Happy Industrial Corporation HCS2 Instruction Book

HCS2
Computerized Compact Single Head Embroidery Machine
INSTRUCTION BOOK
Original instructions
S2M701-8

INDEX

0-1
IMPORTANT SAFETY INSTRUCTIONS.. 1-1
SETTING UP THE MACHINE
Remove the machine from box............... 2-1
Accessories ............................................ 2-2
Assemble machine unit .......................... 2-3
Machine installation ................................ 2-4
Grounding instruction ............................. 2-6
Disposal of a battery............................... 2-6
MAIN PARTS ............................................ 3-1
MESSAGE ................................................ 3-4
TURNING THE MACHINE ON
How to turn on the machine.................... 3-5
Calendar and clock setting ..................... 3-7
THE CONTROL BOX................................ 3-8
1-2
How to select patterns from memory...... 5-A
Erasing patterns from memory ............... 5-B
NEEDLE BAR SELECTION ...................... 5-E
SEWING WITH TUBULAR FRAMES
Installing and removing the frame base.. 6-1
How to hoop ........................................... 6-2
Putting the hoop on the machine............ 6-3
Starting to embroider .............................. 6-4
CAP FRAME (OPTION)
Changing the needle plate...................... 7-1
Installing and removing the cap drive frame...
Normal cap frame ................................... 7-5
Wide cap frame ...................................... 7-8
Starting to embroider .............................. 7-B
ADJUSTING THE THREAD TENSIONS .. 8-1
7-2
DRIVE MODE ........................................... 3-9
GUIDE....................................................... 3-D
INSERTING A NEEDLE............................ 4-1
SELECT NEEDLES AND THREADS....... 4-2
BACKING MATERIALS............................. 4-3
BOBBIN WINDING
Winding the bobbin................................. 4-4
Removing the bobbin.............................. 4-5
Inserting the bobbin ................................ 4-5
Adjusting bobbin thread tension ............. 4-5
Inserting the bobbin case ....................... 4-5
THREADING THE MACHINE
How to thread upper thread.................... 4-6
MACHINE SETTINGS............................... 5-1
PREPARATION OF PATTERN DATA
Connecting to a PC ................................ 5-4
Reading embroidery pattern data from
the PC ..........................................................
5-4b
ADJUSTING THE LASER POINTER (OPTION)... SEWING
What to do if the thread breaks while sewing.
Stopping and resuming sewing .............. 9-1
Loss of power while embroidering .......... 9-2
Moving the hoop while embroidering and then returning to
the correct location (Position) .......................................
Moving back to the starting point (Origin)9-3
Going back to the beginning of the design (Top) ....
Placing the design in the center of the selected embroidery frame Rotating and mirroring designs (Convert) .. Starting in the middle of a design (Position)...
PATTERN
Locking pattern data ............................. 11-1
Trace type............................................. 11-2
Export ................................................... 11-3
Renaming patterns ............................... 11-5
Copying pattern data ............................ 11-6
(Center) ..................................
8-2
9-1
9-3
9-4
9-4 9-5 9-6
Read embroidery pattern data................ 5-5
Reading pattern data .............................. 5-6
Selection of folders ................................. 5-9
Moving pattern data.............................. 11-7
Renaming folders ................................. 11-9
Sort ....................................................... 11-A
0_1 M628
-S2 -3
INDEX
0-2
Thread break report...............................11-B
PATTERN SETTINGS ............................ 12-1
Scaling..................................................12-2
Width adjustment.................................. 12-3
Angle .................................................... 12-4
Repeat sewing...................................... 12-5
Auto origin ............................................ 12-7
Offset.................................................... 12-8
Frame out ............................................. 12-D
NEEDLE BAR SELECTION .................... 13-1
Auto setting........................................... 13-2
Thread color ......................................... 13-3
Repetition of color group setting........... 13-7
READING
Join....................................................... 14-1
Pattern Read Settings .......................... 14-4
POSITION ............................................... 16-1
Piece number ....................................... 16-2
LOCATE.................................................. 17-1
Language.............................................22-3b
Calibrate .............................................. 22-3c
Report................................................... 22-4
User maintenance mode ...................... 22-5
SCREEN SAVER.................................... 22-7
SPECIFICATIONS • MAINTENANCE
Specifications ....................................... 23-1
Oiling .................................................... 23-1
Cleaning of rotary hook
Cleaning of thread cutting knife ............ 23-2
ERRORS AND WHAT TO DO ................ 24-1
INITIALIZING OF MACHINE SETTINGS
Re-Initialization of machine system ...... 25-1
Initializing of machine speed ................ 25-2
HELPFUL HINTS .................................... 26-1
EMBROIDERY TERMS .......................... 26-2
BUILT-IN FONT LIST.............................. 26-3
Entry ..................................................... 17-2
Return................................................... 17-3
LETTER .................................................. 18-1
QUEUE ................................................... 19-1
Alter and Execution .............................. 19-2
Delete ................................................... 19-3
Needle bar selection and Pattern settings...
Registration of QUEUE setting............. 19-5
Read QUEUE setting............................ 19-6
FRAME CONFIRMATION....................... 20-1
Frame selection...........................................
Adjusted for embroidery area ............... 20-4
User-defined frames (6 ~ 20).................20-A
How to change center point of frame (1 ~ 6,
6 ~ 20) ................................................... 20-J
Non registered ....................................... 20-L
19-4
20-2
i-CUSTOM............................................... 21-1
OTHER SETTINGS
Create network ..................................... 22-1
Version information............................... 22-3
0_2 M628
-S2 -4

