Harbor Freight Tools 60536 Owner's Manual

Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
ITEM 60536
1500 Lb. Capacity
ATV/Motorcycle Lift
Visit our website at: http://www.harborfreight.com
Email our technical support at: tech@harborfreight.com
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-800-444-3353 as soon as possible.
Copyright© 2012 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.
Table of Contents
Safety ......................................................... 2
Specifications ............................................. 3
Setup .......................................................... 3
SAFETY OPERATION MAINTENANCESETUP
Operation .................................................... 8
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Maintenance ............................................... 9
Troubleshooting ......................................... 10
Parts Lists and Assembly Diagrams .......... 12
Warranty .................................................... 16
WARNING SYMBOLS AND DEFINITIONS
Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INFORMATION
Failure to heed these markings may result in personal injury and/or property damage:
1. Study, understand, and follow all instructions before operating this device.
2. Do not exceed 1500 lb. rated capacity.
3. Use only on hard, level surfaces.
4. Load saddles equally.
5. Lifting device only. Immediately after lifting, support the vehicle with appropriate means.
6. Do not adjust safety valve.
7. Wear ANSI-approved safety goggles and heavy-duty work gloves during use.
8. Keep clear of load while lifting and lowering.
9. Lower load slowly.
10. Do not use for aircraft purposes.
11. Lift vehicle only at manufacturer­recommended locations.
12. Inspect before every use; do not use if parts are loose or damaged.
13. Secure load with appropriate restraint device.
14. Immediately after lifting load, ensure lift mechanical load holding means is engaged.
15. Do not move or dolly the vehicle while on the Lift.
16. No alterations shall be made to this product.
17. Keep hands away from the Lift Arms (8, 44) when raising or lowering the Lift.
18. Stay alert. Watch what you are doing, and use common sense when operating a Lift. Do not use Lift while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating lifts may result in serious personal injury
19. Never allow anyone to ride Lift when it is being raised, lowered, or while holding an ATV or motorcycle.
20. Before use, read manufacturer’s instruction manual for the ATV or motorcycle being lifted.
21. Store idle Lift out of reach of children and other untrained persons. Lifts are dangerous in the hands of untrained users.
22. Lift service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
23. When servicing the Lift, use only identical replacement parts - refer to attached, product-specific parts lists and diagrams. Follow instructions in the “Maintenance and Servicing” section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury.
24. Maintain labels and nameplates on the Lift. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Page 2 For technical questions, please call 1-800-444-3353. Item 60536
25. The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors, which cannot be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS.
26. The brass components of this product contain lead, a chemical known to the State of California to cause cancer, birth defects (or other reproductive harm). (California Health & Safety code § 25249.5, et seq.)
Specifications
Maximum Capacity 1500 lb. (dead weight, evenly distributed)
Lift Range 5-1/2" to 17"
Dimensions 32-1/2" L x 16" W x 5-1/2" H
Setup – Before Use
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Note: For additional information regarding the parts listed in the following pages,
refer to Parts Lists and Assembly Diagrams on page 12.
Components
SAFETYOPERATIONMAINTENANCE SETUP
Handle
Foot Pedal
Release Pedal
Lock Bolt
Lifting Frame
Bottle
Jack
Stop Bar
Rod Clamp
Right Stop Bar
Figure A
Stop Bar
Connecting Rod
Left Stop Bar
Rear Lift Arm
Lift Saddle
with Rubber Pads
Front Lift Arm
Page 3For technical questions, please call 1-800-444-3353.Item 60536
Setup – Before Use (continued)
Lift Set Up
SAFETY OPERATION MAINTENANCESETUP
Mounting the Bottle Jack
1. Secure the Jack Assembly (30) to the Jack Mounting Plate portion of the Bottom Base (13) with two Bolts (23). See Figure B.
Bolt (23)
Bottle Jack (30)
Jack Mounting Plate
2. Lift the Lifting Frame (36) onto the Jack’s ram and place the Pin (25), on the upper end of the Jack’s arm, into the bracket on the Lifting Frame, securing it with the Bolt (35). See Figure C.
Lifting Frame (36)
Bottom Base (13)
Figure B
Pin (25)
Bolt (35)
Bottle Jack (30)
Figure C
Page 4 For technical questions, please call 1-800-444-3353. Item 60536
Installing the Stop Bar Connecting Rod
1. Insert the two ends of the Stop Bar Connecting Rod (40) into the sleeves on the Right and Left Stop Bars (41, 45).
2. Secure the Stop Bar Connecting Rod in place with two Nuts (43). See Figure D.
Left Stop Bar (45)
Stop Bar Connecting Rod (40)
SAFETYOPERATIONMAINTENANCE SETUP
Nut (43)
Installing the Foot Pedal
1. Insert the Foot Pedal (27) into its holder on the Bottle Jack (30).
2. Secure Foot Pedal in place using the Foot Pedal Bolt (28). See Figure E.
Foot Pedal (27)
Foot Pedal Bolt (28)
Right Stop Bar (41)
Figure D
Bottle Jack (30)
Figure E
Page 5For technical questions, please call 1-800-444-3353.Item 60536
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