Happy 15068, X15048, 15048, 15028 User Manual

15068

X15048

15048 15028

PARTS LIST

1

I~

'Y

)

A

i'

1-laPPY

2003.07.09

PARTS LIST

INDEX

CGa9209

Oa-1

FRAME FRAME FRAME FRAME ILLUMINATOR TABLE TABLE TABLE TRANSMISSION TRANSMISSION BED BED BED THREAD THREAD THREAD FIXED FIXED NEEDLE NEEDLE TIMING MOVING MOVING THREAD

1 2 3 (PARTS

1 2

(PARTS

1 2 3

CUTTING CUTTING CUTTING

HEAD

1

HEAD

2 BAR BAR

DETECTING

HEAD HEAD CATCHER

CHANGE CHANGE

BY

MODEL) UNIT UNIT

DRIVER DRIVER DRIVER

1 2

MODEL)

1 2

UNIT UNIT

UNIT

1 2 (PARTS

(PARTS

BY

MODEL)

BY

MODEL)

la

lb

lc

2a

3a

4a 4b

Sa

Ga

Gb

?a

?b

?c 8a

8b

9a

1

Oa

lOb

11

a

12a

13a

14a 14b

15a

* Specifications are subject to change without notice. *When

you place parts orders, please state machine model (example: HCG-1502B-45TIC),

machine number and

if

machine is with option or not.

PARTS

INDEX

LIST

CGb3709

Oa-2

THREAD THREAD THREAD THREAD ROTARY THREAD THREAD THREAD THREAD X

CARRIAGE

X

CARRIAGE

X

CARRIAGE

Y

CARRIAGE CARRIAGE

Y Y

CARRIAGE

MAIN

CONTROL

BOBBIN CAP CAP CAP

TENSION TENSION TENSION TENSION TYPE STAND STAND STAND 1 (PARTS STAND

UNIT

WINDER FRAME FRAME FRAME

THREAD

1

2 (PARTS A A(PARTS B

BOX

(DRIVE (HOLD (CAP

UNIT

1

UNIT

2 UNIT 1 (PARTS UNIT

2(PARTS

BREAK

1

2

BY

2(PARTS

FRAME)

STRETCHER)

BY

MODEL)

BY

MODEL)

FRAME)

(OPTION)

BY

MODEL)

BY

MODEL)

DETECTING

MODEL) MODEL)

(OPTION)

DEVICE

16a

1Gb

17a

17b

18a 19a

19b 20a 20b

21a

21b

22a

23a

24a

25a

26a 27a

28a

29a

29b 29c

* Specifications are subject to change without notice.

* When you place parts orders, please state machine model (example: HCG-1502B-45TTC),

machine number and

if

machine is with option or not.

PARTS

LIST

MF9928

Oa-3

EXPLANATION

~.II

t~~

Ass'y El't PARTS

11

*

G)

This element number here It

indicates

(g)

It

is

the

(3)

It

is

parts number.

@ This parts

fiB.§Mft:~

No.

HMF17870

9

M0416186

10 11

HMF17840 Thread tension ass'y

12 HMF17860 Thread tension lid

31

HCG08170 Roller pin guide

32

rr

~

that

the part shown here

element number

is

entered

OF

LIST

PARTS

Adjusting plate Thread check spring

Jump solenoid ass'y

to

NAMES

is

an

assembly part number.

of

this parts

other page

1

(by

model)

is

a component

in

illustrations.

of

that

mark

"--+"

of

an

assembly part.

shows.

PARTS LIST

EXPLANATION OF LIST 2 (PARTS BY MODEL)

MFa9928

Oa-4

In this parts list, we have parts followed by description These parts are carried in pages where "(Parts by

tl1i~

/ El't

PARTS NAMES

L 8 2 0 HMF00850 L 7 2 0 A HMF00890 L 8 1 8 L 8 1 6 HMF00910

.mni

MODEL

G)

It

(2)

This column shows machine model.

@ This column shows parts number related to machine model.