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic safety precautions should always be followed, includ­ing the following.
1-1
Read all instructions before using this appliance.
DANGER - To reduce the risk of electric shock:
1. An appliance should never be left unattended when plugged in. Always unplug this appliance
from the electric outlet immediately after using and before cleaning.
WARNING
1. Do not allow to be used as a toy. Close attention is necessary when this appliance is used
by or near children.
2. Use this appliance only for its intended use as described in this manual. Use only attach-
ments recommended by the manufacturer as contained in this manual.
3. Never operate this appliance if it has a damaged cord or plug, if it is not working properly, if it
has been dropped or damaged, or dropped into water. Return the appliance to the nearest authorized dealer or service center for examination, repair, electrical or mechanical adjust­ment.
4. Never operate the appliance with any air openings blocked. Keep ventilation openings of the
sewing machine and foot controller free from the accumulation of lint, dust, and loose cloth.
5. Never drop or insert any object into any opening.
6. Do not use outdoors.
7. Do not operate where aerosol (spray) products are being used or where oxygen is being
administered.
8. To disconnect, turn all controls to the off (“0”) position, then remove plug from outlet.
9. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
10.Keep fingers away from all moving parts. Special care is required around the sewing ma-
chine needle.
11.Always use the proper needle plate. The wrong plate can cause the needle to break.
12.Do not use bent needles.
13.Do not pull or push fabric while stitching. It may deflect the needle causing it to break.
14.Switch the sewing machine off (“0”) when making any adjustments in the needle area, such
as threading needle, changing needle, threading bobbin, or changing presser foot, etc.
15.Always unplug sewing machine from the electrical outlet when removing covers, lubricating,
or when making any other user servicing adjustments mentioned in the instruction manual.
- To reduce the risk of burns, fire, electric shock, or injury to persons:
SA VE THESE INSTRUCTIONS
-CS -3
1_1 F201

