Happy Industrial Corporation C Instruction Manual

HCS

Computerized Compact Single Head Embroidery Machine

INSTRUCTION BOOK

Original instructions

BDL901-8

INDEX

0-1

IMPORTANT SAFETY INSTRUCTIONS.. 1-1

WARNING LABELS & THEIR LOCATIONS .....

SETTING UP THE MACHINE

Remove the machine from box............... 2-1

Accessories ............................................ 2-2

Assemble machine unit .......................... 2-3

Machine installation ................................ 2-4

Grounding instruction ............................. 2-6

Disposal of a battery............................... 2-6

MAIN PARTS ............................................ 3-1

HOW TO READ

MESSAGE ................................................ 3-4

TURNING THE MACHINE ON

How to turn on the machine.................... 3-5

Display contrast ...................................... 3-6

THESE

INSTRUCTIONS .............

1-2

3-3

Reading embroidery pattern data from

the PC ..........................................................

Reading embroidery pattern data from

Memory media reading........................... 5-6

Read pattern data in PC ........................5-7b

How to select patterns from memory...... 5-A

Erasing patterns from memory ............... 5-B

Erasing all designs ................................. 5-D

NEEDLE BAR SELECTION ...................... 5-E

SEWING WITH TUBULAR FRAMES

Installing and removing the frame base.. 6-1

How to hoop ........................................... 6-2

Putting the hoop on the machine............ 6-3

Starting to embroider .............................. 6-4

CAP FRAME (OPTION)

5-4b

Calendar and clock setting ..................... 3-7

THE CONTROL BOX................................ 3-8

DRIVE MODE ........................................... 3-A

DRIVE MENU............................................ 3-B

MENU........................................................3-C

GUIDE....................................................... 3-D

INSERTING A NEEDLE............................ 4-1

SELECT NEEDLES AND THREADS....... 4-2

BACKING MATERIALS............................. 4-3

BOBBIN WINDING

Winding the bobbin................................. 4-4

Removing the bobbin.............................. 4-5

Inserting the bobbin ................................ 4-5

Adjusting bobbin thread tension ............. 4-5

Inserting the bobbin case ....................... 4-5

Changing the needle plate...................... 7-1

Installing and removing the cap drive frame...

Normal cap frame ................................... 7-5

Wide cap frame ...................................... 7-8

Starting to embroider .............................. 7-B

ADJUSTING THE THREAD TENSIONS .. 8-1 ADJUSTING THE LASER POINTER (OPTION)... SEWING

What to do if the thread breaks while sewing.

Stopping and resuming sewing .............. 9-1

Loss of power while embroidering .......... 9-2

Moving the hoop while embroidering and then returning to

the correct location (Position) .......................................

Moving back to the starting point (Origin)9-3

Going back to the beginning of the design (Top) ....

7-2

8-2

9-1

9-3

9-4

THREADING THE MACHINE

How to thread upper thread.................... 4-6

BASIC MODE............................................ 4-8

MACHINE SETTINGS............................... 5-1

PREPARATION OF PATTERN DATA

Connecting to a PC by Serial or USB connection...

5-4

Placing the design in the center of the selected embroidery frame Rotating and mirroring designs (Convert) ..

Starting in the middle of a design (Position)... DISPLAYING THE PATTERN IN SETTING MODE.

HOW TO SEE THE EXPLANATION OF MENU ......

(Center) ..................................