(Example. Parts number of "Beam" for L820 - HMF00850)

L 8 1 4 HMF00920 L 1 0 1 2 L 8 1 2

W1015-78

7 2 2 HMF01020

is

the element number of this parts

45

Beam

HMF00900

HMF00820 HMF00930

HMF01050

in

illustrations.

of"

(Parts by model)".

model)" after unit name is described.

FRAME...!._1

---

CGal914

1

a-1

FRAME 1

CGb3709

1

a-1

Ass'y_

El't

Parts

No.

1

HCG02460 3 HCG00330 4 HCG00321

Parts Names Note

Cover

Rubber mount Mount

5 HCG00310 Pipe cover 6 HCG32030

Plate washer

7 HCG32021 Table stay (lower) 8 HCG32010 Table stay (upper) 9 HCG32000

12

HCG32071

13

HCG32061

14

HCG32051

15 HCG32041 16

HCG10290

~2a

17

~2a

18 19 HCG10490

~2a

20 24

HCG10480

~2a

26

Plate Table bracket B (side) Table bracket A (side) Table bracket B (rear) Table bracket A (rear) Side cover (left)

Upper shaft cover (left) (by model) Cover bracket (lower) (by model)

Head cover (left)

Head cover (middle) (by model)

Head cover (right)

Cover for needle bar change unit (by model)

27 HCG10240 Side cover (right) 28 HCG00361 Table support cover B 29 HCG30652 Table support B (side)

HCG00383

30

~2a

31

~2a

32 33 CGB00030

~2a

34 35 HCG30662

HCG30642

36

HCG00373 Table support cover C

37

HCG00351 Table support cover A

38

~2a

42

~2a

43

~2a

44

MPZ02300

45

~2a

46

~2a

47

~2a

48

Table support cover D Table support cover (left) (by model) Table support cover (center) (by model)

Cover bracket Table support cover (right) (by model) Table support C (side)

Table support A (side)

Cover bracket F (upper) (by model)

Cover bracket E (upper) (by model)

Frame (by model)

Caster

Upper shaft (by model)

Lower shaft (by model)

Cover bracket (lower) (by model)

FRAME 2

CGal13l

1

b-1

FRAME 2

CGb3709

1 b-1

Ass'y_

El't Parts No. Parts Names

SHBA16100 Hexagon head bolt (M16x1

2 NHBA16000 Hexagon nut (M16)

STAB04006 Truss head screw (cross recessed, M4x6)

3 4

HCG00310

NWAB06000

5

HCG32021 Table stay (lower)

6 7 SWAB06035

HCG32010 Table stay (upper)

8

SWAB06010 Wing bolt (M6x1

9

SLAB5A020

10 11

HCG32000 Plate

12 SCAA06025 Hexagon socket head cap screw (M6x25) 13

WSAA06000

14

WPAA06000

15

SCAA10020 Hexagon socket head cap screw

16

WSAAlOOOO

17

WPAAlOOOO

21

SCAA05015 Hexagon socket head cap screw (M5x15)

22

WSAA05000 Spring lock washer (M5)

23

WPAA05000

24

HCG32090

25

SCAA05020

26

M0408160

27

HCG32080

28

CGB00030

29

SPDD04008 Pan head screw (cross recessed, M4xB)

30 HCG32041 Table bracket A (rear) 31

HCG32051 Table bracket B (rear)

SCAA05010 Hexagon socket head cap screw (M5x1 0)

32

Pipe cover

Wing nut (M6)

Wing bolt (M6x35)

0)

Oval head wood screw (cross recessed head,

Spring lock washer (M6)

Plain washer (M6)

Spring lock washer

Plain washer

Plain washer (M5) Spacer

Hexagon socket head cap screw (M5x20) Washer Table guide Cover bracket

(M1

0)

(M1

0)

00)

(M1

Ox20)

5.1

Note

x20)

FRAME3_

1

c-1

FRAME 3

CGb0926

1

c-1

Ass'y_

El't Parts No. Parts Names

1

SPDD04008 STAB04006

2 4

WPAA05000 WSAA05000 Spring lock washer (M5)