WARNING LABELS & THEIR LOCATIONS

ES-HMF-5113-0
WARNING
Shut the cover when starting the machine. Do not put hands in while the machine is running.
Fear of serious injury.
ES-HMF-5117-0
CAUTION
Keep hands away from the moving heads while the machine is running.
Possibility of injury.
Laser beam (Class 1)
CAUTION
Do not stare into the beam.
Trapping hazard
Shut the cover when starting the machine. Do not put hands in while the machine is running.
Trapping, Puncture, Cut hazard wherever this label is found
Shock hazard on all electrical components
Injury risk on moving head(s)
Keep hands away from the moving heads while the machine is running.
Laser beam (Class 1)
Do not stare into the beam.
1-2
CAUTION: Injury risk on frame and carriage
Keep hands away from the drive frame while the machine is running. Catch a finger in the X-carriage.
WARNING: Injury risk warning
for all needles
Keep fingers away from the needles while the machine is running.
-S2 -7
1_2 M201

SETTING UP THE MACHINE

We recommend unpacking should be done where it has enough room.
CAUTION: To prevent accidents.
The machine is quite heavy for one person to carry. Please use two persons when unpacking or carrying.
CAUTION: To avoid problems.
Make sure to hold bottom of the machine body when removing from the box. Do not hold any other place. (bed, moving head, control box etc.).
2-1
Box (upper)
Remove the machine from box
1. Remove 2 straps from the carton.
2. Lift the box (upper) to remove.
3. Take out the accessories.
Refer to the next page.
4. Take out the styrene foam (right) and (left).
5. Take out the styrene foam (lower front), (lower right), and (lower left).
Be careful not fall down the machine, tilt the machine slightly when taking out the styrene form (lower right) and (lower left).
6. Carry the machine to installation location.
Please keep those packing materials in
case of necessary for repair or other rea­sons.
Packing procedure is the reverse from
unpacking procedure.
Straps
Styrene foam (left)
Styrene foam (lright)
Styrene foam (lower left)
Styrene foam (lower right)
Styrene foam (lower front)
How to carry machine
The unpacked machine should be carried by 2 person with the hand position at mark shown in photos.
The person holding the machine from left side need to hold the machine arm by right hand.
Right side
Left side
-BD -5
2_1 K101
SETTING UP THE MACHINE
Placement of Accessories
Confirm all the accessories are contained when unpacking.
2-1b
Frame base CD-ROM (Instruction manual, Parts list) CD-ROM (Happy Link Software) Instruction manual
Embroidery frame (Round) Embroidery frame (Square) Thread stand Thread guide bracket
Carriage Thread stand felt (13 pcs) LAN cable USB cable Power line cord ass'y Tool set Needle (10 pieces) Fuse (6A) Oiler Sewing machine oil Thread guide pillar (2 pcs) Thread stand pin (13 pcs) Wave washer (13 pcs)
-S2 -7
2_1b M628
A
SETTING UP THE MACHINE
Accessories
Please confirm you have received the following.
2-2
5
T ools
21
10
29
17
22
1
7
11
18
27
20
23
24
2463
8
12 13
1. Thread guide bracket
2. Thread guide pillar (2 pcs)
19
3. Thread stand
4. Thread stand felt (13 pcs)
5. Thread stand pin (13 pcs)
6. Wave washer (13 pcs)
7. Carriage
8. Frame base
9. Embroidery frame (square) PTA-32320-360
10. Embroidery frame (Round)
11. Needle (DB X K5) (10 pcs)
12. Oiler
13. Sewing machine oil
14. CD-ROM (Happy Link)
15. CD-ROM (Instruction manual, Parts list)
16. Instruction book (How to open the CD-ROM)
17. LAN cable
18. Power line cord ass'y (A shape will be changed depending on a destination)
28
25
26
19. Fuse (6A)
20. Off set screw driver
21. #2 (+) Screw driver
22. 2 mm (-) Screw driver
23. 3 mm hexagonal driver
24. 2.5 mm hexagonal driver
25. Brush
26. Manual lever
27. Clamp filter
28. Stylus
29. USB cable
14
9
15 16
PTA-15-360
3
2_2 M620
-S2 8-8
SETTING UP THE MACHINE
2-3
Assemble machine unit
