Harbor Freight Tools 47906 User Manual

Page 1
SHALLOW WELL PUMP
1 HP - Stainless Steel
47906
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2002 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 08i, 08k; 09f, 09k
Page 2
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating, inspec­tion, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert sym-
bol. It is used to alert you to potential personal injury hazards. Obey all safety mes­sages that follow this symbol to avoid possible injury or death.
CAUTION, without the
safety alert symbol, is used to address practices not related to personal injury.
SAFETY WARNINGS AND
PRECAUTIONS
WARNING Read all safety warnings
and instructions. Failure to follow the
warnings and instructions may result
in electric shock, re and/or serious
injury.
Save all warnings and instructions for future reference.
Read all instructions before use!
Keep work area clean1. . Cluttered areas
invite injuries.
Observe work area conditions2. . Do not expose this pump to rain or submerge in water. Keep work area well lighted. Do not use electrically powered pumps
in the presence of ammable gases or
liquids.
DANGER indicates a
hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a
hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with
the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices not related to personal injury.
Keep children away3. . Children must
never be allowed in the work area. Do not let them handle Pump.
Use the right pump for the job4. . Do not attempt to force a small Pump to do the work of a larger industrial Pump. There are certain applications for which this Pump was designed. It will do the job better and more safely at the rate for which it was intended. Do not modify this Pump and do not use this Pump for a purpose for which it was not intended.
Dress properly5. . Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically non-conductive clothes and non-skid footwear are recommended when work­ing. Wear restrictive hair covering to contain long hair.
Page 2For technical questions, please call 1-800-444-3353.SKU 47906
Page 3
Use eye and ear protection6. . Wear ANSI-approved impact safety goggles and ear protection.
Do not overreach7. . Keep proper footing and balance at all times. Do not reach over or across running machines.
Maintain Pump with care8. . Keep Pump clean for better and safer performance. Inspect pump cords periodically; If dam-
aged, have them repaired by a qualied
technician.
RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
0 – 6 18 16 16 14
6.1 – 10 18 16 14 12
10.1 – 12 16 16 14 12
12.1 – 16 14 12 Do not use.
EXTENSION CORD
LENGTH
25’ 50’ 100’ 150’
TABLE A
Disconnect power9. . Unplug Pump when
not in use.
Stay alert10. . Watch what you are doing, use common sense. Do not install Pump when you are tired.
Check for damaged parts11. . Before us- ing Pump, any part that appears dam­aged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment and binding of moving parts; any broken parts or mounting x­tures; and any other condition that may affect proper operation. Any part that is damaged should be properly repaired or
replaced by a qualied technician.
Replacement parts and accessories12. . When servicing, use only identical re­placement parts. Use of any other parts will void the warranty.
Do not install Pump if under the inu-13. ence of alcohol or drugs. Read warn-
ing labels on prescriptions to determine
if your judgment or reexes are impaired
while taking drugs. If there is any doubt, do not install the Pump.
USE PROPER EXTENSION CORD. 14. Make sure your extension cord is in good condition. When using an exten­sion cord, be sure to use one heavy enough to carry the current your prod­uct will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table A shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Maintenance15. . For your safety, mainte- nance should be performed regularly by
a qualied technician.
Pump clean water only.16. Do not use the pump for any other application.
People with pacemakers should consult 17. their physician(s) before use. Electro-
magnetic elds in close proximity to
heart pacemaker could cause pacemak­er interference or pacemaker failure.
The brass components of this product 18. contain lead, a chemical known to the State of California to cause birth defects (or other reproductive harm). (California Health & Safety code § 25249.5, et seq.)
Do not operate this pump if the power 19. cord or electrical components are damaged or the seals are compro­mised. Do not plug in the power cord
Page 3For technical questions, please call 1-800-444-3353.SKU 47906
Page 4
when wet or standing on damp or wet ground. Exercise caution when work­ing with electrical equipment in the presence of water to maintain your personal insulation to avoid shock. Use GFCI (Ground Fault Circuit Inter­rupter) outlets when using this pump.
WARNING: The brass components 20. of this product contain lead, a chemi­cal known to the State of California to cause birth defects (or other reproductive harm). (California Health & Safety code §
25249.5, et seq.)
WARNING: Handling the cord on this 21. product will expose you to lead, a chemi­cal known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code §
25249.5, et seq.)