5

SCAA05010

6 7

HMF10330

10

M0402052

11

WPAD04000 Plain washer (M4)

12

HCG10320

13

WSAD04000 Spring lock washer (M4)

14

NHAD04000

15

SCBD04008

16

HCG10440

17

HMF10270

Pan head screw (cross recessed, M4x8)

Truss head screw (cross recessed, M4x6)

washer (M5)

Plain

Hexagon socket head cap screw Protection tape

Spool pin

Spool pin support

Hexagon nut (M4)

Hexagon socket head cap screw with flange (M4x8)

Cover

Cover bracket A

(M5x1

Note

0)

FRAME

__

_

CGa1914

2a-1

FRAME

i!~l

MODEL

i!~

MODEL 1 5 0 4 B

X 1 5 0 4 B HCG10510 HCG10260 HCG13170

X 1 5 0 4 B

!~lli{l

/ El't 1 7

PARTS NAMES

Upper shaft

(left) (lower) (middle)

cover

1 8

Cover bracket

1 5 0 6 B HCG10510 HCG10260

2 0 2 6

Head cover Cover

HCG13180 HCG10500

1 5 0 4 B HCG10510 HCG10260 HCG13180 1 5 0 2 B HCG10510 HCG10260 HCG13170

!~lli{l

/ El't 3 1

PARTS NAMES

i 3 2

Table support !Table support Table support

(left) cover (center) cover (right)

cover

3 4

1 5 0 6 B HCG00760 HCG00410 HCG00770

HCG00470 HCG00460 HCG00450 HCG00760 HCG00820 HCG00770

1 5 0 2 B

HCG00520 HCG00460 HCG00510

CGb3709

HCG10500 HCG10500 HCG10500

2a-1

!~lli{l

/ El't

PARTS NAMES

4 2 4 3

Cover bracket Cover bracket (upper) F (upper) E

1 5 0 6 B HCG10530 HCG10520

i!~

MODEL 1 5 0 4 B

X 1 5 0 4 B

1 5 0 2 B

!~lli{l

PARTS NAMES Frame Upper shaft Lower shaft Cover bracket

/ El't 4 4 4 6 4 7

HCG10530 HCG10520 HCG10530 HCG10520 HCG10530

HCG10520

4 8

(lower)

1 5 0 6 B HCG00750 HCG02700 HCG02710 HCG10340

i!~

MODEL 1 5 0 4 B HCG00811 HCG02720 HCG02730 HCG10340

X 1 5 0 4 B HCG00683 HCG02590 HCG02610 HCG10340

1 5 0 2 B HCG00720 HCG02530 HCG02540

HCG10340

ILLUMINATOR

CGa0929

3a-1

' '

'11

'

' '

'--1

-'

J I

I

A

ILLUMINATOR

CGa3709

3a-1

Ass'y_

Parts No. Parts Names

El't

HMF00192 Illuminator bracket

2

HCG00430 Illuminator cover HMF00320 Vibration insulator

3

4

EPP00480 NHAA06000

5

WSAA06000

6

SCAA05015

8

WSAA05000

9

10 WPAA05000 11

WKAB06000

SCAA06022 Hexagon socket head cap screw (M6x22)

12

Illuminator Hexagon nut (M6) Spring lock washer (M6) Hexagon socket head cap screw (M5x15) Spring lock washer (M5) Plain washer (M5) Square washer(M6)

Note

TABLE

1!.._

__

_

'

......

:

',

4a-1

TABLE

1

CGal131

4a-1

Ass'y_

El't Parts No.

