Harbor Freight Tools 60612 Product manual
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual
near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
low volume
low pressure
spray gun
NOTICE
CLEAN IMMEDIATELY
Clean the Spray Gun
IMMEDIATELY after use.
Delayed or inadequate cleaning will
permanently clog the Spray Gun.
Visit our website at: http://www.harborfreight.com
Email our technical support at: tech@harborfreight.com
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-800-444-3353 as soon as possible.
Copyright© 2012 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product
described herein. Tools required for assembly and service may not be included.
ITEM 60612
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
NOTICE
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Clean the Spray Gun IMMEDIATELY after use.
SAFETY OPERATION MAINTENANCESETUP
Safety .................................................2
Specifications .....................................5
Setup ..................................................6
Operation ...........................................10
Table of Contents
Maintenance ......................................14
Parts List and Diagram ......................18
Warranty ............................................20
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INSTRUCTIONS
INSTRUCTIONS PERTAINING TO A RISK OF FIRE,
ELECTRIC SHOCK, OR INJURY TO PERSONS
The warnings and precautions discussed in this manual cannot cover all possible conditions and
situations that may occur. It must be understood by the operator that common sense and caution
are factors which cannot be built into this product, but must be supplied by the operator.
WARNING – When using tools, basic precautions should always be followed, including the following:
Work Area
a. Keep the work area clean and well lighted.
Cluttered benches and dark areas
increase the risks of electric shock,
fire, and injury to persons.
Page 2 For technical questions, please call 1-800-444-3353. Item 60612
b. Keep bystanders, children, and
visitors away while operating the tool.
Distractions are able to result in
the loss of control of the tool.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Personal Safety
NOTICE
Clean the Spray Gun IMMEDIATELY after use.
a. Stay alert. Watch what you are
doing and use common sense when
operating the tool. Do not use the
tool while tired or under the influence
of drugs, alcohol, or medication.
A moment of inattention while operating the
tool increases the risk of injury to persons.
b. Dress properly. Do not wear loose clothing
or jewelry. Contain long hair.
Keep hair, clothing, and gloves away
from moving parts. Loose clothes, jewelry, or
long hair increases the risk of injury to persons
as a result of being caught in moving parts.
Tool Use and Care
a. Do not force the tool. Use the correct
tool for the application. The correct tool
will do the job better and safer at the
rate for which the tool is designed.
b. Disconnect the tool from the air source
before making any adjustments,
changing accessories, or storing the tool.
Such preventive safety measures reduce
the risk of starting the tool unintentionally.
Turn off and detach the air supply, safely
discharge any residual air pressure, and
release the throttle and/or turn the switch to
its off position before leaving the work area.
c. Do not overreach. Keep proper
footing and balance at all times.
Proper footing and balance enables better
control of the tool in unexpected situations.
d. Use safety equipment.
Wear heavy-duty work gloves and
a NIOSH-approved respirator
during use. Non-skid safety shoes
and a hard hat must be used for the
applicable conditions.
e. Always wear eye protection.
Wear ANSI-approved
safety goggles.
c. Store the tool when it is idle out of reach
of children and other untrained persons.
A tool is dangerous in the hands
of untrained users.
d. Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that affects the tool’s
operation. If damaged, have the tool serviced
before using. Many accidents are caused
by poorly maintained tools. There is a risk
of bursting if the tool is damaged.
e. Use only accessories that are identified
by the manufacturer for the specific
tool model. Use of an accessory not
intended for use with the specific tool model,
increases the risk of injury to persons.
SAFETYOPERATIONMAINTENANCE SETUP
Service
a. Tool service must be performed only
by qualified repair personnel.
b. When servicing a tool, use only
identical replacement parts.
Use only authorized parts.
c. Use only lubricants supplied with the
tool or specified by the manufacturer.