0_1 L901

9-4 9-5

9-6 10-1 10-2

-BD -3

INDEX

0-2

PATTERNS IN MEMORY

Locking pattern data ............................. 11-1

Trace type............................................. 11-2

Export ................................................... 11-3

Renaming patterns ............................... 11-5

Copying pattern data ............................ 11-6

PATTERN SETTINGS ............................ 12-1

Scaling..................................................12-2

Width adjustment.................................. 12-3

Angle .................................................... 12-4

Repeat sewing......................................12-5

Auto origin ............................................ 12-7

Offset.................................................... 12-8

Frame out ............................................. 12-D

NEEDLE BAR SELECTION .................... 13-1

Function code ....................................... 19-6

Insert stitch•Erase stitch ....................... 19-8

Finish editing .........................................19-A

FRAME CONFIRMATION....................... 20-1

Tubular round frame, Tubular square frame

Cap frame............................................. 20-4

User-defined frames (No.130 ~ 135) .... 20-7

User-defined frames (No.136 ~ 150) .....20-A

How to change center point of frame

(No.131 ~ 135, No.136 ~ 150)............... 20-J

Non registered ....................................... 20-L

OTHER SETTINGS

Create network ..................................... 22-1

Version information............................... 22-3

Report................................................... 22-4

20-2

Auto setting........................................... 13-2

Thread color ......................................... 13-3

Color change data registration ............. 13-5

Color change data read ........................ 13-6

Repetition of color group setting........... 13-7

READING

Join....................................................... 14-1

Pattern read settings ............................ 14-4

Restoring settings................................. 14-7

MACHINE SETTINGS

Initialization of setting ........................... 15-1

POSITION ............................................... 16-1

Piece number ....................................... 16-2

LOCATE.................................................. 17-1

Entry ..................................................... 17-2

SPECIFICATIONS • MAINTENANCE

Specifications ....................................... 23-1

Oiling .................................................... 23-1

Cleaning of rotary hook

Cleaning of thread cutting knife ............ 23-2

ERRORS AND WHAT TO DO ................ 24-1

INITIALIZING OF MACHINE SETTINGS

Re-Initialization of machine system ...... 25-1

Initializing of machine speed ................ 25-2

HELPFUL HINTS .................................... 26-1

EMBROIDERY TERMS .......................... 26-2

BUILT-IN FONT LIST.............................. 26-3

Return................................................... 17-3

LETTER .................................................. 18-1

DATA EDIT

Stitch selection ..................................... 19-1

Zoom in for the display ......................... 19-4

Zooming rate ........................................ 19-5

-BD -4

0_2 K101

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic safety precautions should always be followed, including the following.

1-1

Read all instructions before using this appliance.

DANGER - To reduce the risk of electric shock:

1. An appliance should never be left unattended when plugged in. Always unplug this appliance

from the electric outlet immediately after using and before cleaning.

WARNING

1. Do not allow to be used as a toy. Close attention is necessary when this appliance is used

by or near children.

2. Use this appliance only for its intended use as described in this manual. Use only attach-

ments recommended by the manufacturer as contained in this manual.

3. Never operate this appliance if it has a damaged cord or plug, if it is not working properly, if it

has been dropped or damaged, or dropped into water. Return the appliance to the nearest authorized dealer or service center for examination, repair, electrical or mechanical adjustment.

4. Never operate the appliance with any air openings blocked. Keep ventilation openings of the

sewing machine and foot controller free from the accumulation of lint, dust, and loose cloth.

5. Never drop or insert any object into any opening.

6. Do not use outdoors.

7. Do not operate where aerosol (spray) products are being used or where oxygen is being

administered.

8. To disconnect, turn all controls to the off (“0”) position, then remove plug from outlet.

9. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

10.Keep fingers away from all moving parts. Special care is required around the sewing ma-

chine needle.

11.Always use the proper needle plate. The wrong plate can cause the needle to break.

12.Do not use bent needles.

13.Do not pull or push fabric while stitching. It may deflect the needle causing it to break.

14.Switch the sewing machine off (“0”) when making any adjustments in the needle area, such

as threading needle, changing needle, threading bobbin, or changing presser foot, etc.

15.Always unplug sewing machine from the electrical outlet when removing covers, lubricating,

or when making any other user servicing adjustments mentioned in the instruction manual.

- To reduce the risk of burns, fire, electric shock, or injury to persons:

SA VE THESE INSTRUCTIONS

-CS -3

1_1 F201

WARNING LABELS & THEIR LOCATIONS

1-2

Trapping hazard

Shut the cover when starting the machine. Do not put hands in while the machine is running.

Trapping, Puncture, Cut hazard wherever this label is found

Power Supply Voltage sticker

Risk of electrical shock and fire if the power recommendations on this label are ignored! Make sure that the power supply meets the exact specifications as provided by the manufacturer.

Shock hazard on all electrical components

Injury risk on moving head(s)

Keep hands away from the moving heads while the machine is running.

WARNING

Fear of serious injury.

Shut the cover when starting the machine. Do not put hands in while the machine is running.

VOLTAGE AMPERE PHASE SINGLE FREQUENCY POWER CONSUMPTION

CAUTION

Possibility of injury.

