Harbor Freight Tools 60338 Owner's Manual
Table of Contents
Safety ......................................................... 2
Setup .......................................................... 6
Specifications ............................................. 6
SAFETY OPERATION MAINTENANCESETUP
Operation .................................................... 8
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Maintenance .............................................. 11
Parts List and Diagram .............................. 16
Warranty .................................................... 18
WARNING SYMBOLS AND DEFINITIONS
Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INSTRUCTIONS
INSTRUCTIONS PERTAINING TO A RISK OF FIRE,
ELECTRIC SHOCK, OR INJURY TO PERSONS
WARNING – When using tools, basic precautions should always be followed, including the following:
Set up Precautions
1. Gasoline fuel and fumes are flammable,
and potentially explosive. Use proper fuel
storage and handling procedures. Do not store
fuel or other flammable materials nearby.
2. Have multiple ABC class fire
extinguishers nearby.
3. Operation of this equipment may create sparks
that can start fires around dry vegetation. A
spark arrestor may be required. The operator
should contact local fire agencies for laws or
regulations relating to fire prevention requirements.
4. Set up and use only on a flat, level,
well-ventilated surface.
5. All connections and conduits from the
Generator to the load must only be installed
by trained and licensed electricians, and
in compliance with all relevant local, state,
and federal electrical codes and standards,
and other regulations where applicable.
6. Connections for standby power to a building
electrical system must be made by a qualified
electrician. The connection must isolate the
generator power from utility power, and must comply
with all applicable laws and electrical codes.
7. Wear ANSI-approved safety goggles,
heavy-duty work gloves, and dust
mask/respirator during set up.
Page 2
For Generator technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Item 60338
Set up Precautions (cont.)
8. Use only lubricants and fuel
recommended in this manual.
9. Improper connections to a building electrical
system can allow electrical current from the
generator to backfeed into the utility lines. Such
backfeed may electrocute utility company workers
or others who contact the lines during a power
outage, and the generator may explode, burn, or
cause fires when utility power is restored. Consult
the utility company and a qualified electrician if
intending to use the generator for back up power.
Operating Precautions
1. CARBON MONOXIDE HAZARD
Using a generator indoors CAN KILL
YOU IN MINUTES.
Generator exhaust contains carbon
monoxide. This is a poison you cannot
see or smell.
10. Do not operate the Generator before grounding.
The Generator must be earth-grounded
in accordance with all relevant electrical
codes and standards before operation.
SAFETYOPERATIONMAINTENANCE SETUP
6. Keep all spectators at least six feet
from the Engine during operation.
7. Fire Hazard! Do not fill gas tank while engine
is running. Do not operate if gasoline has been
spilled. Clean spilled gasoline before starting engine.
Do not operate near pilot light or open flame.
8. Do not touch engine during use. Let engine
cool down before service or storage.
NEVER use inside a home or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and far away from windows,
doors, and vents.
2. Never use a generator indoors, including in
garages, basements, crawl spaces and sheds.
Opening doors and windows or using fans will NOT
prevent carbon monoxide build up in the home.
3. When using generators, keep them outdoors
and far away from open doors, windows,
and vents to avoid toxic levels of carbon
monoxide from building up indoors.
4. If you start to feel sick, dizzy, or weak while
using a generator, get to fresh air right away.
The carbon monoxide from generators can
quickly lead to full incapacitation and death.
9. Never store fuel or other flammable
materials near the engine.
10. If the plugged in product operates abnormally
or unusually slow, immediately stop using the
generator as a power source. Always read and
adhere to the instruction manual of the product
to be powered, to make sure that it can be safely
and efficiently powered by a portable generator.
11. Before connecting an appliance or power
cord to the generator: Make sure that it is in
good working order. Faulty appliances or power
cords can create a potential for electrical shock.
12. Do not exceed the maximum power rating of
the generator. Make sure that the total electrical
rating of the all of the tools or appliances plugged
into the generator at the same time does not exceed
that of the generator. Check that the startup surge
will not be beyond the limit of the Generator.
13. Avoid substantially overloading which will
trip the circuit breaker. Slightly overloading
the generator may not trip the circuit breaker,
but will lead to premature generator failure.
14. Do not attempt to connect or disconnect
load connections while standing in
water, or on wet or soggy ground.
5. Keep children away from the equipment,
especially while it is operating.
Item 60338
For Generator technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
15. Do not touch electrically energized parts of
the Generator and interconnecting cables
or conductors with any part of the body, or
with any non-insulated conductive object.
Page 3
Operating Precautions (cont.)
16. Connect the Generator only to a load or
electrical system (120 volt) that is compatible
with the electrical characteristics and
SAFETY OPERATION MAINTENANCESETUP
rated capacities of the Generator.
17. Insulate all connections and disconnected wires.
18. Guard against electric shock. Prevent
body contact with grounded surfaces such as
pipes, radiators, ranges, and refrigerators.
19. Only use a suitable means of transport and
lifting devices with sufficient weight bearing
capacity when transporting the generator.
20. Secure the Generator on transport vehicles to
prevent the tool from rolling, slipping, and tilting.
21. Industrial applications must
follow OSHA requirements.
22. Do not leave the Generator unattended when it is
running. Turn off the Generator (and remove safety
keys, if available) before leaving the work area.
23. The Generator engine can produce high
noise levels. Prolonged exposure to noise levels
above 85 dBA is hazardous to hearing. Always
wear ear protection when operating or working
around the gas engine while it is operating.
29. Stay alert, watch what you are doing
and use common sense when operating
this piece of equipment. Do not use this
piece of equipment while tired or under the
influence of drugs, alcohol or medication.
