How it Works
Harbor Freight Tools
Loading...
60599
Owner's Manual
24 pgs4.98 Mb0

Harbor Freight Tools 60599 Owner's Manual

Table of Contents
Specifications ............................................. 2
Safety ......................................................... 3
Setup .......................................................... 6
SAFETY OPERATION MAINTENANCESETUP
Operation .................................................... 8
Specifications
Chipper/Shredder Specifications
Engine Specifications
Maintenance .............................................. 12
Troubleshooting ......................................... 16
Parts Lists and Diagrams .......................... 18
Warranties ................................................. 22
Displacement 212cc
Horizontal Single Cylinder 4 stroke OHV
Engine Type
Cooling System Forced air cooled
Fuel
Engine Oil
Run Time @ 50% Load with full tank
Sound Level at 22 feet 104 dB Bore x Stroke 70 mm x 55 mm Compression Ratio 8.5:1 Rotation viewed from PTO
(power takeoff ‑ the output shaft)
Type 87+ octane unleaded gasoline Capacity 0.9 Gallon (3.6 Liter)
Type SAE
Capacity 20 ounces (0.6 liter)
Shaft 3/4″ x 2.43″
69727: Meets EPA phase III and CARB emissions standards
69730: Meets EPA phase III emissions standards
10W‑30 above 32° F 5W‑30 at 32° F or below
3 hr.
Counterclockwise
Shaft
Spark Plug
Valve Clearance
Speed Idle 1,800 ± 50 RPM
Page 2 For technical questions, please call 1-800-520-0882. ITEM 60599
Keyway 3/16″ (4.76 mm)
End Tapped 5/16″ - 24 UNF
Type
Gap 0.7 ‑ 0.8 mm Intake 0.10 ‑ 0.15 mm Exhaust 0.15 ‑ 0.20 mm
NGK® BP‑6ES NHSP® / Torch® F6TC
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Symbol Definitions
Symbol Property or Statement
RPM
HP
Revolutions Per Minute
Horsepower
WARNING marking concerning Risk of Eye Injury. Wear ANSI‑approved safety goggles with side shields.
Read the manual before set‑up and/or use.
WARNING marking concerning Risk of Hearing Loss. Wear hearing protection.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
Symbol Property or Statement
WARNING marking concerning Risk of Respiratory Injury.
Operate engine OUTSIDE and far away
from windows, doors, and vents. WARNING marking concerning
Risk of Fire while handling fuel. Do not smoke while handling fuel.
WARNING marking concerning Risk of Fire. Do not refuel while operating. Keep flammable objects away from engine.
SAFETYOPERATIONMAINTENANCE SETUP
Safety Warnings
WARNING! Read all instructions.
Failure to follow all instructions listed below may result in fire, serious injury and/or DEATH.
The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
Set up Precautions
1. Gasoline fuel and fumes are flammable, and
potentially explosive. Use proper fuel storage
and handling procedures. Do not store fuel or other flammable materials nearby.
2. Have multiple ABC class fire extinguishers nearby.
3. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
4. Set up and use only on a flat, level, well‑ventilated surface.
5. Wear ANSI‑approved safety goggles, heavy‑duty work gloves, and dust mask/respirator during set up.
6. Use only lubricants and fuel recommended in the Specifications chart of this manual.
Page 3For technical questions, please call 1-800-520-0882.ITEM 60599
Operating Precautions
1. CARBON MONOXIDE HAZARD
Using an engine indoors CAN KILL YOU IN MINUTES.
SAFETY OPERATION MAINTENANCESETUP
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows,
doors, and vents.
2. Keep children away from the equipment, especially while it is operating.
3. Locate the Chipper/Shredder on a flat,
level, sturdy surface capable of supporting the weight of the Chipper/Shredder and any additional tools and equipment.
4. Be extremely cautious of the rotating Blades in the Chipper/Shredder. Never allow your
hands, fingers, or any other part of your body to enter the Chipper Chute or Hopper.
5. Never place your hands, fingers, feet,
or any other part of your body close to the Discharge Opening while the Chipper/Shredder is in operation.
6. Do not look into the Hopper, Chipper Chute or Discharge Opening when the machine is running.
7. Do not allow metal, stone, glass, or other foreign objects to be fed into the Chipper/Shredder.
Use a stick to push the tree limbs,
leaves, etc. into the feed Hopper.
