Happy HCM-806-36T User Manual

1-laPPY

1-Y\PP'(

HEAD OFFICE

TOKYO OFFICE 2-9·5, Taito, Taito-Ku, Tokyo

HAPPY
INDUSTRIAL
GmbH

I

HCH-8-cb-36T

Industrial

5-9-16,Miyamachi, Yamagata-city 990, Japan
Phone:

Phone: [phone] Telex: 265-5482
FAX:

Am Kummerling, 10·12
6501
Germany
Phone: [phone]

0236-23-7111 FAX: [phone]

03-3835-8917 Cable: HAPPYSEW TOKYO

Bodenheim

Corporatim

am

Rhein

FAX.

110,

Japan

0211-161630

[

1

995.01

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PARTS

El't

HMF02070

2

HMF02021

3

HCM02220

3

HMF02041

3

HCM02200

3
4

HMF02061

4

HMF02310

5

M0400081

6 HMF13150

7

HMF13161

8

HMF13271

9

10

SF530511

11

MPC00010

12

MPC00020

13

M0400062

14

MPB00460

15

M0400020

15

HCM00351

16

M0400010

16

MPZ01590

17

HMF00180

18

M0400031

19

NA18000A

20

SV18050A

21

22

MPZ01240

23

NA20000A

24

M0400071
25
26

27

HMF00170

28

28

HMF00130
28

HMF00150
29

HCM00120

HMF00150

29

HCM00120

30
31

HCM00120
32
33

34

35

M0402130
36

M0408811
37

HMF02341

38

PARTS

No.

NAMES

Beam

(by model)
Arm
Support
Support
Support
Support
Cover

Cover
Cover
Bracket for shaft cover
Shaft cover left (by model)
Shaft cover left

Shaft cover support
Magnet
N-coupling (15-15)

N-coupling (20-20)
Machine number plate
Thrust washer
Stud bolt
Hoisting bolt pillar (for 812-48)
Hoisting bolt
Hoisting bolt (for 812-48)
Cover
Block
Nut (M18)
Bolt (M18x50)
Frame
Adjuster
Nut (M20)
"HAPPY" brand plate
Upper shaft 1 (by model)
Upper shaft 2
Upper shaft 3 (by model)

Duct E (812-48)
Duct A (806-48)
Duct C (804-48)
Duct A (812-48,804-48)

Duct C (806-48)
Duct A (812-48,806-48)
Duct A (812-48)
Lower shaft 1
Lower shaft 2
Lower shaft 3
Upper shaft grip

Upper shaft 4 (812-48)
Lower shaft 4 (by model)
Balancer (for 812-48)

box right

box right (for 806,804type)

box right, for jumbo hook

box right, for jumbo hook (for 806,804type)

right

right (for 812-48)

plate for frame

(B)

for cover bracket

base

(by

model)

(by

(by
(by
(by

(I)

model)

model)
model)
model)

ass'y

NOTE/

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TABLE 1

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PARTS No.

El't

1

2

M0430013

3

4

M0430020

4

HCM30410
HCM40450

5

HCM40470

5

HCM40700

5

HCM40480

6

HCM40440

6
7

C0440561
HCM40491

8

9

M0412241

10
11

M0410041
NA05000B

12

HCM34060

13

MPZ01080

14
15

HCM34050

16

NA12000D

17

WA12000D

18

HCM33021

18 HCM33060
18 HCM33110
19 HCM33041
19

HCM33080

20

HCM3-3031

20 HCM33070

HCM33120

20
21

M0437016

22

M0437036

22

22

M0437056

22

M0437836
M0437002

23
24

HCM32030

24

HCM32060
HCM32010

25
25

HCM32050

26

HCM32020
HCM32040 Table support D (Y300,Y360)

26
27

HCM32090
HCM32071

28

HCM32081

29

HCM32101

30
31

HCM32030

PARTS

NAMES

Table set (by model)
X carriage cover (by model)

Stud

tor cover

Ud

for table hole
Lid for table hole (for 812·48)
Hold arm D for Tubular frame (Y480)
Hold arm F for Tubular frame (Y300,Y360)
Hold arm F for Tubular frame (for 720-30)
Hold arm D reinforcement (Y480)
Hold arm F reinforcement (Y300,Y360)
positioning pin
Hold spring
Jig for positioning tubular frame (by model)
Plastic ring
Stud
Nu1

(M5)

Table prop B
Knob bolt (M6)
Table prop A
Nut (M12)
Plain washer (M12)
Y carriage cover, front (Y480)
Y

carriage cover, front (Y300)
Y carriage cover, front (Y360)
Thread cut cover
Thread cut cover (Y300,Y360)

carriage cover, rear (Y480)