1. Insert the thread stand pin with wave washer on the thread stand by turning clockwise, Then insert thread stand felt.
2. Put the thread stand on to the machine and insert the thread guide pillar.
(set nut knob nut into the thread guide pillar and 2 washers) Turn the thread guide pillar clockwise with a 3 mm
hexagonal driver until tight. Turn the knob nut clockwise with a 3 mm hexagonal driver until tight.
3. Install the thread guide bracket with supplied screws (pan head screw M6 x 10 2 pcs).
4. Loosen the screw with a offset driver and remove the red shipping collars that are equipped on the both side of the guide bar. ( essary when packing.)
5. Put the carriage and carriage arm together with screw (M4 X 8 2 pcs). 2 pins in the upper carriage arm will fit into holes on the lower carriage.
6. Raise slowly the control box to the front then fix it with 2 supplied screws (M4 1 pcs).
7. Connect the cable of carriage to the machine with fixed screw.
8. Install the arm for tubular embroidery. Please refer to (page 6-1) "Installing and removing the frame base". Or, Install the cap frame for the cap embroidery. Please refer to (page 7-1) "Installing and removing the cap drive frame".
9. Insert built-in stylus into the holder (slot) of control box. When taking the machine apart in case of packing, the process is opposite of assembling the machine. Please do exactly the opposite way of assembling. When packing the machine up for transportation, be sure to select the sixth needle and fix it with shipping collars on the both side of the guide bar.
Keep the shipping collars. It is nec-
1
2
3
2
4
5
6
7
9
-S2 -11
2_3 M401
SETTING UP THE MACHINE
Machine installation
1. Please use a stout table to set the machine on.
Please check for any shaking or excessive vibrat­ing of the machine table when the machine is running. If you have a problem, Please use a stronger table for the machine.
2-4
2. Please sit the machine level on the table.
3. Please be sure you have this much room around your machine for it to move.
It is possible for the embroidery frame to hit you and cause injury.
350 mm
350 mm
720 mm
-CS -7
2_4 D607
SETTING UP THE MACHINE
4. Please be sure you have this much room around your cap drive for it to move.
Please machine on the table positioning like right side drawing.
5. Please do not sit the machine near any kind of other electric equipment (Examples: Microwave or electric tool).
Has possible to wrong movement of the machine.
2-5
0 ~ 10 mm
6. Please keep away from dusty and high mois­ture environments.
Has case of rusting or damaging.
7. Please do not sit the machine in direct sunshine or windy locations.
Has case of rusting or damaging.
-CS -82_5 D607
SETTING UP THE MACHINE
2-6
Grounding instruction (for type of 120V)
This product must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
DANGER – Improper connection of the equipment-grounding conductor can result in a
risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if in doubt as to whether the product is properly grounded.
Do not modify the plug provided with the product – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
This product is for use on a nominal 120 V circuit, and has a grounding plug that looks like the plug illustrated in sketch A in Figure. A temporary adaptor, which looks like the adaptor illus­trated in sketches B and C, may be used to connect this plug to a 2-pole receptacle as shown in sketch B if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet can be installed by a qualified electrician. The green col­ored rigid ear, lug, and the like, extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by the metal screw.
Grounding methods
Metal screw
Cover of grounded
outlet box
Grounding pin
A
Adapter
B
Grounding means
C
Disposal of a battery
A battery is had built-in to this embroidery machine. When you dispose of a battery, according to each country or a method determined in each area, please dispose appropriately.
-CS -11
2_6 I916

