Harbor Freight Tools 47712 Product manual

Table of Contents
Safety ......................................................... 3
Specifications ............................................. 4
Foundation.................................................. 4
SAFETY FRAME MAINTENANCEFOUNDATION
Frame ......................................................... 8
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Maintenance .............................................. 13
Warranty .................................................... 14
Parts Lists .................................................. 14
WARNING SYMBOLS AND DEFINITIONS
Obey all safety messages that follow this symbol to avoid possible injury or death.
will result in death or serious injury.
could result in death or serious injury.
could result in minor or moderate injury.
Addresses practices not related to personal injury.
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IMPORTANT SAFETY INFORMATION
The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors, which cannot be built into this product, but must be supplied by the operator.
Assembly / Installation Precautions
1. Assemble only according to these instructions. Improper assembly can create hazards.
6. Do not assemble when tired or when under the influence of alcohol, drugs or medication.
SAFETYFRAMEMAINTENANCE FOUNDATION
2. Wear ANSI-approved safety goggles and heavy-duty work gloves during assembly.
3. This unit contains pieces with sharp edges. The machined edges of the aluminum parts and the ends of the panel clips may be sharp. Handle all parts carefully.
4. Keep assembly area clean and well lit.
5. Keep bystanders out of the area during assembly.
Use / Service Precautions
1. This product is not a toy. Do not allow children to play in or climb on this product.
Although this greenhouse does include some caps, there are still some exposed sharp edges. In addition, protective covers may fall off in time. Children must be supervised if allowed near the greenhouse.
2. SNOW/DEBRIS ACCUMULATION HAZARD. The heavy weight of accumulated snow or other debris can cause parts of this greenhouse to buckle suddenly. Do not allow debris to accumulate on top of the greenhouse. If snowfall is expected, place additional supports (not provided) underneath the Crown (35). NEVER enter a greenhouse
with accumulated debris on top.
7. Product capabilities apply to properly and completely assembled product only.
8. Locate the Greenhouse on a flat, level, surface. A concrete foundation is recommended for a high-quality installation.
9. WARNING: The brass bushings inside the Rollers of this product contain lead, a chemical known to the State of California to cause birth defects (or other reproductive harm). (California Health & Safety Code § 25249.5, et seq.)
3. Use as intended only.
4. Inspect periodically; replace damaged parts immediately and do not enter greenhouse if parts are loose or damaged.
5. For your safety, service and maintenance should be performed regularly by a qualified technician.
SAVE THESE INSTRUCTIONS.
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Specifications
Overall Dimensions 98-1/2″ L x 75-7/8″ W x 77″ H
SAFETY FRAME MAINTENANCEFOUNDATION
Window Dimensions 23″ L x 20″ W
Door Dimensions 64″ H x 24″ W x 1-1/4″ Thick
Materials
Aluminum Thickness 0.038″
Polycarbonate Sheet Thickness 0.165″
Aluminum Frame Transparent Polycarbonate Sheets
Foundation Installation
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product.
IMPORTANT–READ THE FOLLOWING CAREFULLY BEFORE PROCEEDING
• Prior to assembly, a proper foundation must be laid. The greenhouse must be properly supported to help prevent property damage and injury in the event of strong winds or inclement weather. Wind and ground conditions may vary from site to site, and may affect the practicality and effectiveness of anchoring methods substantially. If you have any doubt regarding the stability of the foundation you are to use, consult a professional.
• It is always your responsibility to ensure that the greenhouse is properly anchored. Harbor Freight Tools cannot be held responsible for personal injury, damage to the greenhouse, or other property damage that occurs as a result of improperly anchoring the greenhouse.
• Be certain to check with local authorities to obtain all required building permits and to familiarize yourself with any building codes that may apply.
• Decide on a location for the greenhouse. The location should optimally be a level, well-lit area that is sheltered from the wind. The door of the greenhouse should not open towards the prevailing wind, if possible.
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Concrete Anchor Foundation
75
Concrete Anchor
Locations
981/2
4
1. This foundation will be assembled out of
4 x 4 treated lumber, hardware, and prefabricated concrete anchors (none provided).
2. Assemble the 4 x 4 pieces in the
dimensions shown in the diagram below. The wood will need to be trimmed to fit. Make certain that the assembly is square and level. The diagonal dimensions, from outside corner to outside corner, should be 1233/4″ each.
3. Securely assemble the frame together
using proper hardware.
4. Dig a hole for each of the concrete anchors in the positions shown. The hole should be slightly oversized and should be deep enough so that the frame will rest almost on the ground when installed.
5. Carefully place the anchors in the holes, and place the frame on the anchors. Use a level on the frame to make sure that the anchors are sunk to the proper depth. If any anchors need to be raised, partially fill the hole under the anchor with sand or gravel.
6. Once the frame is level, secure it to the anchors. Fill up the holes the rest of the way with the earth you removed previously.
7. Optional: For convenience you may fill the frame at this point with a proper fill material, such as gravel (not included).
8. There are four Floor Plates to position on the foundation; the Front Floor Plate (17), the Rear Floor Plate (16), and two Side Floor Plates (34).
