Harbor Freight Tools 60307 Owner's Manual

SPECIFICATIONS TABLE
Sizes Inner Diameter Outer Diameter Length
Receiving Cup
Installing Tube
Remover / Installer 3/4″ 1-7/16″ 1″
Receiving Tube
1-3/4″ 2-1/8″ 1/2″
1-13/16″ 2-1/4″ 7/16″
1-3/4″ 2″ 2-3/8″
1-3/4″ 2″ 3″
2″ 2-1/4″ 2″
2-1/4″ 2-1/2″ 1-1/2″
2-1/4″ 2-1/2″ 3/4″ 2-1/4″ 2-1/2″ 2-3/4″ 2-3/4″ 3″ 2-1/4″
2-7/16″ 2-3/4″ 2-1/4″
2-5/8″ 2-7/8″ 2-7/8″
2-3/16″ 2-7/16″ 3-3/16″
Applications
Most GM®, Ford®, and Dodge® 2 & 4 WD Pickups, Vans, and SUV’s through 1997
Material Forged, heat treated and machined carbon steel
Screw Plug Size 7/8″ O.D. x 3″ Long
Important Safety Information
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Keep children and bystanders away while using this product. Distractions can cause you to lose control.
3. Stay alert, watch what you are doing and use common sense when using this product. Do not use this product while you are tired or under
the inuence of drugs, alcohol or
medication. A moment of inattention while using this product may result in serious personal injury.
4. Use safety equipment. Always wear eye protection. Safety equipment
such as non‑skid safety shoes, hard hat, or heavy duty work gloves used for appropriate conditions will reduce personal injuries.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of this product in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
7. Do not force this product. Use the correct product for your application. The correct product will do the
Page 2 For technical questions, please call 1-800-444-3353. Item 60307
job better and safer at the rate for which it was designed.
8. Store this product out of the reach of children and do not allow people unfamiliar with the product or these instructions to operate the product. This product could be dangerous in the hands of untrained users.
9. Maintain this product. Check for misalignment or binding of parts, breakage of parts and any other condition that may affect the product’s operation. If damaged, have this product repaired before use. Many accidents are caused by poorly maintained equipment.
10. Use this product in accordance with these instructions and in the manner intended for this particular type of product, taking into account the working conditions and the work to be performed. Use of this product for operations different from those intended could result in a hazardous situation.
11. Maintain labels and nameplates on the Adapter Set. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
12. Wear ANSI‑approved safety goggles and heavy duty work gloves when using this product.
13. Prior to servicing a vehicle, turn off the vehicle’s engine and refer to the vehicle manufacturer’s service and repair manual for instructions
on how to safely secure the vehicle in place with jacks, stands, etc.
14. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product.
Attaching Plug Bolt to C-Frame
1. NOTE: This set is recommended for use with Item 4065 4-Wheel Drive Ball Joint Service Kit, which is also available from Harbor Freight Tools.
2. The illustration in Figure A below depicts a disassembled C‑Frame, a tool that is part of Item 4065 Service Kit.
3. To operate Master Ball Joint Adapter Set, attach the Plug Bolt (part 14) to the C‑Frame from Item 4065.
Forcing
Screw
(not included)
C‑Frame
(Part of Item
4065)
Plug Bolt (14)
Steel Ball / O-Ring
(not included)
Figure A
Page 3For technical questions, please call 1-800-444-3353.Item 60307
4. To do so, unscrew and remove the Forcing Screw, Steel Ball,
and O-Ring from the C-Frame.
5. Make sure Steel Ball and O-Ring remain inside the Forcing Screw. Then insert Plug Bolt into Forcing Screw.
6. Screw threaded end of Forcing Screw, with its Steel Ball, O-Ring, and attached Plug Bolt back into threaded end of C‑Frame toward unthreaded hole of C‑Frame.
Removing a Ball Joint
1. NOTE: The following instructions apply to most GM®, Ford®, and Dodge® 2 and 4 wheel drive pickups, vans, and SUV’s through 1997 (see charts on pages 6 through 9). The instructions are intended to illustrate the process in general terms, and NOT to be
specic to any one make/model vehicle. A combination of Receiving Tubes (parts 1-6 and 10-11), Receiving
Cups (parts 7 and 12), and Installing Tubes (parts 8‑9), will be necessary for different vehicles.
2. Remove all attaching
hardware from ball joint.
3. Mount Remover/Installer (13) on
Forcing Screw assembly so that
larger diameter portion of Remover/
Installer faces threaded hole of C‑Frame, and smaller diameter portion faces unthreaded side of ball joint. See Figure B below.)
4. Mount proper size Receiver Tube
over threaded side of ball joint.
5. Align mounted Remover/Installer,
ball joint, and Receiver Tube to
allow removal of ball joint.
6. Using a wrench, turn Forcing Screw assembly clockwise to remove ball joint.
Receiver Tube
(1‑6, 10‑11)
Remover /
Installer (13)
Plug Bolt (14)
C‑Frame
(Part of Item
Forcing
Screw
(not included)
Page 4 For technical questions, please call 1-800-444-3353. Item 60307
4065)
Figure B
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