Harbor Freight Tools 47612 User Manual

15 GAUGE AIR ANGLE NAILER
47612
SET UP AND OPERATING INSTRUCTIONS
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
manual. Failure to follow warnings could result in DEATH or SERIOUS INJURY. SAVE THIS MANUAL.
Copyright© 2005 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Cover revised 09b
Specications
Air Inlet 1/4” NPT Recommended Air Pressure 70 – 120 PSI * Nail Size Capacity 1-1/4” to 2-1/2” Long Nails Nail Type 15 Gauge – 34° Magazine Capacity 100 Nails Safety Feature Full Sequential Contact Tip Overall Dimensions 15-1/4” x 10-3/4” x 3-5/8” Accessories Three Hex Wrenches, Air Tool Oil Fasteners Available At
Harbor Freight Tools
* The air pressure setting must not exceed job site regulations/restrictions. The air pressure setting must not exceed 90 PSI when being used with work pieces that have a thickness of less than 1-3/4”.
Note: Performance of the compressor (if powered by line voltage) may vary depending
on variations in local line voltage. Extension cord usage may also affect the tool performance.
SKU 90097 (15 GA Nails, 1-1/4”, 1000 PC) SKU 90104 (15 GA Nails, 1-1/2”, 1000 PC) SKU 90105 (15 GA Nails, 2”, 1000 PC)
Save This Manual
You will need this manual for the safety warnings and precautions, assembly, operat­ing, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference.
Safety Warnings and Precautions
WARNING: When using tool, basic safety precautions should always be followed to reduce the risk of personal injury and damage to equip­ment.
Read all instructions before using this tool! Keep work area clean. 1. Cluttered areas invite injuries. Observe work area conditions. 2. Do not use machines or power tools in damp or
wet locations. Do not expose to rain. Keep work area well lit. Do not use electri-
cally powered tools in the presence of ammable gases or liquids.
Keep children away. 3. Children must never be allowed in the work area. Do not let them handle machines, tools, extension cords, or air hoses.
Store idle equipment. 4. When not in use, tools must be stored in a dry location to inhibit rust. Always lock up tools and keep out of reach of children.
REV 05j, 06k, 09b
Page 2SKU 47612 For technical questions, please call 1-800-444-3353.
Use the right tool for the job. 5. Do not attempt to force a small tool or attachment
to do the work of a larger industrial tool. There are certain applications for which this tool was designed. It will do the job better and more safely at the rate for which it was intended. Do not modify this tool and do not use this tool for a pur­pose for which it was not intended.
Dress properly. 6. Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically non-conductive clothes and non-skid foot­wear are recommended when working. Wear restrictive hair covering to contain long hair.
Do not overreach. 7. Keep proper footing and balance at all times. Do not reach over or across running machines or air hoses.
8. Use eye and ear protection. Always wear ANSI approved impact
safety goggles and appropriate hearing protection. Wear a full face
shield if you are producing metal lings or wood chips. Wear an ANSI
approved dust mask or respirator when working around metal, wood, and chemical dusts and mists. Other people in the work area must also wear ANSI approved impact safety goggles.
Maintain tools with care. 9. Keep tools clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords and air hoses periodically and, if damaged, have them repaired by an authorized technician. The handle must be kept clean, dry, and free from oil and grease at all times. Do not operate a tool if any portion of the tool’s operating controls are inop­erable, disconnected, altered or not working properly.
Disconnect Air Hose and release any built-up air pressure. 10. Never service the Nailer, clear jams, or disassemble with the air hose attached. Always release any built-up air even after disconnecting hose. Disconnect the Nailer when not in use.
Remove adjusting keys and wrenches. 11. Check that keys and adjusting wrench- es are removed from the tool or machine work surface before attaching to an air source.
Avoid unintentional starting. 12. Be sure the trigger is in the Off position when not
in use and before plugging in. Do not carry any tool with your nger on the trigger,
whether it is attached to an air source or not. Do not point the tool towards your­self or anyone whether it contains fasteners or not.
Stay alert. 13. Watch what you are doing, use common sense. Do not operate any tool when you are tired.
Check for damaged parts. 14. Before using any tool, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment and binding of moving parts; any broken parts or mounting xtures; and any other condition that may affect proper opera-
Page 3SKU 47612 For technical questions, please call 1-800-444-3353.
tion. Any part that is damaged should be properly repaired or replaced by a quali-
ed technician. Do not use the tool if the trigger does not operate properly.
Guard against electric shock. 15. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures.
Replacement parts and accessories. 16. This product is to be repaired and ser-
viced only by a qualied technician. When this product is serviced, only identical
replacement parts should be used. Use of any other parts will void the warranty. Only use accessories intended for use with this tool. Approved accessories are available from Harbor Freight Tools.
Do not operate tool if under the inuence of alcohol or drugs. 17. Read warning
labels if taking prescription medicine to determine if your judgement or reexes are
impaired while taking drugs. If there is any doubt, do not operate the tool. Use proper size and type extension cord. 18. If an extension cord is required, it
must be of the proper size and type to supply the correct current to the compres-
sor without heating up. Otherwise, the extension cord could melt and catch re,
or cause electrical damage to the tool. Check your air compressor’s manual for the appropriate size cord. It is also possible that the use of an extension cord may cause your circuit breaker to trip or your panel fuse to break. If this happens,
either use the compressor without an extension cord or nd a larger amperage
circuit to use. Maintenance. 19. The maintenance outlined in the maintenance section should be
performed regularly. For your safety, this product should be serviced or repaired
regularly only by a qualied technician.
Compressed air only. 20. Never use combustible gas as a power source.
21. Do not load nails with the trigger or safety depressed.
Unintentional ring may occur. Do not load nails when the air hose is
connected to the tool. Always assume the tool contains fasteners. Disconnect air supply before loading the Nailer. 22. Before reloading (or making
any adjustments to) the Nailer, make sure the compressed air is disconnected. Fire fasteners into an appropriate work surface only. 23. Do not attempt to re
fasteners into surfaces too hard to penetrate. Do not drive fasteners on top of other fasteners, or at too steep an angle. Fasteners can ricochet causing personal injury. Never re the Nailer into the air, or point it toward yourself or another per­son. Always wear ANSI approved safety goggles during use, maintenance, and reloading.
Do not re fasteners too close to the edge of a workpiece. 24. They may split the
workpiece and y free, causing personal injury.
Page 4SKU 47612 For technical questions, please call 1-800-444-3353.
Take caution, as some woods contain preservatives such as copper chromi-25. um arsenate (CCA) which can be toxic. When stapling or nailing these materials
extra care should be taken to avoid inhalation and minimize skin contact.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, 26. and other construction activities contain chemicals known (to the State of California) to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are: * Lead from lead-based paints * Crystalline silica from bricks and cement and other masonry products * Arsenic and chromium from chemically treated lumber. (California Health & Safety Code § 25249.5, et seq.)
Stay within air pressure capacity. 27. Never operate the Nailer above 120 PSI. Hold tool away from head and body. 28. During operation the Nailer may kick back
causing injury. Transport Nailer safely. 29. Always disconnect air supply when moving the tool in
the workplace. Carry the tool by the handle to avoid contact with the trigger.
Avoid working alone. 30. If an accident happens, an assistant can bring help. Warning: The warnings, cautions, and instructions discussed in this instruc-31.
tion manual cannot cover all possible conditions and situations that may oc­cur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
Rev 06k
Page 5SKU 47612 For technical questions, please call 1-800-444-3353.
Unpacking
When unpacking, check to make sure all parts shown in the Parts List on page 11 are in­cluded. If any parts are missing or broken, please call Harbor Freight Tools at the number on the cover of this manual as soon as possible.
Operation
For best service, you should incorporate an oiler, regulator, and inline lter, as shown in the diagram below. Hoses, couplers, oilers, regulators, and lters are all available at Harbor
Freight Tools. Note: For smoother operation and to extend the life-span of the tool, put 3-5 drops of
pneumatic tool oil in the attached Air Inlet (57) before each use.
Testing the Full Sequential Safety Trip Mechanism
Warning: Even though the nailer should be empty during this procedure,
ALWAYS point the nailer at a piece of scrap wood when testing.
Make sure the tool is disconnected from the air supply.1. Completely empty the Magazine (69) of nails.2. The Nailer should not re if the nose is not depressed against the workpiece. 3. Make sure the Trigger (47) and nose move freely, without sticking - see the illustra-4.
tion on the following page. Connect the air supply to the tool at the Air Inlet (57). Set the regulator at the rec-5.
ommended 70 PSI to 120 PSI. Test the tool by depressing the nose against the workpiece without pulling the Trig-6.
ger (47). The Tool must not cycle (re). If it cycles (res), stop immediately and
have it repaired by a qualied service technician.
Hold the tool away or off of the workpiece. The nose of the tool should return to its 7. original position. Squeeze the Trigger (47). The tool should not cycle (re). If
REV 06k
Page 6SKU 47612 For technical questions, please call 1-800-444-3353.
the tool res, stop immediately and have it repaired by a qualied service techni­cian.
Depress the nose against the workpiece and squeeze the Trigger (47). 8. The tool
must cycle (re) only once. Release the Trigger and squeeze it again. The tool must not cycle (re). With the Trigger held, carefully lift the nailer and press it against the workpiece again. The tool must not cycle (re). If it fails to perform
in the manner explained in bold, have it repaired by a qualied service technician.
Loading Nails
ALWAYS WEAR ANSI APPROVED IMPACT SAFETY GOGGLES WHEN RELOADING OR DOING ANY OTHER MAINTENANCE ON THIS TOOL.
Other people in the work area must also wear ANSI approved impact safety goggles.
Warning! Make sure the Nailer is not attached to the air hose whenever loading the tool.
1. Insert the Nails into the opening in the End Plate (81) and into the Magazine (69), letting the heads of the Nails ride in the Magazine T-Slot until they are past the Nail Stop (78) (small pin inside Magazine). Bring the Pusher (71) to the rear of the Magazine, and release it to apply pressure on the Nails.
DEFLECTOR (6)
TRIGGER (47)
NAIL STOP (78)
LOCK HANDLE
(91)
NOSE CUSHION
(89)
MAGAZINE (69)
END PLATE (81)
PUSHER (71)
PUSHER RELEASE HOLE
Page 7SKU 47612 For technical questions, please call 1-800-444-3353.
Operating the Nailer
ALWAYS WEAR ANSI APPROVED IMPACT SAFETY GOGGLES WHEN RELOADING OR DOING ANY OTHER MAINTENANCE ON THIS TOOL.
Other people in the work area must also wear ANSI approved impact safety goggles.
Attach the Nailer to the air supply at the Air Inlet (57). Start your compressor and 1. check the pressure making sure it is set at the recommended 70-120 PSI.
Rotate the Deector (6) so that the exhaust air blast will be directed away from the 2. operator.
To re, place the Nose Cushion (89) of the Nailer on the workpiece. With the 3. Trigger (47), Nails can only be driven one way. First, depress the Nose Cushion
against the workpiece. Then, pull the Trigger. The Nailer should not re if the
Nose Cushion is not depressed. This feature is helpful when precise fastener placement is required. Also, it may reduce the possibility of injury to you or to oth­ers working with you.
Do not press the Nose Cushion (89) against the work surface with extra force. Al-4. low the tool to do the work. Always allow the tool to recoil off the work surface.
When nished using the Nailer, always disconnect the tool from its compressed 5. air supply. Empty the Magazine (69) completely of nails. Attempt to re the Nailer into a piece of scrap wood to ensure it is disconnected and is incapable of ring
any nails. Make sure to store the Nailer in its accessory Carrying Case and in a clean, dry, 6.
safe location out of reach of children.
REV 06k
Page 8SKU 47612 For technical questions, please call 1-800-444-3353.
Anytime any maintenance or repairs are done (including clearing jams), FIRST:
Disconnect the Nailer from the air hose.1. Empty the Magazine (69) completely.2.
Attempt to re the Nailer into a piece of scrap wood to ensure that it is discon-3. nected and is incapable of ring any nails.
Clearing Jams
ALWAYS WEAR ANSI APPROVED IMPACT SAFETY GOGGLES WHEN CLEARING JAMS OR DOING ANY OTHER MAINTENANCE ON THIS TOOL.
Other people in the work area must also wear ANSI approved impact safety goggles.
1. Occasionally a Nail may become jammed in the ring mechanism of the Nailer,
making the tool inoperable. To remove a jammed nail, disconnect the Nailer
from its compressed air supply. Attempt to re the Nailer into a piece of scrap wood to ensure it is disconnected and is incapable of ring any nails.
2. Have an assistant carefully pull and hold the Pusher (71) back. IF THE PUSHER (71) IS SUDDENLY ALLOWED TO COME FORWARD, FASTENERS OR DEBRIS MAY FLY OUT OF THE NAILER, POTENTIALLY CAUSING SERIOUS PERSONAL INJURY.
3. Open the Lock Handle Unit (91), and remove the Driver Guide Cover A (67). While keeping the Nailer from being pointed at any person or delicate object, have your assistant slowly slide the pusher forward in a controlled manner.
If the pusher cannot eject all the nails, including the jammed nail(s), then have
the assistant hold the pusher back while you use a pair of needle nose pliers (not included) to remove the jammed nail(s) (usually from the Driver Guide (59) area). Then, slowly bring the Pusher forward to empty the magazine, ensuring no jams remain.
4. Replace the Driver Guide Cover A, close the Lock Handle Unit, and reload the Magazine (69) with Nails. Then, reconnect the air supply hose to the tool.
5. Press the Nose Cushion (89) against a scrap piece of wood, and test re
the Nailer several times while checking for proper operation. If the Nailer is
properly ring, you may continue using the Nailer. If the tool fails to perform properly, immediately discontinue use and have it repaired by a qualied service
technician.
6. When nished working, disconnect the air supply. Remove the Nails. Then,
store the Nailer out of reach of children.
Page 9SKU 47612 For technical questions, please call 1-800-444-3353.
Anytime any maintenance or repairs are done (including clearing jams), FIRST:
Disconnect the Nailer from the air hose.1. Empty the Magazine (69) completely.2.
Attempt to re the Nailer into a piece of scrap wood to ensure that it is discon-3. nected and is incapable of ring any nails.
Inspection, Maintenance, and Cleaning
1. Inspect the Nailer frequently and lubricate periodically with Pneumatic tool oil, then wipe dry. Do not use detergent oil or additives as these lubricants will cause accelerated wear to the internal seals.
2. Inspect the air supply lter, if present, before each use and clean or replace as necessary. Dirt and water in the air supply lter are major causes of pneumatic tool wear. Use a lter/oiler for better performance and longer tool life. The lter must have adequate ow capacity for the specic application.
3. Clean the external parts of the Nailer with a clean cloth and mild detergent or
nonammable solvent. Then, dry.
4. Store the unit in a safe, clean, dry location out of reach of children and other un­authorized people.
5. All maintenance, service, or repairs not listed in this manual are only to be attempted by a qualied technician.
Please Read the Following Carefully
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Page 10SKU 47612 For technical questions, please call 1-800-444-3353.
PARTS LIST
Part Description
1 Nameplate 2 Warning Plate 3 Bolt 4 Washer 5 O-Ring 6 Deector 7 Rubber Pad 8 Mufer
9 Cap 10 Set Screw 11 Bolt 12 Lock Washer 13 Gasket Cap 14 Washer 15 Piston Stop 16 Spring 17 O-Ring 18 O-Ring 19 Hd. Valve Piston 20 Hd. Valve Seal 21 Cylinder Press Ring 22 O-Ring 23 Driver Pin 24 O-Ring 25 Cylinder 26 Cylinder Ring 27 Cylinder Spacer 28 O-Ring 29 Bumper 30 Gasket Nose Flange 31 Driver Guide Washer 32 Flange (Nose)
Part Description
33 Bolt 34 Grommet 35 Valve 36 O-Ring 37 O-Ring 38 O-Ring 39 Valve Plunger 40 O-Ring 41 Spring 42 Trigger Valve Stem 43 O-Ring 44 Cap Plunger 45 O-Ring 46 Secondary Trigger 47 Trigger 48 Rolled Pin 49 Rolled Pin 50 Roll Pin, Early Units 51 Retainer 52 Gun Body 53 Gasket End Cap 54 End Cap 55 Lock Washer 56 Bolt 57 Air Inlet 58 Protective Cover 59 Driver Guide 60 Driver Guide B 61 Lock Nut 62 Safety Guide 63 Safety Driver Guide 64 Adjusting Nut
Part Description
65 Safety 66 Safety Spring 67 Driver Guide Cover A 68 Spring 69 Magazine 70 Steel Channel 71 Pusher 72 Rolling Element 73 Spring 74 Bolt 75 Pin eje. ext. Handle 76 Rolled Pin 77 Lock Nut 78 Nail Stop 79 Mounting Bracket 80 Bolt 81 End Plate 82 Lock Washer 83 Bolt 84 Bolt 85 Lock Washer 86 Bolt 87 Bolt 88 Spring Pin 89 Nose Cushion 90 Spring 91 Lock Handle Unit 92 Rolled Pin 93 Safety Damper 94 Roll Pin, Early Units
NOTE: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.
Page 11SKU 47612 For technical questions, please call 1-800-444-3353.
ASSEMBLY DIAGRAM
and are not available individually as replacement parts.
NOTE: Some parts are listed and shown for illustration purposes only,
Page 12SKU 47612 For technical questions, please call 1-800-444-3353.
Loading...