MAIN PARTS

14 13
12
11
3-1
10 9
8
7
6
5
15 16
17 18 19
21
22 20
16
23 24
25 26
4 3
2 1
1. Hook cover
2. Bobbin case
3. Hook
4. Needle plate
5. Thread check spring
6. Take-up lever cover
7. Take-up lever
8. Lower rectifier
9. Thread tension
10. Detecting roller
11. Minor thread tension
12. Thread guide support
13. Thread guide
14. Upper rectifier
15. Thread stand pin
16. Thread stand felt
17. Thread stand
18. Needle bar selection knob
19. Control box
20. USB port (Standard-B receptacle)
21. USB port (Standard-A receptacle)
22. LAN port
23. Frame base
24. Carriage
25. Fuse (6A)
26. Terminal box
27. Power switch
-S2 -10
3_1 M628
27
MAIN PARTS
CONTROL BOX
1
2
3-2
16
3 7
1. Emergency stop button
2. Display (L.C.D.)
3. LAN port
4. Thread cut button
5. Start/Stop button
6. USB port (Standard-A receptacle)
7. USB port (Standard-B receptacle)
BOBBIN WINDING (Option)
1. Upper Thread guide
2. Thread stand pin
3. Thread stand felt
4. Thread guide
5. Thread tension
6. Spindle
7. Lever
4
1
5
6
2
3
5
5
7 6
-S2 -113_2 M628
MESSAGES
3-4
Below is a list of possible messages that may appear while operating the machine, along with an brief explanation and suggested actions to take as a result.

Message

CAUTION: To prevent accidents.
The embroidery frame may move. Please keep hands clear for your safety.
EGASSEM NOITANALPXE NOITAREPO EGAP
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fogninaelC koofyrator fogninaelC
tucdaerht
efink
hctiwSpotS>>
.ngised
dnE>>
.ngised
potSegnahC>>
?roloC>>
.detceles
kaerBdaerhT>>
dneecarT>>
.ecartngised
.efinkgnittucdaerht
.noitcnuf"tniop
>>Stop Switch
yalpsidehtnoretteldetangiseD
.detacirbuleboteudsi
ehtdnakoohyratorehtnaelC
deppotssienihcamehT
sawnottubpotsehtesuaceb
ehtgnirediorbmeelihwdesserp
deppotssienihcamehT
ehtdehsinifsahtiesuaceb
uoyesuaceb,deppotsenihcaM
egnahcroloctapotS"desu
ehtesuacebdeppotsenihcaM
neebtonsahroloctxen
esuaceb,deppotsenihcaM
.nekorbdaerhtnibbobroreppu
deppotssienihcamehT
ehthtiwdehsinifsahtiesuaceb
Start button
.BroAyb
.launamsiht
.nottub
.nottub
.gniwes
detacidninoitacolehtetacirbuL
niegapdetacidniehtotrefeR
ehtninoitcurtsnihtiwnaelC
.egapecnerefer
otnottubpots/tratsehtsserP
.gniwesemuser
,niagangisedwesothsiwuoyfI
nometidepoohylwenesaelp
pots/tratssserp&enihcam
pots/tratsehtsserpuoynehW
tceleslliwenihcameht,nottub
emuserdnaroloctxeneht
.yllacitamotuagnirediorbme
eldeentxentcelesesaelP
noitceleseldeenybrebmun
tratsehtsserpnehtnottubpots/
rodaerhtreppudaerhtesaelP
sserpnehtdaerhtnibbobkcehc
emuserotnottubpots/trats
1-32
2-32
.KOfinottubpots/tratsehtsserP4-6
C-7
-D2 -12
3_4 FA21

TURNING THE MACHINE ON

How to turn on the machine

1. Connect the power cord to the inlet on the right side of the machine.
2. Connect the power plug to an electrical outlet.
3-5
Power switch
3. Turn on the power switch.
Please confirm the emergency stop button has been released. Push the power switch firmly so it will remain on.
4. In case you do not need to change frame type, press the
After the carriage and frame move slightly, the embroidery frame will return to the previous position automatically. Machine becomes ready for operation.
.
CAUTION: To prevent accidents.
The embroidery frame and carriage will move. Please keep hands clear for your safety.
ON
OFF
Selected frame
In case you want to change frame type, press the
.
-S2 -12
3_5 M628
TURNING THE MACHINE ON
3-5b
5. Select the desired frame with
: Tubular round frame : Tubular square frame
: Cap and One-point frame.
: Border frame (for HCD2) : Sock frame
: User-defined frame
: Non registered
.
6. Select desired type of frame and press the
.
The display returns to the view of Step 3.
To disconnect, switch the power switch to the off position, then remove plug from outlet.
DANGER: To reduce the risk of electric shock.
Never leave the machine unattended when plugged in. Always unplug this machine from the electrical outlet immediately after use and before per­forming any maintenance on it.
WARNING: To reduce the risk of burns, fire, electric shock, or injury to persons.
Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
-D2 -18
3_5b M401
TURNING THE MACHINE ON
3-7