SPECIFICATIONS
Power Requirements 120 V~, 60 Hz, 1 HP Motor Speed 3400 RPM Discharge/Intake 1” NPT Max. Flow 900 GPH Max. Suction Lift 26’ Max. Total Head 164’ Tank Size 5 Gallons Pump Body Material Stainless Steel Cut-in Pressure 20 PSI Cut-out Pressure 50 PSI
Note: Performance of this pump (if powered
by line voltage) may vary depending on variations in local line voltage. Extension cord usage may also affect pump perfor­mance.
The warnings, cautions, and instruc-22. tions discussed in this instruction manual cannot cover all possible con­ditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
UNPACKING
When unpacking, make sure the item is intact and undamaged. If any parts are miss­ing or broken, please call Harbor Freight Tools at 1-800-444-3353 as soon as possible.
REV 07g; 08k; 09c
Page 4For technical questions, please call 1-800-444-3353.SKU 47906
Page 5
Air Valve
(hidden)
INSTALLATION
Discharge
Priming
Inlet
Intake
Pressure
Meter
The water to be pumped must be clean 1. and must be free of sand and grit, which would damage the pump and void the warranty.
Outlet Water
Level
To
Household
Check
Valve
Length of off-set line
(Add when calculating total suction
lift due to friction.)
SLOPE SLIGHTLY DOWNWARD TO WELL
Well Seal
Water
System
Shallow
Well Pump
Head
Fig. 1
WARNING! TO PREVENT SERIOUS INJURY
FROM ELECTRIC SHOCK:
Install indoors or in weather-proof well
house only. This Pump is non-submers-
ible.
Do not plug in the power cord when wet
or standing on damp or wet ground. Do
not plug in the power cord until instructed
to do so.
Note: ONLY pump clean water.
Note: Additional components (such as valves
and pipes) may be required for installa-
tion, but not included.
Note: Installation requires skilled workman-
ship and compliance with local building
codes. If you are not condent in your
ability to properly and safely install
this pump, have a qualied technician
perform the installation.
Standing Water Level
(With Well Pump Off)
Pumping Water Level (with Well Pump Operating)
Foot
Valve
Vertical Well Lift
Fig. 2
2. The illustration above shows an example of a proper shallow well pump installation. The total suction lift (vertical well lift + length of off-set line) must not exceed the Maximum Suction Lift listed on the Specications chart.
Note: This pump is intended for shallow well
application only and is not intended to be used as a booster pump.
Note: For optimal performance, install the
pump as close to the well head as pos­sible.
Install a Foot Valve at the bottom of the 3. suction pipe. The Foot Valve must be under the Pumping Water Level, the level that the water falls to when the pump operates.
REV 05l, 07g, 09d, 09e
Install a sterile Well Seal at the top of 4. the suction pipe to keep the well clean. Protect from rust inside a frost-proof enclosure.
Page 5For technical questions, please call 1-800-444-3353.SKU 47906
Page 6
Intake and discharge pipes must be at 5. least 1” in diameter.
Lay an off-set line from the well to the 6. structure the pump will be installed in. The off-set line should slope slightly towards the well (see Fig. 2). Systems with longer off-set lines should use larger
diameter pipe to improve efciency.
Install the pump on a rigid, level, dry 7. platform. This platform must provide a solid, level surface that is capable of supporting the weight of the pump and
attached piping lled with water. Do
not allow water to contact the pump’s housing.
Caution: DO NOT INSERT ttings into the
Intake Hole farther than 1/2”; this can DAMAGE the Pump, diminish Pump
functions, and/or STOP water ow.
Keep the Head, the height that the 8. pump discharge must push water before discharge, to a minimum. The Vertical Well Lift, Off-set Line Length, and Head added together must be less than Max.
Total Head to have ow at output. Effective ow decreases to 0 GPH as
Total Head reaches its maximum.
For your protection, the power outlet 9. used should have a Ground Fault Circuit Interrupter (GFCI). Have it installed by
a qualied electrician. Keep power line
away from water.
The inlet and discharge lines should not 10. be wedged or stressed in a way that puts strain on the pump. Do not support the pump with the inlet and discharge lines.