Page 3For technical questions, please call 1-800-444-3353.Item 60612
SAFETY OPERATION MAINTENANCESETUP
Air Source
NOTICE
Clean the Spray Gun IMMEDIATELY after use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
a. Never connect to an air source
serious injury to persons. Use only clean, dry,
regulated compressed air at the rated pressure
or within the rated pressure range as marked
on the tool. Always verify prior to using the
tool that the air source has been adjusted to
the rated air pressure or within the rated
air-pressure range.
that is capable of exceeding
200 psi. Over pressurizing the tool
may cause bursting, abnormal
operation, breakage of the tool or
SAVE THESE INSTRUCTIONS.
Symbol Definitions
Symbol Property or Statement
PSI
CFM
SCFM
NPT
Pounds per square inch of pressure
Cubic Feet per Minute flow
Cubic Feet per Minute flow
at standard conditions
National pipe thread, tapered
b. Never use oxygen, carbon dioxide,
combustible gases or any bottled
gas as an air source for the tool.
Such gases are capable of explosion
and serious injury to persons.
Symbol Property or Statement
WARNING marking
concerning Risk of Eye Injury.
Wear ANSI-approved eye protection.
WARNING marking concerning
Risk of Respiratory Injury.
Wear NIOSH-approved respirator.
WARNING marking concerning
Risk of Explosion.
NPS
Page 4 For technical questions, please call 1-800-444-3353. Item 60612
National pipe thread, straight
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Clean the Spray Gun IMMEDIATELY after use.
Specific Safety Instructions
NOTICE
1. Do not direct spray at people or animals.
2. Do not exceed maximum air pressure.
3. Do not spray near open flames, pilot lights,
stoves, heaters, the air compressor, or
any other heat source. Most solvents and
coatings are highly flammable, particularly
when sprayed. Maintain a distance of at least
25 feet from the air compressor. If possible,
locate the air compressor in a separate room.
4. Read all of the information concerning
coating products and cleaning solvents.
Do not use chlorinated solvents
(e.g. 1-1-1 trichloroethylene and
dichloromethane, also known as
methylene chloride) to clean spray guns.
Many spray guns contain aluminum,
which reacts strongly to chlorinated
solvents. Contact the solvent or coating
manufacturer as needed regarding
potential chemical reactions.
5. Industrial applications must
follow OSHA requirements.
6. Spraying hazardous materials may
result in serious injury or death.
Do not spray pesticide, acid, corrosive
material, fertilizer, or toxic chemicals.
7. Paints and solvents may be harmful or fatal if
swallowed or inhaled. Avoid prolonged skin
contact with solvents or paints as they will
irritate skin. After any contact, immediately
wash off exposed area with hot, soapy water.
8. Attach all accessories properly to the
tool before connecting the air supply.
A loose accessory may detach
or break during operation.
9. Install an in-line shutoff valve
to allow immediate control over
the air supply in an emergency,
even if a hose is ruptured.
10. Air hose fittings may get hot during use.
Allow fittings to cool before disconnecting.
11. WARNING: Some dust created by power
sanding, sawing, grinding, drilling, and
other construction activities, contains
chemicals known [to the State of California]
to cause cancer, birth defects or other
reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or
other masonry products
• Arsenic and chromium from
chemically treated lumber
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such as
those dust masks that are specially designed
to filter out microscopic particles.
(California Health & Safety Code
§ 25249.5, et seq.)
WARNING: The brass components of
this product contain lead, a chemical
known to the State of California to cause
birth defects (or other reproductive harm).
(California Health & Safety Code
§ 25249.5, et seq.)
SAFETYOPERATIONMAINTENANCE SETUP
Specifications
Maximum Air Pressure 50 PSI
Air Inlet 1/4 IN. - 18 NPS
Cup Capacity 33 oz.
Air Consumption
5.5 CFM @ 20 PSI
9 CFM @ 45 PSI
Page 5For technical questions, please call 1-800-444-3353.Item 60612
Delayed or inadequate cleaning will permanently clog the Spray Gun.
SAFETY OPERATION MAINTENANCESETUP
Components and Controls
Nozzle
Knob
Gun
Body
NOTICE
Clean the Spray Gun IMMEDIATELY after use.
Lock Ring
Air
Pattern
Adjustment
Knob
Fluid
Knob
Trigger
Air Inlet
Paint Cup
Figure A
Page 6 For technical questions, please call 1-800-444-3353. Item 60612
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