(See Figure G on page 8.)
SAFETYFRAMEMAINTENANCE FOUNDATION
Figure A: Wood Frame Dimensions
9. Match the length of each of the four Floor Plates (16, 17, 34) with the appropriate length of each edge of the base. Place the Front Floor Plate (17) on the side that the door will face.
NOTE: Position the four Floor Plates (16, 17, 34) with their outer edges overhanging the outer edges of the frame, as shown below. Do not secure
the Floor Plates to the Frame at this time.
Figure B: Concrete Anchor Foundation - Cross Section
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Treated Wood Base Foundation
75
981/2
12
L-Brackets
Top & Bottom
4 x 6
2 x 12
Front Floor
Plate (17)
ground
outside
green- house
Gravel
(inside greenhouse)
4 x 6
2 x 12
Rear/Side
Floor Plates (16,34)
ground
outside
green- house
Gravel
(inside greenhouse)
1. The wood base will be assembled out of 4 x 6 and 2 x 12 treated lumber, hardware (including galvanized lag bolts/deck screws), and
SAFETY FRAME MAINTENANCEFOUNDATION
fill material, such as gravel (none provided).
2. Assemble the 2 x 12 pieces in the dimensions shown in the diagram below. The wood will need to be trimmed to fit. Make certain that the assembly is square and level. The diagonal dimensions, from outside corner to outside corner, should be 1233/4″ each. Also use a level to ensure that the base is even. If needed, fill under sections of the base to make sure it is level.
3. Assemble the 4 x 6 pieces on top of the base you just assembled, as shown in the cross section below. Fill the base with the fill material up to the top of the 4 x 6's.
4. There are four Floor Plates to position on the foundation; the Front Floor Plate (17), the Rear Floor Plate (16), and two Side Floor Plates (34).
(See Figure G on page 8.)
5. Match the length of each of the four Floor Plates (16, 17, 34) with the appropriate length of each edge of the base. Place the Front Floor Plate (17) on the side that the door will face.
NOTE: Position the four Floor Plates (16, 17, 34) with their outer edges overhanging the outer edges of the base, as shown below. Do not secure
the Floor Plates to the Base at this time.
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Figure C: Wood Base Dimensions
Figure D: Wood Base Cross Section
Concrete Slab Foundation
Wood Sill
Concrete Foundation
outside
greenhouse
inside
greenhouse
Two 11/2 Long
Wood Screws
in each
Front Floor
Plate (17)
Wood Sill
Concrete Foundation
outside
greenhouse
inside
greenhouse
Two 11/2 Long
Wood Screws
in each
Rear/Side Floor
Plate (16, 34)
Constructing a Wooden Sill
1. The greenhouse must be attached to a wood sill, and not directly to a concrete slab. Use four4″wideby2″thick wooden boards (not provided) to construct a sill.
2. Cut the four boards to the proper dimensions shown.
3. Place the four boards to form a rectangle on a level floor surface.
4. Exact dimensions may vary slightly. Lay the base components out together, square them, then take actual measurements. Both diagonal measurements, from outer corner to outer corner, should be 1233/4″ each.
5. Secure the boards together at the corners using wood screws (not provided).
Attaching the Sill to the Concrete Slab
1. A concrete slab foundation upon which the Greenhouse will be positioned will help to ensure stability. The slab can be slightly oversize.
2. Drill two 1/4″ holes through each of the four boards.
3. Next, use the two predrilled holes in each board as a template to mark the points where eight anchor holes will be drilled in the concrete floor. Then, temporarily remove the sill.
SAFETYFRAMEMAINTENANCE FOUNDATION
Figure E: Wood Sill Dimensions
5. Move the four boards back to the concrete floor surface, and align all eight predrilled holes in the four boards with the eight previously drilled anchor holes. If necessary, level the boards by inserting stainless steel shims (sold separately) between the boards and the concrete floor. Do not exceed 1/2″ shim thickness.
6. Secure the four boards to the concrete floor,
using eight 1/4″ diameter anchor bolts of appropriate
length, eight washers, and eight nuts (not provided).
4. Where previously marked on the concrete floor, drill all eight 1/4″ diameter,
minimum 4″ deep, anchor holes.
Blow the concrete dust out from the drilled holes.
Positioning the Floor Plates on the Sill
1. There are four Floor Plates to attach to the sill; the Front Floor Plate (17), the Rear Floor Plate (16), and two Side Floor Plates (34).(See Figure G on page 8.)
2. Match the length of each of the four Floor Plates (16, 17, 34) with the appropriate length of each of the four foundation boards. Place the Front Floor Plate (17) on the side that the door will face.
NOTE: Position the four Floor Plates (16, 17, 34) with their outer edges overhanging the outer edges of the sill, as shown below. Do not secure
the Floor Plates to the Sill at this time.
Figure F: Sill Cross Section
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Frame Assembly
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product.
SAFETY FRAME MAINTENANCEFOUNDATION
• Unlessnotedotherwise,attachallframepartsusingtheBolts(43)andNuts(52)provided.
Tighten nuts only about 1/4 turn past finger tight; be careful not to overtighten.