--sa

2

HCG30681

-4b

3

4

HCG30610

5

HCG30601

6

HCG30121

7

HCG30580

--4b

8 9

HCG32110

10

HCG32100

11

HCG30590

12

HCG30691

--4b

13 14

HCG06260

15

--sa

16

--sa

16

--sa

17

--sa

17

--sa

18

M0437016

18

HMF37550

18

M0437056

18

M0437836

19

--21a

HCG37050

20 21

SCBD04008

22

SCAD03006 SCBD04006

23

HCG37081

24

HCG37071

25

M0424080

26 27

M0438941

28

--sa

HCG37091

29

C0440563

30 31

HCM41353

SBAB04010

32 33

HCM41361

34

--21a

35

HCG37060

Parts Names

Table set (by model)

Carriage cover (right)

Table support bracket A Table support F Table support E Table support D Table support (right) Table support stud

Reinforcement plate Table support (front) Table support (left)

Carriage cover (left) Table support bracket B

Cover for thread cutting driver

Embroidery frame ass'y (by model) Tubular frame bracket (upper) (by model)

Cap frame bracket (upper) (by model) Tubular frame bracket (lower) (by model)

Cap frame bracket (lower) (by model)

Clip (300mm)

Clip (280mm)

Clip (190mm)

Clip (170mm) Connecting plate Tubular frame spacer A

Hexagon socket head cap screw with flange (M4x8)

Hexagon socket head cap screw (M3x6)

Hexagon socket head cap screw with flange (M4x6) Tubular frame hold arm (right) Cap frame spacer Spacer

Insert nut

Pitch gauge Tubular frame hold arm (left) positioning pin

Hold spring C

Binding head screw (M4x1

Hold spring base Connecting plate Tubular frame spacer 8

0)

Note

TABLE 2

--

CGa9209

'

4b-1

'

' :

:

'

','

', ',

......

~g:

~

• I I

~ '

J~(_:

'

' '

'

' '

'

:

...

TABLE 2

El't

Ass'y_

Parts No. Parts Names

1

HCG30620 Table support bracket A

2

STAB04006 Truss head screw (cross recessed, M4x6)

-+la

3

SKAB5A020

4

SKAB3E016

5

MPZ01990 Toggle clamp

6 7 NHAD12000

WPAD12000 Plain washer

8

NHAD10000 Hexagon nut (M10)

9

WPAD10000 Plain washer

10 11

HCG30230 Table support screw

12

HCG30670 Table support stud

13

WPAA06000

14

WSAA06000 Spring lock washer (M6)

15

SCAA06025 Hexagon socket head cap screw (M6x25)

16

M0412241 Plastic ring

17

M0410041 Stud

NHAD05000

18

19

HCM34060 Table prop B

20 MPZ01080 21

NHAD06000 Hexagon nut (M6)

22

HCM34050 Table prop A

SNAB3A010

23 24 SCBD04008 25

HCG30630

26

HCG30360 Table prop block

27 HCG30201

Table support C (side)

Round head wood screw (cross recessed head, Round head wood screw (cross recessed head, 3.5x16)

Hexagon nut

Plain washer (M6)

Hexagon nut (M5)

Knob bolt (M6)

Flat head tapping screw (cross recessed head,

Hexagon socket head cap screw with flange (M4x8) Table support bracket B

Table prop plate

(M (M

(M1

12)

0)

3.1

5.

1 x20)

x1

0)

CGa9Bl7

4b-1

Note

TABLE

~·

CGa9209

,'

' '

'

',

5a-1

TABLE

CGb3709

Sa-1

1~~

PARTS NAMES Table set Embroidery Tubular frame Cap frame

1

50

6 B

~~

MODEL 1 5 0 4 B

~~

MODEL 1 5 0 4 B

X1504B

1 5 0 2 B

1~~

PARTS NAMES Tubular frame Cap frame Pitch gauge

1 5 0 6 B

X1504B

1 5

0 2 B

/ El't

1

HCG30901 HCG30700 HCG30952 HCG30790

1 5

frame ass'y bracket (upper) bracket (upper)

HCG937070 HCG937080 HCG937090 HCG937100

1 6 1 6

HCG37300 HCG37401 HCG37260 HCG37251

1 7 1 7 2 8

bracket

HCG37310 HCG37410 HCG37220 HCG37210

(lower) bracket (lower)