Keep hands away from the moving heads while the machine is running.

200-230V

1.1A 50/60Hz

220W

ES-HMF-5117-0

ES-HMF-5113-0

****

Laser beam (Class 1)

Do not stare into the beam.

CAUTION: Injury risk on frame and carriage

Keep hands away from the drive frame while the machine is running. Catch a finger in the X-carriage.

CAUTION

Laser beam (Class 1)

Do not stare into the beam.

WARNING: Injury risk warning

for all needles

Keep fingers away from the needles while the machine is running.

-CS -6

1_2 K101

SETTING UP THE MACHINE

We recommend unpacking should be done where it has enough room.

CAUTION: To prevent accidents.

The machine is quite heavy for one person to carry. Please use two persons when unpacking or carrying.

CAUTION: To avoid problems.

Make sure to hold bottom of the machine body when removing from the box. Do not hold any other place. (bed, moving head, control box etc.).

2-1

Box (upper)

Remove the machine from box

1. Remove 2 straps from the carton.

2. Lift the box (upper) to remove.

3. Take out the accessories.

Refer to the next page.

4. Take out the styrene foam (right) and (left).

5. Take out the styrene foam (lower front), (lower right), and (lower left).

Be careful not fall down the machine, tilt the machine slightly when taking out the styrene form (lower right) and (lower left).

6. Carry the machine to installation location.

Please keep those packing materials in

case of necessary for repair or other reasons.

Packing procedure is the reverse from

unpacking procedure.

Straps

Styrene foam (left)

Styrene foam (lright)

Styrene foam (lower left)

Styrene foam (lower right)

Styrene foam (lower front)

How to carry machine

The unpacked machine should be carried by 2 person with the hand position at mark shown in photos.

The person holding the machine from left side need to hold the machine arm by right hand.

Right side

Left side

-BD -5

2_1 K101

SETTING UP THE MACHINE

Placement of Accessories

Confirm all the accessories are contained when unpacking.

2-1b

Frame base CD-ROM CD-ROM (HAPPY Link Software) Instruction manual Embroidery sample

(Instruction manual, Parts list)

Embroidery frame (Round) Embroidery frame (Square) Thread stand Thread guide bracket

Carriage Thread stand felt (13 pcs) USB cable Power line cord ass'y Tool set Needle (10 pieces) Fuse (6A) Oiler Sewing machine oil Thread guide pillar (2 pcs) Thread stand pin (13 pcs) Wave washer (13 pcs)

-BD -6

2_1b K101

SETTING UP THE MACHINE

Accessories

Please confirm you have received the following.

2-2

Tools

10 11

12 13

463

15 16

1. Thread guide bracket

2. Thread guide pillar (2 pcs)

3. Thread stand

4. Thread stand felt (13 pcs)

5. Thread stand pin (13 pcs)

6. Wave washer (13 pcs)

7. Carriage

8. Frame base

9. Embroidery frame (square) PTA-32320-360

10. Embroidery frame (Round)

11. Needle (DB X K5) (10 pcs)

12. Oiler

13. Sewing machine oil

14. CD-ROM (Happy Link)

15. CD-ROM (Instruction manual, Parts list)

16. Instruction book (How to open the CD-ROM)

17. USB cable

18. Power line cord ass'y (A shape will be changed depending on a destination)

19. Fuse (6A)

20. Off set screw driver

21. #2 (+) Screw driver

22. 2 mm (-) Screw driver

23. 3 mm hexagonal driver

24. 2.5 mm hexagonal driver

25. Brush

26. Manual lever

27. Clamp filter

PTA-15-360

-CS -7

2_2 L510

SETTING UP THE MACHINE

2-3

Assemble machine unit

1. Insert the thread stand pin with wave washer on the thread stand by turning clockwise, Then insert thread stand felt.

2. Put the thread stand on to the machine and insert the thread guide pillar. (set nut knob nut into the thread guide pillar and 2 washers) Turn the thread guide pillar clockwise with a 3 mm hexagonal driver until tight. Turn the knob nut clockwise with a 3 mm hexagonal driver until tight.

3. Install the thread guide bracket with supplied screws (pan head screw M6 x 10 2 pcs).

4. Loosen the screw with a offset driver and remove the red shipping collars that are equipped on the both side of the guide bar. ( essary when packing.)