• Lay out all parts by number prior to assembly.
• Use an assistant or an appropriate support (not included) to keep the partially assembled parts upright
during assembly. Use two assistants to assemble the Crown pieces to the rest of the frame.
• Assemble on a clear, calm day. Wind will damage the Greenhouse and make assembly difficult.
Assembling the Frame Edges
Side
Ceiling
Plate (36)
1. There are four Corner Studs (1) to be attached to the four Floor Plates (16, 17, 34). Attach one Corner Stud (1) on the outside of each corner. Attach an End Cap (47) to the top outer corner of each Corner Stud (1).
(Rear)
(Left)
Figure G: Frame Edges
2. Once the four Corner Studs (1) are connected to the Floor Plates (16, 17, 34), drill three pilot holes 11/2″ through each Floor Plate and into the underlying wood sill or base. Make sure not to drill into any of the hardware used earlier. Then, secure the Floor Plates to the foundation, using three 11/2″ long wood screws (sold separately) for each Floor Plate.
(Right)
(Front)
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3. Attach a Side Ceiling Plate (36) flat against the inside of two Corner Studs (1). Make sure that the gutter on the Side Ceiling Plate is oriented correctly, see Figure G inset. At this point, the completed section of the frame will likely need support.
4. Attach the Rear Ceiling Plate (21) to the inside of the two Corner Studs (1) that are over the Rear Floor Plate (16). Point the Rear Ceiling Plate’s flange inward.
(See Figure G.)
5. Attach the Left and Right Rear Studs (8,9) to the outside of the Rear Floor Plate (16) and Rear Ceiling Plate (21). Orient them so that the ends slope upwards toward the middle of the greenhouse. (See Figure G.)
Note: The heads of the Bolts (43) fit into the slot on the back of the Stud, holding the Bolts in place during assembly.
6. Attach the remaining Side Ceiling Plate (36) along the other side, flat against the inside of the Corner Studs (1), with the gutter oriented properly.
8. Attach the Front Crown Beams (2,3) to the Crown (35) in the same fashion as the Rear Crown Beams.
9. Attach an End Cap (47) onto the outer end of each Crown Beam (2-5). Cover the gaps between the Crown Beams (between 2-3 & 4-5) with a Peak Cap (54) in each.
10. Attach a Corner Bracket (13) at the top of each Corner Stud (1) so that the bracket faces upwards, see diagram below. At the Studs that the Rear Ceiling Plate (21) is connected to, the Bolt (43) holding the Ceiling Plate on will need to be removed temporarily while the Bracket is installed between the Rear Ceiling Plate and the Corner Stud.
SAFETYFRAMEMAINTENANCE FOUNDATION
7. At the side of the Greenhouse: Attach the Rear Right and Rear Left Crown Beams (4,5) to the outside of the Crown (35) with the angled edges towards the top. See diagram below, viewed from under the Crown, facing back.
11. With two assistants, lift the Crown Assembly and place the Crown Beams (2-5) on top of the Corner Brackets (13).
12. Attach the remaining Side Ceiling Plate (36) flat against the inside of two Corner Studs (1). Once again, verify that the gutter on the Side Ceiling Plate is oriented correctly, see Figure C inset. At this point, the unit should be more stable.
13. Place the Gutter Caps (48) onto the ends of the Side Ceiling Plates (36) oriented with a gap in the bottom to allow water to drain out of the gutters.
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Assembling the Side and Roof Frames
36
36
35
34
34
10*
10
10*
10*
10
10*
11
11*
11*
11
11*
11*
15
15
22
22
22
22
SAFETY FRAME MAINTENANCEFOUNDATION
IMPORTANT: Assemble all parts marked with an asterisk (*) above with an extra Bolt (43) in the slot.
Figure H: Stud and Brace Locations
1. Attach three Side Vertical Studs (10) to a Side Floor Plate (34) and a Side Ceiling Plate (36). Make sure that they are assembled vertically, there are extra holes for the diagonals. Also, include extra Bolts in the Studs noted above with asterisks. Repeat this Step for the remaining Side Floor Plate and Side Ceiling Plate. (See Figure H.)
2. Attach two Side Diagonal Braces (22) to a Side Floor Plate (34) and a Side Ceiling Plate (36) with the flange facing inward. Use the extra Bolt (43), noted in the caption above, to secure the center portion of each Diagonal Brace (22). Repeat this Step for the remaining Side Floor Plate and Side Ceiling Plate. (See Figure H.)
3. Attach the six Roof Studs (11) between the Crown (35) and the two Side Ceiling Plates (36). Include extra Bolts in the four Studs noted with an asterisk above. (See Figure H.)
4. Slide the Window Support Beams (15) onto the four Roof Studs (11) that you included extra bolts in, with the predrilled holes on the underside and the flat side facing the Crown (35). Use the extra Bolts (43), to secure the Beam loosely in place. It will need adjustment when installing the window.
5. Using two Window Screws (45), attach each Window Stop (18) to the Window Support Beam (15) with its tab pointing towards the Crown (35). Both should be on the underside of their Window Support Beam, inside the greenhouse.
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