Y
Y carriage cover, rear (Y300)
Y carriage cover, rear (Y360)

Frame ass'y (by model)
Clip (300mm)
Clip (250mm)
Clip (190mm)

Clip (170mm)
Knob screw

Table support C (Y480)
Table support F (Y300,Y360)
Table support A (Y480)
Table support E (Y300,Y360)
Table support B (Y480)

Table support I (for 720-30)
Table support G (for 720-30)
Table support H (for 720-30)
Table support J (for 720-30)
Table support C

(Y480)

NOTE/

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Ill

Ass'y

TABLE 2

1ijg]

B't

1

3 HCM34020 Bracket for table reinforcement

4

5 Table reinforcement pipe 1 (by model)

6
6

7

8

9

9

10

11
12
13
14

15
15
16
17
18

19
20

21

22 WA06000A

23
24
25
26

27

28
28
29

30

31
32
33

34 HCM34570 Guide reinforcement

35
36
37

38

tmc!lJ~-&

PARTS

PARTS
SV05020A

NAOSOOOA

MPZ01490
MPZ01500
MPZ01510
MPZ01520
MPZ01460
MPZ01450
MPZ01480
HCM34532

HCM34523 Holder
MPZ01470
SS04004A

HCM34631 Spacer B
HCM34641

SC05015A
WB05000A
WA05000A
HCM34141 Connecting plate for reinforcement

WB06000A
NA06000A
SS06035A
HCM34041

HCM34621

HCM34512 Table bracket
HCM34131 Support B for table reinforcement
SC06035A

HCM34551
MPB00630
HCM34561

WA10000A
WB10000A
SC10020A
HCM34541

No.

Spring washer
Nut (M6)

Set screw (M6x35)
Support for table reinforcement
Table reinforcement pipe 2 (by model)
Table bracket B (for 812-48)

Cap screw (M6x35)
Guide
Bushing (8082030)

Guide shaft

Plain washer
Spring washer (Ml
Cap screw (M10x20)
Guide holder

NAMES

Hexagon

Nut (M5)

HD·pipe,
HD-pipe, 4m (for 804,806type)
Connecting screw
Clamping ring
Pump PB4625
Pump PB2623 (for 804,806type)
Folding crank

Cylinder

Cylinder
Set screw (M4x4)

Spacer (for 812-48)
Table reinforcement 1
Cap screw (M5x15)
Spring washer

Plain washer

Table reinforcement 2 (by model)
Plain washer

head

6m

cover

bolt (M5x20)

(by model)

(MS)

(MS)

(M6)

(M6)

(M10)

0)

2.3

CM5113

NOTE/-~

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SUPPORT

BOX

LEFT

3.1

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Ass'y

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PARTS

PARTS

El't

1

2

HCM02132

3

HCM02211

3

HCM02012

3

HCM02191

3
4 HMF00110 Thread cut actuation unit cover

HCM00060

5
5 HCM00181

HMF00120 Motor cover bracket

6
7

MPZ00020

7

MPZ01530
M0402220

8

MPZ00010

9

HMF02110

10

HCM02050

10

MPV00400

11
12

M0408150
HCM02072

13
13

HCM02121
HCM02163

13
14

HCM02230 Drive shaft support
HCM02241

15
15

HCM02251

16

MPR00350

17

MPB00530

18

M0402141
HMF02121

19

M0402150

20
21

HCM02041
HCM02151

21

MPV00020

22

MPR00410

23
24

MPB00150
HCM02060

25

EPM00280 Drive motor with brake 6P-0.75KW

26

EPM00340

26
26

EPM00320
M0402863

27

M0402181

28

M0402810

29

HMF02100

30
31

MPB00590

32

HMF02090
HCM02031

33

MPV00030

34

M0402840

35

M0402620

36

M0402830

37

M0402800

38

M0402820

39
40

MPV00310

40

MPV00280
M0402295

41

No.

M0402052
M0402371

Timing pulley
Timing pulley spacer
Inner spacer
Timing belt (Y480)
Timing belt (Y300,Y360)
Adjusting disc

NAMES

Spool

pin
Spool support
Support box left
Support box left (for 806,804type)
Support
Support box left, for jumbo hook (for 806,804type)

Motor cover (Y480)
Motor cover (Y300,Y360)

Motor slide base
Motor slide base (for 804type)

Rubber sheet for motor
Square washer
Motor pulley
Motor pulley (for 804type)
Main drive belt
Rubber cap (small)
Cover left (Y480)
Cover left
Cover left

Drive shaft support cover A

Drive shaft support cover 8
JO-ring (J0-52)
Bearing (6205LLU)

