Harbor Freight Tools 61407 Product manual

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, installation, operating,

inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.

ITEM 61407

800 lb capacity

full size

truck rack

Visit our website at: http://www.harborfreight.com

Email our technical support at: tech@harborfreight.com

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-800-444-3353 as soon as possible.

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Tools required for installation and service may not be included.

Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.

IMPORTANT SAFETY INFORMATION

Read all safety warnings and instructions.

SAFETY OPERATION MAINTENANCESETUP

Failure to follow the warnings and instructions may result in serious injury.

Save all warnings and instructions for future reference.

Installation Precautions

1. Follow DOT regulations regarding installation and use.

2. Park truck on a flat, level, hard surface well away from traffic. Place transmission in park/neutral and set parking brake.

3. Verify that installation surface has no hidden wires before drilling or driving screws.

4. Install only according to these instructions. Improper installation can create hazards.

Use Precautions

1. Do not exceed rated weight capacity of Truck Rack, distributed evenly. Be aware of dynamic loading! Sudden load movement may briefly create excess load causing product failure.

2. Do not exceed rated weight capacity of truck. Refer to truck’s Gross Vehicle Weight Rating.

3. Strap load securely to Truck Rack.

4. Use as intended only.

5. Inspect before every use; do not use if parts loose or damaged.

5. Wear ANSI-approved safety goggles and heavy-duty work gloves during assembly and installation.

6. Mount Truck Rack securely to vehicle.

7. Keep installation area clean and well lit.

8. Keep bystanders out of the area during installation.

9. Do not install when tired or when under the influence of drugs or medication.

10. Weight capacity and other product capabilities apply to properly and completely installed product only.

6. This product is not a toy. Do not allow children to play with or near this item.

7. Maintain product labels and nameplates. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

8. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

SAVE THESE INSTRUCTIONS.

Specifications

Load Capacity 800 lb Weight 160 lb

Dimensions

Mounting Hardware (for permanent installation)

Page 2 For technical questions, please call 1-800-444-3353. Item 61407

138″ L x 60″ W x 34" H

(height of Legs with Risers) 12x M12x70 Bolts

24x Ø12 Washers 12x Ø12 Spring Washers 12x Ø12 Nuts (sold separately)

Assembly

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

General Assembly

Note: Finger tighten all connections until

assembly is done. All connections are made to both left and right sides. Assemble on a flat, level, hard surface.

Bolt

Description Qty.

Set

Bolt (M16x30), Washer x2, Nut

A B Bolt (M12x50), Washer, Nut 8 C Bolt (M10x35), Washer 2 D Bolt (M10x35), Washer, Nut 2 E Bolt (M12x75), Washer, Nut 2

Bolt (M18x85), Spring Washer,

Washer x2, Nut Bolt (M18x85), Spring Washer,

Washer x2, Nut Bolt (M12x70), Spring Washer,

Washer (Ø12), Washer (Ø16), Nut Bolt (M10x70), Spring Washer,

Washer, Nut

I J-Hook, Spring Washer, Washer, Nut 8

J Bolt (M18x70), Washer x2, Nut 4

Figure A: Bolt Set Contents

1. Position Rear Legs (6, 7) on Rear Side Bars (3). Attach using Bolt Set B.

2. Attach curved ends of Rear Side Bars to Rear Legs using Bolt Set D.

Bolt Set B

Rear Side

Bar (3)

Bolt

Set D

Rear

Left Leg

Figure B

SAFETYOPERATIONMAINTENANCE SETUP

3. Attach Rear Bar (12) to Rear Side Bars using Bolt Set G.

4. Attach end caps with Bolt Set C.

Bolt Set C

Washer

(Ø12)

Rear

Bar (12)

Figure C

Washer

(Ø16)

Bolt

Set G

Page 3For technical questions, please call 1-800-444-3353.Item 61407

If the truck has a short bed, go to instruction 5. If it has a long bed, go to instruction 6.

5. Short Bed:

a. Position the Front Bar (10) behind the Cross

SAFETY OPERATION MAINTENANCESETUP

Bars on the Front Side Bars (2), then position the Front Legs (4, 5) next to the Front Bar.

6. Long Bed:

a. Position the Front Bar (10) in front of the Cross

Bars on the Front Side Bars (2), then position the Front Legs (4, 5) next to the Front Bar.

Front

Right Leg

b. Secure connections with Bolt Sets B

and G, then go to instruction 7.

Bolt

Set G

Cross

Bar

Figure D

Front Side

Bar (2)

Bolt

Set B

Front

Bar (10)

Front

Cross

Bar

Front

Right Leg

Figure F

b. Secure connections with Bolt Sets B and G.

Washer

(Ø12)

Bar (10)

Front Side

Bar (2)

Bolt

Set B

Washer

(Ø16)

Washer

(Ø12)

Figure E

Washer

(Ø16)

Figure G

Bolt

Set G

Page 4 For technical questions, please call 1-800-444-3353. Item 61407

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