5. Put the carriage and carriage arm together with screw (M4 X 8 2 pcs). 2 pins in the upper carriage arm will fit into holes on the lower carriage.

6. Raise slowly the control box to the front then fix it with 2 supplied screws (M4 2 pcs).

7. Connect the cable of carriage to the machine with fixed screw.

8. Install the arm for tubular embroidery. Please refer to (page 6-1) "Installing and removing the frame base". Or, Install the cap frame for the cap embroidery. Please refer to (page 7-1) "Installing and removing the cap drive frame".

Keep the shipping collars. It is nec-

When taking the machine apart in case of packing, the process is opposite of assembling the machine. Please do exactly the opposite way of assembling. When packing the machine up for transportation, be sure to select the sixth needle and fix it with shipping collars on the both side of the guide bar.

-CS -8

2_3 I201

SETTING UP THE MACHINE

Machine installation

1. Please use a stout table to set the machine on.

Please check for any shaking or excessive vibrating of the machine table when the machine is running. If you have a problem, Please use a stronger table for the machine.

2-4

2. Please sit the machine level on the table.

3. Please be sure you have this much room around your machine for it to move.

It is possible for the embroidery frame to hit you and cause injury.

350 mm

720 mm

-CS -7

2_4 D607

SETTING UP THE MACHINE

4. Please be sure you have this much room around your cap drive for it to move.

Please machine on the table positioning like right side drawing.

5. Please do not sit the machine near any kind of other electric equipment (Examples: Microwave or electric tool).

Has possible to wrong movement of the machine.

2-5

0 ~ 10 mm

6. Please keep away from dusty and high moisture environments.

Has case of rusting or damaging.

7. Please do not sit the machine in direct sunshine or windy locations.

Has case of rusting or damaging.

-CS -82_5 D607

SETTING UP THE MACHINE

2-6

Grounding instruction (for type of 120V)

This product must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER – Improper connection of the equipment-grounding conductor can result in a

risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if in doubt as to whether the product is properly grounded.

Do not modify the plug provided with the product – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

This product is for use on a nominal 120 V circuit, and has a grounding plug that looks like the plug illustrated in sketch A in Figure. A temporary adaptor, which looks like the adaptor illustrated in sketches B and C, may be used to connect this plug to a 2-pole receptacle as shown in sketch B if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet can be installed by a qualified electrician. The green colored rigid ear, lug, and the like, extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by the metal screw.

Grounding methods

Metal screw

Cover of grounded

outlet box

Grounding pin

Adapter

Grounding means

Disposal of a battery

A battery is had built-in to this embroidery machine. When you dispose of a battery, according to each country or a method determined in each area, please dispose appropriately.

-CS -11

2_6 I916

MAIN PARTS

3-1

14 13 12

11 10

20 21

15 16

17 18

3 2 1

1. Hook cover

2. Bobbin case

3. Hook

4. Needle plate

5. Thread check spring

6. Take-up lever cover

7. Take-up lever

8. Lower rectifier

9. Thread tension

10. Detecting roller

11. Minor thread tension

12. Thread guide support

13. Thread guide

14. Upper rectifier

15. Thread stand pin

16. Thread stand felt

17. Thread stand

18. Needle bar selection knob

19. Control box

20. Serial port

24 25

21. USB port (based on the USB)

22. LAN port

23. Frame base

24. Carriage

25. Fuse (6A)

26. Terminal box

27. Power switch

-BD -5

3_1 I201

MAIN PARTS

CONTROL BOX

3-2

323334 35 37

28. Emergency stop button

29. Display (L.C.D.)

30. Drive lamp

31. Forward button

32. Thread cut button

33. Start button

BOBBIN WINDING (Option)

48. Upper Thread guide

49. Thread stand pin

50. Thread stand felt

51. Thread guide

52. Thread tension

53. Spindle

54. Lever

SET

38 3940 41 42

34. Stop button

35. Trace button

36. Pressure foot button

37. Needle change button

38. Speed control button

39. Function button

40. Fast button

43 44

45 46

41.