Key for upper shaft
Drive shaft upper
Clamp (upper)
Tension bracket
Tension bracket
Idler
JO-ring (J0-35)
Bearing (6202LLU)
Tension pulley

Drive motor 6P-0.75KW (for 806type)
Drive motor 6P-0.4KW (for 804type)
Drive shaft lower
Allocation shaft key A
Drive pulley spacer

Drive pulley
U-Nut
Pointer
Idler bracket
Idler
Washer for drive shaft

Flange

box left, for jumbo hook

(812·48)

(Y300,Y360)

(Y480)
(Y300,Y360)

pin

(D)

pulley

(D)

(D)

(D)

(Y

480)

(Y300,Y360)

NOTE/

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27*
27*
27*
27*

27*
27*
27*
27*
27*

HEAD BED

li~

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PARTS

1

HCM04030 Rotary hook shaft

1

HCM04370 Rotary hook shaft (Y300,Y360}

2

SS05008A

3

HMF04060 Gear for rotary hook shaft

4

MPB00120
CS404030

5

HCM04012

6
6 HCM04364
7

HCM04020

8 MPB00150

MPR00410

9

10

HCM04340

10

HCM04430

11

HCM04080

12

C0404420

13

C0440431

14

HCM04422

14

HCM04072

15

MPR00420

16

HCM04160

17

HCM04150

18

HCM04141 Shaft holder

19

HCM04131

20

HCM04411

20

HCM04111

21

WB03000D

22

NA03000D

23

HCN04121 Fulcrum

24

MPR00290

25

HCM04203

26

HCM04230

27

HCM04264

28

SS04006A

29

C0404241
HCM04282

30

,,

31

HCM04321 Fixecfi<rill9'1

32

SC050fOA

HCM04271 Thread cutting base

33

HCM04301

34

35

HCM04330

HMF04140 Holder retainer

36
37

HCM04291

38

HCM04061

39

C0404031

40

MPZ00040

41

HCM04050

41

HCM04381

42

HCM04041

43

HCM04251

44

HCM04222

44

HCM04391

45

HCM04470

46

C0404301

47

HCM04090

48

HMF04050

49

N0404240

50

M0404250

51

M0404262

52

M0404271 Fasten block for thread cut shaft

No.

,,

-cap

PARTS

NAMES

(Y

480)

Set screw (M5x8}

thrust washer (TW0815)

Plastic
Bushing for rotary hook shaft
Rotary hook base (Y480)
Rotary hook base
Bed plate (for Y 480type)
Bearing (6202LLU)

C·ring (C-35}
Bed

stud B (Y480)

Bed

stud C (Y300,Y360}
Holder
Fulcrum shaft holder
Fulcrum shaft for cap frame
Keeper cover
Keeper cover (for jumbo hook}
E-ring (E-4)

Keeper shaft
Spring A

Fulcrum block
Keeper

Keeper (for jumbo hook)
Spring washer
Nut (M3}

pin
E-ring (E-3}
Keeper actuating plate A
Rotary hook retainer
Thread cutting device ass'y
Set screw (M4x6}
Knife drive shaft retainer

Rotary hook retainer base

~~"'~''"~"'./

screw

Knife drive shaft
Bobbin thread holder

Knife
Needle plate
Side cover for rotary hook base
Screw for needle plate

B (Y480}

Cover

Cover C (Y300,

A

Cover

Hinge screw for link
Rod

(Y480}

Rod

(Y300, Y360)
Unk B
Drive shaft for link

Link base
Support for thread cut shaft

Drive

arm

for knife
Link
Hinge screw for link

(M3}

(M5x1

Y360}

(Y300,Y360)

0)

, .

4.1

CM5117

NOTE/-~

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Ass'y

El't

53

cM:::MPz01260

54

54

55

55
56
56
57
58
59
60
61

62

63

64

65
66
68
69
69

HEAD

ffi!a"Mi-&

PARTS

HMF04190

MPZ01290
MPZ01360

MPZ00550

MPZ01370
MPZ00080
MPZ01380

SS05006A

HCM04211
HCM04191
HCM04170
HCM04180

WA06000A

HCX78000
M0404122

SF404070

SF404030
HCM04400
HCM04101
HCM04442

No.

PARTS
Stopping collar

Rotary hook::;>
Rotary hook (for thick thread)
Jumbo hook
Bobbin
Bobbin (for jumbo hook)
Bobbin case
Bobbin case (for jumbo hook)
Set
Keeper actuating plate B
Plunger
Solenoid base
Spring B

Plain
Keeper solenoid
Fasten collar
Drive spiral gear

Spiral collar
Rod
Bed
Bed

BED

NAMES

screw (M5x6}

washer (M6)

support (for Y300, Y360type)
stud A (Y 480)
stud D (Y300, Y360}

4.3

CM4C27

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THREAD

CUT

ACTUATION UNIT

5.1

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fili11l

Ass'y El't

10
11
12
13
14
15
16
17
18

19

20

21
22
23

24
25
26
27
28

29

30

31
32

33

34

35

36

37

38

gj!.P,jl~

PARTS

No.