HCG37330 HCG37430 HCG37240 HCG37230

HCM53032 HCM53052 HCM53032 HCM53052

HCG37320 HCG37420 HCG37280 HCG37270

TRANSMISSION UNIT 1

A

30

cGa2426

6a

-1

TRANSMISSION

UNIT

1

CGa2426

6a-1

Ass'y_

El't Parts

1

3 4 6 9

10 11 12 13 14 15 16 17 WPAA06000 Plain washer (M6) 18

19 20 21 22 23 24 26 HCG02320 Tension plate A 27 28 29 30 31 32 33 34 HCG02372 Tension pulley 35 36 37 38 40 44 45 HCG02690 Upper shaft collar B 46 HCG60170 Main drive wheel C 47 48 49 50 51 52 53 54 55 56 57

No.

-+2a

SSAA06010 SSAA05008 SPBB04008

MPV00540 HCG02340 Upper shaft pulley

SCAA06008

HCG02091 Dial

SCAA04006

HCG02430 Pointer

SPDD03006 Pan head screw (cross recessed, M3x6)

M0408150

WSAA06000 Spring lock washer (M6)

SCAA06020

HCG02330

SCAA06015

M0408160

SCAA06025 SCAA06018

HCG02361

SSAA06008

NHAA06000

SHAD08015 Hexagon head bolt (M8x15)

WSAA08000 Spring lock washer (M8)

SF402130

MPR00440

MPB00030 HCG02380 Tension shaft WSAA12000 Spring lock washer (M12) WPAA12000 Plain washer (M12)

SCAA06010

-+2a

SCAA05020 STAB04006

HCG02660 Fasten collar MPB00880 HCG02670 Bush HCG02620 Upper shaft plate HCG02550 HCG02650 HCG02630 MPB00860 HCG02680 Lower shaft collar

Parts Names Upper shaft (by model)

Hexagon socket set screw Hexagon socket set screw (M5x8) Pan head screw (cross recessed, M4x8)

Timing belt

Hexagon socket head cap screw (M6x8)

Hexagon socket head cap screw (M4x6)

Rubber cap (small)

Hexagon socket head cap screw (M6x20)

Tension plate B

Hexagon socket head cap screw (M6x15)

Washer

Hexagon socket head cap screw (M6x25) Hexagon socket head cap screw (M6x18)

Motor pulley Hexagon socket set screw (M6x8) Hexagon nut (M6)

Tension washer JO-ring (J0-42)

Bearing (6004LLU)

Hexagon socket head cap screw Lower shaft (by model)

Hexagon socket head cap screw (M5x20)

Truss head screw (cross recessed, M4x6)

Bearing (6205ZZNR)

Pulley

box 2 Lower shaft pulley Lower shaft plate Bearing (6004ZZNR)

(M6x1

0)

(M6x1

Note

0)

TRANSMISSION

UNIT

2

CGa2426

6b-1

14

TRANSMISSION

UNIT

2

CGa2426

6b-1

Ass'y_

El't Parts No. Parts Names Note

HCG02503 Motor cover

2

SPDB04008 SHAD08030 Hexagon head bolt (M8x30)

3

4

WSAA08000 Spring lock washer (M8) WPAA08000 Plain washer (M8)

5

HCG75010 Drive motor

6

·-+6a

7

8 NHAA08000 Hexagon nut (M8) 10 SCBA04008 Hexagon socket head cap screw with flange (M4x8) 12

STAB04006

-+6a

13 14

HCG02560 Box cover 2

Pan head screw (cross recessed, M4x8)

Motor pulley

Truss head screw (cross recessed, M4x6)

Pulley box 2

BED

1

CGa1806

BED

1

CGalOOl

?a-1

Ass·~

El't Parts No.