Arrow button (Up, Down, Left, Right)

42. Set button

43. Menu button

44. Escape button

45. Memory card eject button

46. Memory card slot

47. USB Memory port

54 53

-BD -53_2 H711

HOW TO READ THESE INSTRUCTIONS

3-3

The instructions in this manual have been formatted as follows: Written instructions will be provided on the left side of the page while graphics depicting the necessary steps are provided on the right. Graphics on the far right will show the display after performing the steps indicated.

CAUTION: To prevent accidents.

This will appear for items related to your safety.

CAUTION: To avoid problems.

This will appear for items related to potential problems.

Order of operation

1. When the machine is stopped, Press the

AWords marked with a "*" are explained in "EMBROIDERY TERMS" at the end of this instruction manual.

2. Select desired *menu with

3. Press

SET

Press

to show the selected menu.

ESC

to return to the previous display. 3-3

Selected item

This indicates an

Indicates supplementary explanation regarding a given operation or action.

Operation key

additional explanation on an operation elsewhere in the manual for more detail.

In the order of operation, this denotes that the indicated keypress will cause the display to change.

-CD -21

3_3 K101

MESSAGE

3-4

Below is a list of possible messages that may appear while operating the machine, along with an brief explanation and suggested actions to take as a result.

Message

>>Stop Switch

Start button

Needle selection button

CAUTION: To prevent accidents.

The embroidery frame may move. Please keep hands clear for your safety.

EGASSEM NOITANALPXE NOITAREPO EGAP

liootecalP

fogninaelC koofyrator fogninaelC

tucdaerht

efink

!evomemarF

hctiwSpotS>>

.ngised

dnE>>

.ngised

potSegnahC>>

?roloC>>

.detceles

kaerBdaerhT>>

dneecarT>>

.ecartngised

.efinkgnittucdaerht

.noitcnuf"tniop

SET

Set button

yalpsidehtnoretteldetangiseD

.detacirbuleboteudsi

ehtdnakoohyratorehtnaelC

ezingocerotevomlliwemarF

.noitisopemarflautcaeht

deppotssienihcamehT

sawnottubpotsehtesuaceb

ehtgnirediorbmeelihwdesserp

deppotssienihcamehT

ehtdehsinifsahtiesuaceb

uoyesuaceb,deppotsenihcaM

egnahcroloctapotS"desu

ehtesuacebdeppotsenihcaM

neebtonsahroloctxen

esuaceb,deppotsenihcaM

.nekorbdaerhtnibbobroreppu

deppotssienihcamehT

ehthtiwdehsinifsahtiesuaceb

.BroAyb

.nottub

.nottubtes

.noitisop

.gniwes

.yllacitamotua

.nottub

ehtninoitcurtsnihtiwnaelC

suoiverpehtotnruterdna

eldeentxentcelesesaelP

noitceleseldeenybrebmun

tratsehtsserpnehtnottub

.KOfinottubtratsehtsserP4-6

detacidninoitacolehtetacirbuL

niegapdetacidniehtotrefeR

tesehtsserpnehtlaunamsiht

ehtsserpnehtegapecnerefer

,nottubtesehtsserpuoynehW

evomlliwemarfyrediorbmeeht

emuserotnottubtratsehtsserP

,niagangisedwesothsiwuoyfI

nometidepoohylwenesaelp

.nottubtratssserp&enihcam

txenehttceleslliwenihcameht

gnirediorbmeemuserdnaroloc

rodaerhtreppudaerhtesaelP

sserpnehtdaerhtnibbobkcehc

.gniwesemuserotnottubtrats

1-32

2-32

5-3

,nottubtratsehtsserpuoynehW

C-7

-BD -6

3_4 H711

TURNING THE MACHINE ON

Do Not Show This Screen At Start.

MACHINE REFERENCE GUIDE : Choose a topic screen and press SET

: Exit

3-5

Basic mode is default setting of machine. In case you want to use machine with Advanced mode, please enter machine setting and make Operation mode "Advanced".

5-2

How to turn on the machine

1. Connect the power cord to the inlet on the right side of the machine.

2. Connect the power plug to an electrical outlet.

3. Turn on the power switch.

Please confirm the emergency stop button has been released. Push the power switch firmly so it will remain on.

4. In case you do not need to change frame type, press the

After the carriage and frame move slightly, the embroidery frame will return to the previous position automatically.