REV 09d
Page 6For technical questions, please call 1-800-444-3353.SKU 47906
Page 7
OPERATION
Compression Tank has a rubber bladder 1. inside. This bladder must be pumped up to 26-29 PSI of air at all times. Use a
bicycle pump (not included) to inate the
bladder. On the end of the Compression Tank opposite the side with the Pressure Meter, is an air valve located under a cover. Remove the cover over the air valve and periodically monitor this air valve with an air pressure gauge to insure that the rubber bladder maintains the required air pressure.
Make sure the intake pipe is fully 2. submerged before continuing.
Before starting the pump for the rst 3.
time, prime it by pouring clean water into the Priming Inlet.
This is a self-starting pump that uses a 4. pressure switch. Once the power cord is connected and the unit is switched on, the pump can start at any time. Do not
handle or perform maintenance on the pump if the power cord is plugged in.
To begin pumping, plug in the power 5. cord and turn the switch on. When the line is pressurized, the pump will go to standby mode until the pressure falls below its starting pressure.
Page 7For technical questions, please call 1-800-444-3353.SKU 47906
Page 8
MAINTENANCE
Drain water from pump before storage 3. by disconnecting the water lines and
WARNING! Disconnect pump from power
source before maintenance.
Clean the inlet screen on the intake port 1. regularly to remove accumulated debris.
turning the Pump upside down. If storing the pump for a long time, store it in a dry location, and apply a light layer of oil to the metal parts prior to storage, to inhibit rust. Do not expose to freezing tem-
Wipe the pump clean with a soft, damp 2.
peratures.
cloth with soapy water. Do not use sol­vents. Do not get the electrical compo­nents wet.
After storage, check the Impeller to make 4. sure it turns easily and is not oxidized.
Note: Turn off the Switch and unplug the
pump when performing maintenance.
Troubleshooting
Problem Cause Solution
The pump won’t start No power.1.
The pump operates but it won’t discharge water
Only a low volume of
water ows
Motor overheats often Extension cord too long or wire size too 1.
Pump/motor cycles rapidly Tank bladder will not hold pressure
Water pumps intermittently
Cut-in and cut-out pressure may be set too closely.
Water level is being drawn below foot valve. Lower foot valve.
Pressure switch disconnected.2.
Thermal Protection cut out.3.
Blocked impeller.4. Pump not primed.1.
Lift height exceeded.2.
Inlet tube not submerged.3.
Air in suction pipe.4.
Inlet screen clogged.5. Inlet pipe is too small.1.
Liquid is too dirty.2.
Lifting height exceeded.3.
Tank’s rubber bladder under-inated.4.
Piping corroded, causing friction.5.
small.
Pump cycling too often.2.
Air inlet valve is leaking. 1.
Bladder is broken.2.
Check connections, and breaker/fuse.1.
Check gauge.2.
Allow pump to cool.3.
Free the impeller.4. Prime pump.1.
Reduce lift height.2.
Submerge the inlet.3.
Check pipe and seals.4.
Clean screen.5. Increase pipe diameter.1.
Clean screen frequently.2.
Reduce lifting height.3.
Inate to 26-29 PSI.4.
Replace piping, with plastic where 5. possible. Eliminate use of extension cord or use 1. shorter/heavier gauge cord.
Cut-in and cut-out pressure may be set 2. too closely; Have the pressure switch
adjusted by a qualied technician.
Have the pressure switch adjusted by a
qualied technician.
Check air tank for leaks using soapy 1. water and replace bladder if needed.
Replace bladder.2.
Follow all safety precautions whenever diagnosing or servicing the pump.
Disconnect power supply before service. Do not disassemble the pump or motor as this will damage the water seals.
All repairs should be performed by a qualied technician.
REV 06c; 07g; 07l; 08l; 09d
Page 8For technical questions, please call 1-800-444-3353.SKU 47906
Page 9
Problem Cause Solution
Pump will not hold prime
Water is full of bubbles at outlet
Motor runs, but water is not pumping
Pump does not shut­off
Foot/check valve not installed in suction 1. line.
Foot/check valve leaks water back to well.2. Pumping bubbles temporarily as air is 1. purged after initial setup.
Leak in suction side of pump system.2.
Well is gaseous.3.
Water level below suction inlet of foot 4. valve.
Improper priming. 1.
Air leakage. 2.
Vertical lift too high. 3.
Water level below suction inlet of foot 4. valve.
Frozen pipes. 5.
Foot valve in dirt or sand.6.
Foot/check valve clogged.7.
Pressure switch is set too low.8.
Pressure switch contacts welded together. 1.
Faucet is open or leaking.2.
Toilet leaking.3.
Impeller is clogged.4.
Tank bladder pressure is too low.5.
Pipeline leakage.6.
Foot/check valve leaks water back to well.7.
Install foot and check valve in suction 1. line.
Replace foot/check valve.2. Temporary self-remedying issue. 1.
Check for and x leaks.2.
Install a sleeve in the well.3.
Lower suction line into water and re-4. prime. If water is deeper than 26 ft, then a deep well pump may be needed. Prime the pump by pouring clean water 1. into the Priming Inlet.
Check all pipes and joints in the suction 2. line for air leakage using soapy water.
Reduce vertical lift to within 3.
specications. See Installation
instructions.
Lower suction line into water and re-4. prime. If water is deeper than 26 ft, then a deep well pump may be needed.
Thaw the pipes. Bury pipes below 5. freeze line/insulate pipes.
Raise foot valve to clean water level.6.
Clean or replace foot/check valve.7.
Have the pressure switch adjusted by 8.
qualied technician (20-50 psi).
Have the pressure switch replaced by a 1.
qualied technician.
Close or repair faucet.2.
Repair leaky toilet.3.
Clean impeller.4.
Inate to 26-29 psi.5.
Repair pipeline.6.
Replace foot/check valve.7.
Follow all safety precautions whenever diagnosing or servicing the pump.
Disconnect power supply before service. Do not disassemble the pump or motor as this will damage the water seals.
All repairs should be performed by a qualied technician.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Page 9For technical questions, please call 1-800-444-3353.SKU 47906
Page 10
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts.
PARTS LIST
Part Description Qty.
1 Screw M8x12 4 2 Motor Housing 1 3 Fan Blade 1 4 Rear Cover 1 5 Spring Washer 1 6 Motor Bolt M5x125 4 7 Stator 1 8 Bearing 1
9 Rotor 1 10 Bearing 1 11 Rubber Sheath 1 12 Screw 4.2x15 2 13 Cable Block 1 14 Cable Sleeve 1 17 Waterproof Cover 1 19 Sealing 1 20 Capacitor Cover 1 21 Capacitor 1 22 Side Cover 1 24 Waterproof Switch 1 25 Screw 3.5 x 20 3 26 Hex Nut M8x20 4 27 Front Cover 1
Part Description Qty.
28 Rubber Ring 1 29 O-ring 1 30 Flange 1 31 Immobile Ring 1 33 Impeller 1 34 Flow Guide Plate 1 35 O-ring 1 36 Flow Guide Assy. 1 37 O-ring 1 38 Pump Shell 1 42 Screw M8x20 4 43 O-ring 1 45 Small Valve Cover 1
52 Retaining Ring 1 53^ PTFE Thread Seal Tape Roll 1 54^ Foot Valve 1 55^ Check Valve 1
^ Parts marked with a caret (^) are not shown on the diagram.
Page 10For technical questions, please call 1-800-444-3353.SKU 47906
Page 11
ASSEMBLY DRAWING
REV 08f, 09c
Page 11For technical questions, please call 1-800-444-3353.SKU 47906
Page 12
PARTS LIST AND ASSEMBLY DRAWING A
Note: When ordering a part from this drawing, you must include the sufx “A” with the number.
Part Description Qty
1A Compression Tank 1 2A Pump Assembly 1 3A Hex Bolt 2 4A Hex Nut 2 5A Pressure Meter 1 6A Cable 1 7A Switch 1 8A Cord 1
9A Tube 1 10A Latex Seal 1 51A Rubber Bladder (not shown) 1
5B Bushing 1 10B Latex Seal 1
REV 05h, 08f, 09c
Page 12For technical questions, please call 1-800-444-3353.SKU 47906
Page 13
LIMITED 1 YEAR / 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high qual­ity and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor, the belts (if so equipped), and the blades (if so equipped) are free of defects in materials and workmanship. Harbor Freight Tools also warrants to the original purchaser, for a period of one year from date of purchase, that all other parts and components of the product are free from defects in materials and workmanship (90 days if used by a professional contractor or if used as rental equipment). This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, re­pairs or alterations outside our facilities, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limita­tion of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MER­CHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with trans­portation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection veries the defect, we will either repair or re­place the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our ex­pense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights which
vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
REV 07g
Page 13For technical questions, please call 1-800-444-3353.SKU 47906
Loading...