8. Do not attempt to use the machine
on a slope or slick surface.
9. Feed material slowly into the machine.
10. Branches larger than 1-1/4″ diameter
should not be fed into the Chipper Chute
and branches larger than 3/8″ diameter
should not be fed into the Hopper.
11. Do not allow processed material to build up in the discharge area. This may prevent
proper discharge and can result in kickback of material through the feed Hopper.
Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.
12. If the machine becomes clogged, immediately turn the Engine off. Wait until the Chipper/Shredder comes to a complete stop.
Unplug the Spark Plug Wire from the Spark Plug.
Then clear the machine of the clogged material.
13. Keep all spectators at least six feet from the Engine during operation.
14. Fire Hazard! Do not fill gas tank while engine is running. Do not operate if gasoline has been spilled. Clean spilled gasoline before starting engine. Do not operate near pilot light or open flame.
15. Do not touch engine during use. Let engine cool down after use.
16. Never store fuel or other flammable materials near the engine.
17. Only use a suitable means of transport and lifting devices with sufficient weight bearing capacity when transporting the Engine.
18. Secure the Engine on transport vehicles to prevent the tool from rolling, slipping, and tilting.
19. Industrial applications must follow OSHA requirements.
20. Do not leave the equipment unattended when it is running. Turn off the equipment (and remove safety keys, if available) before leaving the work area.
21. Engine can produce high noise levels. Prolonged exposure to noise levels above 85 dBA is hazardous to hearing. Always wear ear protection when operating or working around the gas engine while it is operating.
22. Wear ANSI‑approved safety glasses, hearing protection, and NIOSH‑approved dust mask/ respirator under a full face shield along with steel‑toed work boots during use.
23. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is necessary when near the engine’s magneto or recoil starter.
24. Use only accessories that are recommended by Harbor Freight Tools for your model. Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment.
25. Do not operate in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Gasoline‑powered engines may ignite the dust or fumes.
26. Stay alert, watch what you are doing and use common sense when operating this piece of equipment. Do not use this piece of equipment while tired or under the influence of drugs, alcohol or medication.
Page 4 For technical questions, please call 1-800-520-0882. ITEM 60599
27. Do not overreach. Keep proper footing and balance at all times. This enables better control of the equipment in unexpected situations.
28. Use this equipment with both hands
only. Using equipment with only one hand
can easily result in loss of control.
29. Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
30. Parts, especially exhaust system components, get very hot during use. Stay clear of hot parts.
31. Do not cover the engine or equipment during operation.
32. Keep the equipment, engine, and surrounding area clean at all times.
33. Use the equipment, accessories, etc., in accordance with these instructions and in the manner intended for the particular type of equipment, taking into account the working conditions and the work to be performed.
Use of the equipment for operations different from
those intended could result in a hazardous situation.
34. Do not operate the equipment with known leaks in the engine’s fuel system.
35. This product contains or, when used, produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.)
36. When spills of fuel or oil occur, they must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oil rags in a bottom‑ventilated, covered, metal container.
37. Keep hands and feet away from moving parts. Do not reach over or across equipment while operating.
38. Before use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the equipment’s operation.
If damaged, have the equipment serviced before using. Many accidents are caused
by poorly maintained equipment.
39. Use the correct equipment for the application. Do not modify the equipment and do not use the equipment for a purpose for which it is not intended.
SAFETYOPERATIONMAINTENANCE SETUP
Service Precautions
1. Before service, maintenance, or cleaning:
a. Turn the engine switch to its “OFF” position.
b. Allow the engine to completely cool.
c. Then, remove the spark plug
cap from the spark plug.
2. Keep all safety guards in place and in proper working order. Safety guards include muffler, air cleaner, mechanical guards, and heat shields, among other guards.
3. Do not alter or adjust any part of the
equipment or its engine that is sealed by the manufacturer or distributor. Only a qualified service technician may adjust parts that may increase or decrease governed engine speed.
4. Wear ANSI‑approved safety goggles, heavy‑duty work gloves, and dust mask/respirator during service.
5. Maintain labels and nameplates on the equipment. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
6. Have the equipment serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the equipment is maintained. Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly.