SPDB04008

HCX78002

2

HCM04180 Spring B

3

4

MPR00420

5

SPDB03006 6 HCM04171 7 HCM04191 8 SPAC2C010 9

NHAC2COO.O HCM04531 Rotary hook shaft (for Y 480)

10 11

SSAA04004

HCM04680 Stopping collar A

12 13

MPB00120

14

HCG04014 15 HCM04232 Rotary hook retainer 16

SAAA03006

HCG04035

17 18

SSAA05006

HMF04190

19 20

MPZOOOSO

20

MPZ00540

21

MPZ00550

MPZ00080

22

HCM04144 Shaft

23

HCM04650 Hinge spacer

24

SPDB04010

25 26

HCM04160

27 HCM04150 28

HCG04230

29

HCM04490

HCM04510

30 31

HCM04480

32

SCBA03006

HCM04131 Fulcrum block

33

HCM04413

34 35

WSAD03000

36

NHAD03000

37 HCM04121

MPR00290

38

HCM04203

39 40

HCM04211

Parts Names Pan head screw (cross recessed, M4x8)

Keeper solenoid

E-ring (E-4) Pan head screw (cross recessed, M3x6) Solenoid base Plunger Pan head screw (cross recessed, M2.3x1 Hexagon nut (M2.3)

Hexagon socket set screw (M4x4)

Plastic thrust washer (TW0815) Bed

Hexagon socket button head screw (M3x6) Bushing for rotary hook shaft Hexagon socket set screw (M5x6) Stopping collar Rotary hook Rotary hook (for thick thread) Bobbin Bobbin case

holder

Pan head screw (cross recessed, Keeper shaft Spring A Keeper cover Stopper pin Stopper Stopper bracket Hexagon socket head cap screw with flange (M3x6)

Keeper Spring lock washer (M3) Hexagon nut (M3) Fulcrum pin E-ring (E-3) Keeper actuating Keeper actuating

plate A plate B

M4x1

Note

0)

BED 2

CGal919

?b-1

BED

2

CGa1828

?b-1

Ass'y_

46* 46* 46* 46* 46*

46*

46* 46* 46* 46* 46* 46* 46* 46* 46* 46* 46*

El't

Parts

No.

HCM04092

2

WPAA05000 WSAA05000 Spring lock washer

3 4

SCAA05020

SCAA04010

5

HMF04050

6

7 SCAA04008 Hexagon socket head cap screw (M4x8)

WPAA06000 Plain washer (M6)

8

M0404240

9

10

M0404263

11

M0404250

12

M0404271

13

WPAA04000 Plain washer (M4)

14

SCCA04015 Hexagon socket head cap screw (M4x15)

15

HCG04014 Bed

23

HMF04260 25 NHCA03000 26 SCAA03004

HCM04580 Bobbin thread holder

28

MPZ02230

30

SCAA05010

31 32 SCAA03006 Hexagon socket head cap screw (M3x6)

HCM04750 Needle plate

33 34

MPZ00040

HCM04050

35

HCM04041

36 37

HCM04252

HCM04223

38 39

WSAA03000 40 WPAA03000

41

HCM04550

42

C0404301

45

HCM04293

46

HCA04030

47

HCA04060

48

SSAA04004

HCA04070

49

HCA04040

50 51

HCA04050

SSAA03003

52

SAAA03005

53

HCA04090

54

HCA04082

55

SCAA03012

56 57

HCA04100

Parts Names Note Link base

washer (M5)

Plain

(M5) Hexagon socket head cap screw (M5x20) Hexagon socket head cap screw Support for moving shaft

Drive arm for knife Hinge screw for link Link Fasten block for thread cut shaft

Flat head screw Hexagon nut Hexagon socket head cap screw (M3x4)

Washer

Hexagon socket head cap screw

Screw for needle plate Cover B (for Y 480) Cover A Hinge screw for Rod

(for Y 480) Spring lock Plain Link C Drive shaft for link Knife

Thread cutting device ass'y

Knife drive shaft retainer Hexagon socket set screw (M4x4) Rotary hook retainer base

Thread cutting device base

Knife drive shaft Hexagon socket set screw (M3x3) Hexagon socket button head screw (M3x5) Holder retainer Holder support Hexagon socket head cap screw (M3x12) Fixed knife

(M3)

washer

washer (M3)

link

(M3)

(M4x1

(M5x1

0)

BED 3

29

CGa8601

?c-1

30

3

~.P

4

I

'~

Happy 15068, X15048, 15048, 15028 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual