5
9. Attach Side Handle (17) to lower holes on
same side as Locking Swivel Casters, using
two sets of Bolts (14) and Nuts (15).
10. Attach Lid Handle (21) using two Screws (22).
11. Place one Bracket (19) in each corner of
Chest. Attach Posts to chest using fourteen
sets of Bolts (14) and Nuts (15).
12. Attach Gas Struts (20) using four Nuts (13).
Lid
Handle
Screws
Gas
Struts
Bracket
Nut
Nut
Bolt
Nut
Operation Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document
including all text under subheadings therein before set up or use of this product.
1. Unlock Drawers and fill Cart evenly, from bottom
to top. Do not exceed weight capacities.
2. Close all Drawers and lock them.
3. Unlock Swivel Casters.
Maintenance and Servicing
Bolt
Side
Handle
Bolt
13. Tighten all hardware, starting at the bottom.
4. Roll Cart to a flat, level, hard and smooth
surface capable of safely supporting a fully
loaded Cart. Do not roll Cart over concrete
seams or other rough/uneven surfaces.
5. Lock Swivel Casters.
Nut
Nut
Figure E
Procedures not specifically explained in this manual must
be performed only by a qualified technician.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If any part becomes damaged,
have the problem corrected before further use.
1. PERIODICALLY, inspect the general
condition of the Cart. Check for:
• loose hardware,
• misalignment or binding of moving parts,
• brake operation,
• caster swivel function and movement,
• cracked or broken parts,
• any other condition that may
affect its safe operation.
2. Wipe external surfaces of the Cart with clean cloth.
3. Lubricate Drawer Slides as needed.
Page 5For technical questions, please call 1-888-866-5797.Item 61427
Page 6
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS DOCUMENT AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Parts List and Diagram
Parts List
Part Description Qty
1 Lid 1
2 Chest 1
3a Top Left Drawer 2
3b Top Right Drawer 1
3c Middle Drawer 1
3d Bottom Drawer 1
4 Drawer Slide 10
5 Rail 10
6 Front/Back Cross Support 2
7 Side Cross Support 2
8 Bottom Shelf 1
9 Locking Swivel Caster 2
10 Fixed Caster 2
Part Description Qty
11 Caster Bolt (M8x20) 16
12 Washer (Ø8) 16
13 Nut (M8) 20
14 Bolt (M8x16) 40
15 Nut (M8) 40
16 Tray 1
17 Side Handle 1
18 Post 4
19 Bracket 4
20 Gas Strut 2
21 Lid Handle 1
22 Screw (M4x6) 2
Record Serial Number Here:
Note: If product has no serial number,
record month and year of purchase instead.
Page 6 For technical questions, please call 1-888-866-5797. Item 61427
Note: Some parts are listed and shown for
illustration purposes only, and are not available
individually as replacement parts.
Page 7
5
14
3d
Assembly Diagram
20
13
13
21
22
1
14
15
15
14
17
15
16
15
14
18
19
7
6
2
3a
3c
8
10
13
12
11
9
3b
4
Page 7For technical questions, please call 1-888-866-5797.Item 61427
Page 8
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797
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