Calendar and clock setting

Setting the calendar and clock lets the machine advise when oiling and other maintenance is scheduled to occur.
1. When the machine is stopped, press .
2. Press the
3. Ppress the .
Current year, month date and time is displayed.
4. Select year/month, time or date.
.
Press right /left of to select the
setting point, and press up/down of select the number of year, month and time.
5. Press the
The date is fixed.
6. Press to return to Menu mode.
.
to
-D2 -20
3_6 M620

THE CONTROL BOX

1
2
3-8
16
73
1. Emergency stop button
When pressed , the power is switched off and the machine stops immediately. The emergency button locks when pressed. To unlock, turn the emergency button to the right (Arrow direction) then release. The button will unlock. Use this button only for emergency.
2. Display
Shows the embroidery design name, the number of the current needle and other machine generated messages. Menu and keys in the display can be operated with a finger or built-in stylus.
3. LAN port
You can connect PC with a LAN.
4. Thread trim button
The Machine will cut the upper and lower thread when this button is pressed. In case you press and keep (around 2 sec.), you can cut only bobbin thread.
4
5
5. Start/Stop button
This button starts the machine. When pressed, while the machine is running, the machine will stops.
Green ..........Machine ready to sew.
Main menu also accessible by pressing MENU, which causes menu to display.
Blinking red .Indicates the upper thread has
broken or the Bobbin thread has run
out.
Red .............Machine is running.
Orange ........Machine has detected an error.
An error number will be shown on
the Display. 24-1
6. USB port (Standard-A receptacle)
USB memory socket.
USB mouse socket.
Menu and keys in the display can be operated with a commercial USB mouse. Press the right mouse button to show a mouse pointer in the display.
6
CAUTION: To prevent accidents.
If you Press the thread trim button, the needle will penetrate the fabric. Please keep your hands clear for your safety.
7. USB port (Standard-B receptacle)
Use this port to connect the machine with PC via USB.
3_8 M620
-D2 -21

