Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, installation, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual
near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and
the receipt in a safe and dry place for future reference.
ITEM 61407
800 lb capacity
full size
truck rack
Visit our website at: http://www.harborfreight.com
Email our technical support at: tech@harborfreight.com
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-800-444-3353 as soon as possible.
Copyright© 2013 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for installation and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
IMPORTANT SAFETY INFORMATION
Read all safety warnings and instructions.
SAFETY OPERATION MAINTENANCESETUP
Failure to follow the warnings and instructions may result in serious injury.
Save all warnings and instructions for future reference.
Installation Precautions
1. Follow DOT regulations regarding
installation and use.
2. Park truck on a flat, level, hard surface well away
from traffic. Place transmission in park/neutral
and set parking brake.
3. Verify that installation surface has no hidden
wires before drilling or driving screws.
4. Install only according to these instructions.
Improper installation can create hazards.
Use Precautions
1. Do not exceed rated weight capacity of
Truck Rack, distributed evenly.
Be aware of dynamic loading! Sudden
load movement may briefly create excess
load causing product failure.
2. Do not exceed rated weight capacity of truck.
Refer to truck’s Gross Vehicle Weight Rating.
3. Strap load securely to Truck Rack.
4. Use as intended only.
5. Inspect before every use; do not use
if parts loose or damaged.
5. Wear ANSI-approved safety goggles and
heavy-duty work gloves during
assembly and installation.
6. Mount Truck Rack securely to vehicle.
7. Keep installation area clean and well lit.
8. Keep bystanders out of the area during installation.
9. Do not install when tired or when under
the influence of drugs or medication.
10. Weight capacity and other product capabilities apply
to properly and completely installed product only.
6. This product is not a toy. Do not allow
children to play with or near this item.
7. Maintain product labels and nameplates.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
8. The warnings, precautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions and situations that may occur.
It must be understood by the operator that
common sense and caution are factors
which cannot be built into this product, but
must be supplied by the operator.
SAVE THESE INSTRUCTIONS.
Specifications
Load Capacity 800 lb
Weight 160 lb
Dimensions
Mounting Hardware
(for permanent
installation)
Page 2 For technical questions, please call 1-800-444-3353. Item 61407
138″ L x 60″ W x 34" H
(height of Legs with Risers)
12x M12x70 Bolts
24x Ø12 Washers
12x Ø12 Spring Washers
12x Ø12 Nuts
(sold separately)
Assembly
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual
including all text under subheadings therein before set up or use of this product.
General Assembly
Note: Finger tighten all connections until
assembly is done.
All connections are made to both left and right sides.
Assemble on a flat, level, hard surface.
Bolt
Description Qty.
Set
Bolt (M16x30), Washer x2, Nut
A
B Bolt (M12x50), Washer, Nut 8
C Bolt (M10x35), Washer 2
D Bolt (M10x35), Washer, Nut 2
E Bolt (M12x75), Washer, Nut 2
Bolt (M18x85), Spring Washer,
F1
Washer x2, Nut
Bolt (M18x85), Spring Washer,
F2
Washer x2, Nut
Bolt (M12x70), Spring Washer,
G
Washer (Ø12), Washer (Ø16), Nut
Bolt (M10x70), Spring Washer,
H
Washer, Nut
I J-Hook, Spring Washer, Washer, Nut 8
J Bolt (M18x70), Washer x2, Nut 4
Figure A: Bolt Set Contents
1. Position Rear Legs (6, 7) on Rear Side Bars (3).
Attach using Bolt Set B.
2. Attach curved ends of Rear Side Bars
to Rear Legs using Bolt Set D.
Bolt Set B
4
Rear Side
Bar (3)
4
4
8
2
Bolt
Set D
Rear
Left Leg
Figure B
SAFETYOPERATIONMAINTENANCE SETUP
3. Attach Rear Bar (12) to Rear Side
Bars using Bolt Set G.
4. Attach end caps with Bolt Set C.
Bolt Set C
Washer
(Ø12)
Rear
Bar (12)
Figure C
Washer
(Ø16)
Bolt
Set G
Page 3For technical questions, please call 1-800-444-3353.Item 61407
If the truck has a short bed, go to instruction 5.
If it has a long bed, go to instruction 6.
5. Short Bed:
a. Position the Front Bar (10) behind the Cross
SAFETY OPERATION MAINTENANCESETUP
Bars on the Front Side Bars (2), then position
the Front Legs (4, 5) next to the Front Bar.
6. Long Bed:
a. Position the Front Bar (10) in front of the Cross
Bars on the Front Side Bars (2), then position
the Front Legs (4, 5) next to the Front Bar.
Front
Front
Front
Right Leg
b. Secure connections with Bolt Sets B
and G, then go to instruction 7.
Bolt
Set G
Cross
Bar
Figure D
Front Side
Bar (2)
Bolt
Set B
Front
Bar (10)
Front
Cross
Bar
Front
Right Leg
Figure F
b. Secure connections with Bolt Sets B and G.
Washer
(Ø12)
Bar (10)
Front Side
Bar (2)
Bolt
Set B
Washer
(Ø16)
Washer
(Ø12)
Figure E
Washer
(Ø16)
Figure G
Bolt
Set G
Page 4 For technical questions, please call 1-800-444-3353. Item 61407