Opening Guide is displayed. 3-D In case the setting of Opening Guide is "OFF",

display jumps to step 7. 3-E

SET

button, go to step 7.

Power switch

OFF

PRESS TO CONTINUE

Selected frame

PTA-***** Y=***mm X=***mm

:Change

KEEP CLEAR:CARRIAGE WILL MOVE!

CAUTION: To prevent accidents.

The embroidery frame and carriage will move. Please keep hands clear for your safety.

In case you want to change frame type,

FUNC

press the

button.

-BD -10

3_5 K319

TURNING THE MACHINE ON

MAIN MENU : Chose a topic screen and press SET

5. Select the desired frame with and press the

6. Press up/down of to select desired

SET

button.

: Tubular round frame : Tubular square frame

: Sock frame

: User-defined frame

: Non registered

3-5b

No Name Size(YxX)

61 PTA-12 110mm 62 PTA-15 140mm 63 PTA-18 170mm 64 PTA-21 200mm

:Frame Type

:Frame Size

:Set Frame

type of frame and press the

The display returns to the view of Step 3.

7. Press the

Please proceed steps according to the instruction of "Basic mode" 4-8

In case you need to see explanation of item, select desired item with and press

3-D

ESC

button.

SET

button.

SET

The READ screen is for importing designs from a flash card Please ensure flash card is inserted first befor choosing this option.

In case previous design is not finished completely and power machine off.

Sewing is stopped. Do you wish to continue with this pattern? Pattern Name :[ 12:BIRD ]

Yes No

If this menu appears on the screen

"Advanced mode" is selected. To change to "Basic mode", please enter to "MACHINE SETTING" and change mode to

"Basic mode".

To disconnect, switch the power switch to the off position, then remove plug from outlet.

DANGER: To reduce the risk of electric shock.

Never leave the machine unattended when plugged in. Always unplug this machine from the electrical outlet immediately after use and before performing any maintenance on it.

WARNING: To reduce the risk of burns, fire, electric shock, or injury to persons.

Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

5-2

-BD -11

3_5b K319

TURNING THE MACHINE ON

Display contrast

The contrast can be adjusted by following the procedure below.

3-6

1. When the machine stopped, press and Select "CONTRAST" with .

SET

2. Press the

3. Adjust the contrast as desired by pressing

button.

4. Press the

The setting is fixed.

If you Press the mode.

SET

ESC

you will return to drive

3_6 K101

-BD -12

TURNING THE MACHINE ON

3-7

Calendar and clock setting

Setting the calendar and clock lets the machine advise when oiling and other maintenance is scheduled to occur.

1. When the machine is stopped, press

and Select "OTHER" with .

2. Press the

3. Select "Calender" with

SET

Current year, month date and time is displayed.

SET

button.

and press

4. Select year, month date and time with up/

Calender

Network System Speed Version

06/2005 SUN MON TUE WED THU FRI SAT

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

10:28:36

06/2005

down of .

5. Press the Press right /left of

SET

button.

to select the set-

ting point, and press up/down of select the number of year, month and time.

To select the date, press up/down and right /left of .

6. Press the

The date is fixed.

Press

SET

ESC

to return to Menu mode.

SUN MON TUE WED THU FRI SAT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

10:28:36

07/2005 SUN MON TUE WED THU FRI SAT

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 [21] 22 23 24 25 26 27 28 29 30

9:28:36

07/2005

SUN MON TUE WED THU FRI SAT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Press mode.

ESC

once again to return to Drive

9:28:36

-BD -13

3_7 K101

THE CONTROL BOX

3-8

A. Emergency stop

button

When pressed , the power is switched off and the machine stops immediately. The emergency button locks when pressed. To unlock, turn the emergency button to the right (Arrow direction) then release. The button will unlock. Use this button only for emergency.

B. Display

Shows the embroidery design name, the number of the current needle and other machine generated messages.

C. Drive lamp

Green ..........Machine ready to sew.

Main menu also accessible by pressing MENU, which causes menu to display.

Red .............Machine has detected an error.

An error number will be shown on the Display. 24-1

Blinking red .Indicates the upper thread has

broken or the Bobbin thread has run out.

D. Thread trim button

The Machine will cut the upper and lower thread when this button is pressed.

CAUTION: To prevent accidents.

If you Press the thread trim button, the needle will penetrate the fabric. Please keep your hands clear for your safety.