DRIVE MODE

Drive key
The each key menu will be shown.
3-9
Forward and Back-ward
Needle bar
selection
Speed control
Frame forward
This creates direct designations to the position and data to the designated sewing position.
Piece
Needle change
i-Custom
(default display)
Pressure foot
Frame move
Needle bar selection
For each color change in a given pattern, the needle number loaded with the correct color thread is assigned by the operator.
5-E
If "Repeat" is set, this allows the frame to move to the beginning of any piece at will. 16-2
Change (Color position )
This moves the frame to the beginning of any Color change number at will beginning of color.
9-7
Stitch (Number of stitches )
This moves the frame to any stitch at will. 9-6
Color position forward
Move the frame to the beginning embroidery position of the previous or later color position number
Drive speed
Control embroidery speed. The speed can be controlled while embroidering.
Speed control
Press the + button to increase the machine sewing speed and the - button to lower the machine speed. is displayed on the LCD display.
Low speed operation (OFF state)
Press the button to turn "ON" state.
Low speed operation (ON state)
Press the button to turn "OFF" state.
Stitch number forward
Move the frame forward or backward by the stitch number displayed in each button.
i-Custom
You can place frequently used display and key icons freely on the right side of Drive mode screen.
21-1
3_A M628
-S2 -13
DRIVE MODE
Needle change
Change the needle bar directly to the indicated needle number on the button.
3-9b
moved with the arrow keys after interrupt.
Original point return
This returns the frame to *pattern origin point. After performing this action once, repeating this again will cause the frame to return to the previous position.
Change
Move the sewing head to the adjacent needle in the direction of the arrows.
Jump (Off)
The machine can embroider.
Jump (On)
Mchine becomes jump and the machine doesn't embroider.
Pressure foot
You can raise or lower the presser foot .
Frame move
Selection the way of frame movement and Move frame.
Origin registration
Register the current frame position as origin.
Trace
When pressed while at the beginning of design, the embroidery frame moves following the outer edge of the design. This allows you to compare the design size and position against the frame before sewing. Indicate target design on LCD panel when non­showingdesign. If you press this key and hold, re-display your target design.
Locate
Locate will restore the position of the frame to the last point before a power failure even if the point of origin or the pattern itself were changed.
Frame change
Change the frame to be used.
Design centering
Move design to the center of frame.
Center
Moves the embroidery frame to the center auto­matically.
Frame out
Move frame to the front position which was set before. It is convenience if hand work is required in the middle of embroider process.
Position
When sewing is interrupted in the middle of a design, this returns the frame to current sewing position regardless of where frame may have been
Frame move key
The frame moves toward direction of the arrow mark.
Fast move
Press this key one time to move the frame faster toward the direction of the arrow. Press this key one more time to cancel this func­tion.
Quick move
First press this key and then the arrow key to move the frame toward the edge of the embroidery area in the direction of the arrow.
Quick embroidery design data position move
First press this key and then the arrow key to move the frame where the design data can be embroi­dered at the edge in the direction of the arrow.
Pointer (Option)
Turn on and off the laser pointer.
-S2 -14
3_A M628
DRIVE MODE
3-A
Display example
When beginning an embroidery
Memory # of selected pattern
Size of pattern and distance
Heigh
t Width
Name of selected pattern
Needle number and color
Mark for color change stop
Mark for frame out
Stitches of pattern
Top
Current *Color change number
*Color change number
Currently-selected needle
Selected frame
Machine stopped during embroidering
Number of stitches sewn up to now
Pointer indicates the position of actual stitch point.
Pointer
Display if the ma­chine has no design in memory
Status
Top This indicates that the machine is ready to start sewing from the "top" memory position of the pattern.
Frame out This indicates that a frame out is occuring.
Color change number sewn up to now
Shift to left when color change.
If a needle number is not
assigned to a Color change number, the default color will be assigned automatically.
-D2 -24
3_A M620

GUIDE

The GUIDE offers tips and step-by-step help for embroidering with the machine. In each stage of embroidery operation there is an easy to follow guide available.
1. When the machine is stopped, press .
2. Select "GUIDE".
3-D
3. Select desired item.
4. You can move to next page by pressing .
5. Press the .
You will return to the guide menu.
Press to return to Menu mode.
-D2 -26
3_D M620

INSERTING A NEEDLE

Select a needle of the right type. See the following “SELECT THREADS”.
CAUTION: To prevent accidents.
Turn off the power before removing the needle.
4-1
1. Loosen the needle clamp screw slightly with the screw-
driver.
2. Remove the needle.
3. Insert a new needle into the needle clamp with push it up
as far as it will go keeping the slotted side of the needle in front.
4. Tighten the needle clamp screw with the screwdriver.
A. Do not use a bent or blunt needle.
Place the needle on a flat surface and check for straightness.
Needle clamp screw
1
4
3
2
Front
A
-CS -19
4_1 D424
T
S

SELECT NEEDLES AND THREADS

About needle
Please select needles by type of material . Normally, We supply a DB X K5 needle as in the machine accessory kit.
4-2
EPYTNOITACILPPA
5KXBDyrediorbmelamronroF81~9
32K-BDtinkroF21~9
Relation of needle and upper thread
Please select type of needle and upper thread by flowing list.
eziSdaerhtreppudnaeldeenfonoitaleR
nagrOnamreG#nottoCkliSretseyloPnoyaR
8#06#031~001061~041002~05107~05
956
08~07021~001051~031001~07
0107
eziSeldeeN
1157
06~05001~08031~001031~001
2108 3158
04~6307~06001~08051~031
4109 5159 6100163~0306~0508~06061~051 71501 8101103~4205~0406~05032~081
Normal em­broidery field
Normal use embroidery needle and upper thread.
Upper thread : Rayon 120 d/2 (120 denier)
Polyester 120 d/2 (120 denier)
Needle : #11 ( DB X K5 )
If the relationship of needle size and thread type is incorrect, it is possible to have any of the
following problems.
• Thread break
• Skip stitch (Upper thread does not catch bobbin thread)
• Other stitch quality problem
-CS -20
4_2 D607