30. Dress properly. Do not wear loose clothing or
jewelry. Keep hair, clothing and gloves away
from moving parts. Loose clothes, jewelry or
long hair can be caught in moving parts.
31. Parts, especially exhaust system components,
get very hot during use. Stay clear of hot parts.
32. Do not cover the generator or its
engine during operation.
33. Keep the generator, its engine, and
surrounding area clean at all times.
34. Use the generator, accessories, etc., in
accordance with these instructions and in
the manner intended for the particular type of
equipment, taking into account the working
conditions and the work to be performed. Use
of the equipment for operations different from those
intended could result in a hazardous situation.
35. Do not operate the generator with known
leaks in the engine’s fuel system.
24. Wear ANSI-approved safety glasses
and hearing protection during use.
25. People with pacemakers should consult their
physician(s) before use. Electromagnetic
fields in close proximity to a heart pacemaker
could cause pacemaker interference or
pacemaker failure. Caution is necessary when
near the engine’s magneto or recoil starter.
26. Use only accessories that are recommended
by Harbor Freight Tools for your model.
Accessories that may be suitable for one
piece of equipment may become hazardous
when used on another piece of equipment.
27. Do not operate in explosive atmospheres,
such as in the presence of flammable
liquids, gases, or dust. Gasoline-powered
engines may ignite the dust or fumes.
28. Keep grounded conductive objects, such as
tools, away from exposed, live electrical parts
and connections to avoid sparking or arcing.
These events could ignite fumes or vapors.
36. This product contains or, when used,
produces a chemical known to the State of
California to cause cancer and birth defects
or other reproductive harm. (California
Health & Safety Code § 25249.5, et seq.)
37. When spills of fuel or oil occur, they must
be cleaned up immediately. Dispose of fluids
and cleaning materials as per any local, state, or
federal codes and regulations. Store oil rags in
a bottom-ventilated, covered, metal container.
38. Keep hands and feet away from moving parts. Do
not reach over or across generator while operating.
39. Before use, check for misalignment or binding
of moving parts, breakage of parts, and any
other condition that may affect the generator’s
operation. If damaged, have the generator
serviced before using. Many accidents are
caused by poorly maintained equipment.
40. Use the correct generator for the
application. Do not modify the generator or
its engine, and do not use the generator for
a purpose for which it is not intended.
Page 4
For Generator technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Item 60338
Service Precautions
1. Before service, maintenance, or cleaning:
a. Unplug all devices from the generator.
b. Turn the engine switch to its “OFF” position.
c. Allow the engine to completely cool.
d. Then, remove the spark plug
cap from the spark plug.
2. Keep all safety guards in place and in
proper working order. Safety guards include
muffler, air cleaner, mechanical guards,
and heat shields, among other guards.
3. Keep all electrical equipment clean and
dry. Replace any wiring where the insulation is
cracked, cut, abraded, or otherwise degraded.
Replace terminals that are worn, discolored, or
corroded. Keep terminals clean and tight.
4. Do not alter or adjust any part of the
equipment or its engine that is sealed by the
manufacturer or distributor. Only a qualified
service technician may adjust parts that may
increase or decrease governed engine speed.
5. Wear ANSI-approved safety goggles,
heavy-duty work gloves, and dust
mask/respirator during service.
7. Have the equipment serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the
equipment is maintained. Do not attempt any service
or maintenance procedures not explained in this
manual or any procedures that you are uncertain
about your ability to perform safely or correctly.
8. Store equipment out of the reach of children.
9. Follow scheduled engine and
equipment maintenance.
Refueling:
1. Do not smoke, or allow sparks, flames,
or other sources of ignition around the
equipment, especially when refuelling.
2. Do not refill the fuel tank while the
engine is running or hot.
3. TO PREVENT FUEL LEAKAGE AND FIRE
HAZARD, Do not overfill with fuel. Fill with
fuel according to the Fuel Level information
below the Specification chart for your model.
4. Do not fill fuel tank to the top. Leave a little
room for the fuel to expand as needed.
SAFETYOPERATIONMAINTENANCE SETUP
6. Maintain labels and nameplates on
the equipment. These carry important
information. If unreadable or missing, contact
Harbor Freight Tools for a replacement.
5. Refuel in a well-ventilated area only.
6. Wipe up any spilled fuel and allow excess
to evaporate before starting engine. To
prevent FIRE, do not start the engine
while the smell of fuel hangs in the air.
SAVE THESE
INSTRUCTIONS.
Item 60338
For Generator technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Page 5
Functional Description
Specifications
SAFETY OPERATION MAINTENANCESETUP
Rated Output
Generator
Engine
The emission control system for this Generator’s Engine is warranted for standards set by the U.S. Environmental
Protection Agency and by the California Air Resources Board (also known as CARB). For warranty information, refer
to the last pages of this manual.
Phase Single
Electrical Receptacle NEMA #5-20 120V
Displacement 63cc
Engine Type
Cooling System Forced air cooled
Fuel
Run Time @ 50% load 5 hr.
Operational Volume 82 dB
Type 50:1 gas/oil mix ratio
Capacity 1.1 gallon
120V~, 60Hz
800W (900W max)
Horizontal Single Cylinder 2 stroke
EPA phase III, and CARB compliant
Components and Controls
Fuel Cap
Ground Terminal
(on other side of unit)
AC Receptacle
Circuit Breaker
Button
Air Filter Cover
Fuel Valve
Starter Handle
Power Switch
Choke
Figure A
Page 6
For Generator technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Item 60338
Loading...