E. Forward button

Press once............... The frame moves forward

one stitch.

Press continuously... The frame will move forward

continuously.

Keep pressing.......... The button's function locks.

The frame will move forward by 1 stitch continuously. Push the “STOP” button to stop it. When you stop it, push stop button.

Pressing longer still.. Button's function will lock.

F. Start button

This button starts the machine. When pressed, while the machine is running, running, the machine will switch to “inching”. (Super slow speed)

The Machine will return to the previous speed when button is released. If you use the inching function for an extended length of time, the stitch quality may be influenced.

G. Stop button

This stops the machine. When the STOP button is pressed while the Drive Lamp is blinking (green color), the following will take place depending on the manner pressed:

Press once................ Frame moves back one

Press continuously.... The frame will move back-

Keep pressing. ..........The button's function locks.

Keep pressing longer still...

SET

The frame will move forward by 10 stitches continuously. Push the “STOP” button to stop it. When you stop it, push stop button.

stitch. wards continuously. The frame goes back by 1

stitch at a time continuously. Push the stop button again to stop it.

The button's function locks.

The frame goes back by 10 stitches at a time continuously. Push the stop button again to stop it.

P Q

-BD -14

3_8 H711

THE CONTROL BOX

3-9

KLMNO

H. Trace button

When pressed while at the beginning of design, the embroidery frame moves following the outer edge of the design. This allows you to compare the design size and position against the frame before sewing.

I. Pressure foot button

You can raise or lower the presser foot .

J. Needle change button

Moves the sewing head to the adjacent needle in the direction of the arrows.

K. Speed control button

Press the + button to increase the machine sewing speed and the - button to lower the machine speed. The sewing speed is shown on the display.

L. Function button

Press the function button to execute each function of embroidering.

M. Fast button

When you press this key while pressing frame move key, frame movement speed increases. You can make more slow frame speed in

"Machine settings" menu. 5-2

N. Arrow button (Up, Down, Left, Right)

The frame moves toward direction of the arrow mark.. In the menu, select each item required by pressing the arrow mark toward the right direction. You can change direction to opposite side in

" Machine settings" menu. 5-1

O. Set button

By pressing Set button, you can execute each function in the menu and other settings. Indicate target design on LCD panel when nonshowing design. If you press this key and hold, re-display your target design.

SET

P Q

P. Menu button

Displays the function menu for the machine settings and the design set-up.

Q. Escape button

Press ESCAPE button when you stop or cancel the settings selected.

R. Memory card eject button

Press this button to take out the memory card. Do not try to take out the memory card when

is displayed on the LCD display.

S. Memory card insertion slot

PCMCIA card socket for installing the memory cards.

T. USB Mmemory port

USB Mmemory socket.

U. Knob screw

Loose the knob screw and adjust an angle of control box, and tight the knob screw for fixing an angle of control box.

-BD -153_9 DI701

DRIVE MODE

Display example

When beginning an embroidery

Current *Color change number

Stitches of pattern

Memory # of selected pattern

12345

0 3

600

3 8 10 7

Name of selected pattern

Top

19:HAPPYE

Needle number and color

: Color change stop

: Frame out

Currently-selected needle

3-A

Number of maximum repetitions set

While embroidering

+cursor indicates the position of actual stitch point.

Drawing of next 100 stitch will be shown.

Machine stopped during embroidering

Display if the machine has no design in memory

Lamp above icon blinks when each function (Scale, Angle

The embroidered part and the next embroidering part will be colored.

The part which has not embroidered will be shown in outline.

Pointer

/Convert, Width, Repeat, Auto origin and Off set) is set.

12345

600

12345

600

Color change number sewn up to now

Number of stitches sewn up to now

19:HAPPYE

2653 3

8 10 7 3

520 3

Stitch speed

19:HAPPYE

2653 3

8 10 7 3

0 3

Shift to left when color change.

If a needle number is not

assigned to a Color change number, the default color will be assigned automatically.

Sewing starts after

outline of entire pattern is displayed if sewing is started from "Top" position.

"+" cursor indicates the

position of actual stitch point. In the display, pattern is filled with color reflecting sewing progress.

Status

Top This indicates that the machine is ready to start sewing from the "top" memory position of the pattern.