BACKING MATERIALS

4-3
Backing
Generally, Backing is used for hooped embroidery fabric. Knit fabrics particularly require the use of embroidery backings. Embroidery backings will allow the hoop to move the fabric more accurately, creating a more beautiful embroidery.
Select backing type
Choose the thickness and number of sheets by the type of material and embroidery condition. Generally, you should consider the following items.
•Embroidery stitch quality
•Contraction or compression of fabric caused by sewing, etc.
•Stiffness of fabric
In case, if you sew lace and leather, you may not need backing sheet.
Example of using a backing
Embroidery frame (Inner frame)
Fabric
Backing sheet
Outer frame
-CS -21
4_3 D607

BOBBIN WINDING

Winding the bobbin
Thread the bobbin winder as shown below:
1. Upper Thread guide
2. Thread guide
3. Thread tension – Be sure to thread through the
small eye before going between the disks.
4. Bobbin (Place the bobbin on the bobbin winder
spindle.)
5. Press the limit lever as indicated by the arrow
to start the winder. The lever stops the winder automatically after the winding is complete.
4-4
1
CAUTION: To prevent accidents.
When lever is pressed down, the bobbin winder spindle and the bobbin start turning. Keep fingers and body away until the bobbin winder stops turning.
Tension
When adjusting bobbin winder tension:
• Ensure thread winds evenly on bobbin as shown.
Confirm that the bobbin is wound properly..
2
5
4
Increase Decrease
3
• Keep the tension constant while winding.
Tighten thread tension if thread winds too loosely.
-CS -24
4_4 K101
BOBBIN WINDING
CAUTION: To prevent accidents.
Please watch out for the point of the rotary hook when you replace the bobbin.
4-5
Removing the bobbin
1. Open hook cover (A) to front.
2. Grasp bobbin case latch (B) and withdraw bobbin case from hook taking care not to damage the thread keeper.
Inserting the bobbin
1. Hold the bobbin case in left hand. Hold the bobbin in your right hand with thread on top leading from left to right.
2. Insert bobbin in case and draw thread up into slot in case.
3. Draw thread under tension spring (A) and wind into guide coil (B). The bobbin should turn clockwise in the case when the thread is pulled.
B
B
A
A
B
Adjusting bobbin thread tension
1. Hold bobbin thread and jerk upward approx. an inch. Thread should unspool further approx. the same amount.
2. The screw on the tension spring is for ad­justing bobbin tension. This adjustment is very delicate. Please turn the screw only a small amount. Only 1/8 of a turn maximum.
Inserting the bobbin case
1. After threading bobbin in case, open bobbin case latch (A), grasping it in fingers as shown. Slip bobbin and case on stud of rotary hook body, and press in securely. Release bob­bin case latch. Press the bobbin case in to be sure it is fully seated.
2. Close hook cover.
The attached bobbin case is available only
for this machine. Thread may be caught in thread guide coil if other types are used.
A
A
B
C
Increase
Decrease
CAUTION: To
prevent accidents.
Keep hook cover close and fingers away while the machine is running.
-CD -29
4_5 K101

THREADING THE MACHINE

How to thread upper thread
Pass upper threads in order according to the figure:
2
3
Small cone
4-6
1
1. Thread stand
Set thread cone on the stand. Small cones can also be used as shown.
2. Thread guide
Thread through the thread guide above each thread cone.
3. Upper rectifier Continued next page
-CS -24
4_6 AF27
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