7. Store equipment out of the reach of children.
8. Follow scheduled engine and equipment maintenance.
Refueling:
1. Do not smoke, or allow sparks, flames, or other sources of ignition around the equipment, especially when refuelling.
2. Do not refill the fuel tank while the engine is running or hot.
3. TO PREVENT FUEL LEAKAGE AND
FIRE HAZARD, do not fill fuel above the bottom of fuel strainer.
Max Fuel DO NOT OVERFILL!
4. Do not fill fuel tank to the top. Leave a little room for the fuel to expand as needed.
5. Refuel in a well‑ventilated area only.
6. Wipe up any spilled fuel and allow excess to evaporate before starting engine.
To prevent FIRE, do not start the engine while the smell of fuel hangs in the air.
SAVE THESE INSTRUCTIONS.
Page 5For technical questions, please call 1-800-520-0882.ITEM 60599
Set Up
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
SAFETY OPERATION MAINTENANCESETUP
TO PREVENT SERIOUS INJURY: Operate only with proper spark arrestor installed.
Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
Assembly
At high altitudes, the engine’s carburetor, governor (if so equipped), and any other parts that control the fuel‑air ratio will need to be adjusted by a qualified mechanic to allow efficient high‑altitude use and to prevent damage to the engine and any other devices used with this product.
The emission control system for this Engine is
warranted for standards set by the U.S. Environmental
Protection Agency and by the California Air Resources Board (also known as CARB). For warranty information, refer to the last pages of this manual.
WARNING! DO NOT INSTALL THIS ENGINE ON A VEHICLE.
1. Align Front Support (9) with the holes on the front of the Hopper (1).
2. Bolt Front Support (9) to Hopper (1) using Bolts (25) and Flange Nuts (24).
Hopper (1)
Flange Nut (24)
Bolt (25)
Figure A: Front Support (9) attachment
3. Slide a Wheel (10) and Washer (26) onto each end of the axle on the back of the Hopper.
4. Insert a Cotter Pin (27) through each end of the axle and bend the Cotter Pin over to secure the Wheels in place.
Front
Support (9)
axle
Wheel (10)
Washer (26)
Cotter
Pin (27)
Figure B: Wheel (10) attachment
Page 6 For technical questions, please call 1-800-520-0882. ITEM 60599
Controls
Hopper
Handle
Throttle
SAFETYOPERATIONMAINTENANCE SETUP
Muffler
Fuel Cap
Choke
Fuel Valve
Starter Handle
Engine Switch
Chipper
Chute
Oil Drain
Plug
Page 7For technical questions, please call 1-800-520-0882.ITEM 60599
Operation
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
SAFETY OPERATION MAINTENANCESETUP
Pre-Start Checks
Inspect engine and equipment looking for damaged, loose, and missing parts before set up and starting. If any problems are found, do not use equipment until fixed properly.
Checking and Filling Engine Oil
NOTICE: Your Warranty is VOID if the engine’s crankcase is not properly filled with oil before each use. Before each use, check the oil level. Do not run the engine with low or no engine oil. Running the engine with no or low engine oil WILL permanently damage the engine.
1. Make sure the engine is stopped and is level.
2. Close the Fuel Valve.
3. Clean the top of the Dipstick and the area around it. Remove the Dipstick by threading it counterclockwise, and wipe it off with a clean, lint free rag.
Full level
4.
Reinsert the Dipstick without threading it in and remove it to check the oil level. The oil level should be up to the full level as shown above.
5. If the oil level is at or below the low mark add the appropriate type of oil until the oil level is at the proper level. SAE 10W‑30 oil is recommended for general use. (The SAE Viscosity Grades chart on page 13 in the Maintenance section shows other viscosities to use in different average temperatures.)
6. Thread the dipstick back in clockwise.
NOTICE: Do not run the engine with too little oil. The engine will be permanently damaged.
Full level
Checking and Filling Fuel
WARNING! TO PREVENT SERIOUS
INJURY FROM FIRE:
Fill the fuel tank in a well‑ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel.
Do not smoke.
1. Clean the Fuel Cap and the area around it.
2. Unscrew and remove the Fuel Cap.
3. If needed, fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline.
Note: Do not use gasoline containing more than 10% ethanol (E10). Do not use E85 ethanol.
Note: Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container. It can cause particles to enter the carburetor, affecting engine performance and/or causing damage.
4. Then replace the Fuel Cap.
5. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air.
Page 8 For technical questions, please call 1-800-520-0882. ITEM 60599
Loading...
+ 16 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use