Frame out This indicates that a frame out is occuring.

600

-CR -25

3_A K101

DRIVE MODE

Display example

Display when manually moving the hoop (at TOP state)

12345

3-Ab

Top

19:HAPPYE

Size of pattern and distance

Height Width

Size between start point

and the top of pattern

Size between start point

and the bottom of pattern

Size between start point

and the extreme right of pattern

Size between start point and the extreme left of pattern Y: Y-distance moved X: X-distance moved

219( 109 109) Y: -234.5 123( 61 61) X: 123.8

***

Embroidery area

[***mmx***mm]

****

Display when manually moving the hoop (at RUN state)

Size of pattern

Height Width

Size between start point

and the top of pattern

Size between start point

and the bottom of pattern

Size between start point

and the extreme right of pattern

Size between start point

and the extreme left of pattern

219( 109 109) 123( 61 61)

2653

12345

0 3

600

X: -234.5 Y: 123.8

X-distance moved Y-distance moved

Selected frame

Outline of pattern

19:HAPPYE

8 10 7 3

(Indicates X and Y distance)

-CR -26

3_Ab K101

DRIVE MENU

The following functions are performed by in the drive menu.

3-B

Frame position

Selection the way of frame movement and Move frame.

Center 9-4

Moves the embroidery frame to the center automatically.

Frame out 5-2

Move frame to the front position which was set before. It is convenience if hand work is required in the middle of embroider process.

Design centering

Move design to the center of frame.

Position 9-3

When sewing is interrupted in the middle of a design, this returns the frame to current sewing position regardless of where frame may have been moved with the arrow keys after interrupt.

Frame type

Select appropriate frame type from Tubular round frame, Tubular square frame,

Sock frame, User-defined frame, Non registered or Cap frame etc.

0 Set (Registration of original point)

This enables to set original point manually. Normally original point is registered automatically to the first stitch of the pattern data.

Top 9-4

This causes frame to return to the top of the pattern. The If this function is performed again, the action will be cancelled. The light will turn off. The frame will then return to the previous position it was previously stopped.

lights if you perform this function while in the middle of a design.

Original point return button 5-2

The frame returns to *original point of pattern, and position to start sewing returns to top of pattern data.

Log-in, Log-out

Log-in is for the use of networking between the machine and PC. Log-out is for disconnecting the machine from the network between PC. Refer to the Network software instruction which correspond to this machine.

Turn-off

This will be used for turn off the machine when machine is networking. Refer to the Network software instruction which correspond to this machine.

-BD -17

3_B K101

DRIVE MENU

3-Bb

1. When the machine is stopped, press

The drive menu will be shown.

FUNC

CAUTION: To prevent accidents.

The embroidery frame and carriage will move.

Please keep hands clear for your safety.

2. Select the desired function with and

press

SET

Drive menu will be cleared after execution of selected function.

Frame position

Frame type O Set Top Origin Log-in Turn-off

-BD -18

3_Bb K101

The diagram below describes the layout functions accesed from the main menu. The main menu is accessed

3-CMENU

SET

by pressing

GUIDE

The GUIDE offers tips and step-by-step help for embroidering with the machine. In each stage of embroidery operation there is an easy to follow guide available.

3-D

1. When the machine is stopped, press

and Select "GUIDE" with .

2. Press the

3. Select desired item with

SET

button.

and press

MACHINE REFERENCE GUIDE : Choose a topic screen and press SET

Do Not Show This Screen At Start.

: Exit

4. When or is shown in the right lower

portion of the display, you can move to next page by pressing

5. Press the

You will return to the guide menu.

Press Press

ESC ESC

ESC

to return to Menu mode. once again to return to Drive

mode.

MACHINE REFERENCE GUIDE : Choose a topic screen and press SET

Do Not Show This Screen At Start.

: Exit

-BD -21

3_D K101

+ 155 hidden pages

Happy Industrial Corporation C Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

INDEX

IMPORTANT SAFETY INSTRUCTIONS

WARNING LABELS & THEIR LOCATIONS

SETTING UP THE MACHINE

MAIN PARTS

HOW TO READ THESE INSTRUCTIONS

MESSAGE

TURNING THE MACHINE ON

THE CONTROL BOX

DRIVE MODE

DRIVE MENU

MENU

GUIDE