PARTS

NAMES

Cover

HMF06100

1

HMF06010

2

MPZ00440

3

M0404280

4

M0406101

5

6

M0404292 Joint for moving shaft

7

HCM06030

8

EPS00010 Micro switch

9

HMF04190 Collar
SS04004A
HMX78020
M0406010
HMF06070 Felt base
HMF06080
HMF06060
HMF06050
HMF06041 Solenoid base

M0406050
HMF06030 Lever shaft support
M0406260
M0406252
M0406171
HMF06020 Cam support left
M0406200

SX04008D

MPB00150

MPB00160

HCM06011
M0406161 Slide shaft
M0406142

SF406050

SF406040
NC06000A
M0406410
M0406220

M0406211 Roller screw

for thread cutting drive

Cam

support right
Aange bushing
Nut
LS

dog

Moving shaft (by model)

Micro switch base

Set

screw (M4x4)
Thread cutting solenoid
Solenoid felt

Solenoid spacer
Fixing plate
Solenoid

E·ring (E·12)
Lever spring

Urethane washer

Lever shaft
Guide pin

Spacer
Cap screw with flange

Bearing {6202LLU)

Thrust bearing (51102)
Drive cam for thread cutting

Lever drive pin

Roller shaft
Cam
Nut (M6)
Washer

Thread cutting roller

stud

lever

(M4x8)

NOTE/

CM4725

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ncAu

.HMF4119

b.U

10

11

12
13
13
14

15

16

17
18

19

19

20

21

22

23
23

24

25

26

27

28
29

30

31

32

33

34

35

36
37

38
39

40

41

42
43

44

45

46

47

FIXED

~

!BJMI-&

~·t

PARTS

No.

1

HMF08170

2

MPB00240

3

M0408483

4

MPR00280

5

SB04006A

6

M0408403

7
8

M0408423

9

M0408412

HMF080SO
M0408870
M0408276
HMF08191
HCM08020
MPB00080
C0408060
C0408040

C0408051

C0408030
HMF08200
HMF08120

HMF08080
HMF08061

M0408430
HMF08140
HMF08150
HMF08090

BMF'08100
SS04006A
HCM08012
HMF08070

C0408100
MPB00190
MPB00180
HMF08110
M0408003

M0408223
M0408230
HMF08040
SS05008A
M0408210
M0408160

SV0601

HPROOOSO

M0408170
MPS0()030
MPB00210

M0408180

HMF08030

M0408203

OE

HEAD

PARTS

NAMES

Roller

pin (lower)
Bearing
Bearing case
Dl N-ring (G-6)
Screw for face plate
Lower face plate
Aat

Holding plate.
Cushion
Upper face plate
Felt
Jump structure unit
Jump solenoid ass'y
Jump

Plastic thrust washer (TW0613)
Take-up lever catcher ass'y
Fasten collar
Positioning pin
Fixing plate for
Take-up lever cam

Take-up lever cam (for jumbo hook)
Roller pin guide
Roller pin (upper}
Plate
Guide bar for take-up lever (for 7 needle)
Guide bar for take-up lever (for 8 needle)

Guide base (left} for take-up lever
Guide base (right} for take-up lever
Set
Fixed head
Head spacer
Take-up lever catcher shaft
Needle bearing (HK2020LL}

Plastic thrust washer (TW2040)
Drive gear (1} for needle ber
Fasten collar
Guide rail for slide block
Slide block
Slide shaft
Set screw {M5x8)
Screw for crank rod

Washer
Bolt (M6x10)
BO-ring
Washer (A)
Holder spring
Bearing

Drive gear (2) for needle

Crank

Crank

(LF1

060ZZ)

head screw (M2.5x5)

for

fixed head

solenoid ass'y (for 812-48type)

cam

nu1

screw {M4x6}

(B)

(80·28)

(6001

ZZ)

bar

shaft

rod

0.1

CM5113

NOTE/~~

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4

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BAR

SELECTION

UNIT

7.1

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El't

PARTS

1

HMF10060 Collar

2 JO-ring (J0-42)

3 MPB00610

4

EPM00090
EPM00020

5

HMF10020

6

MPK00010

7

SP04008B

8

M0451020

9

10

HMF10120
11
12

M0404280
M0404292

13
14

SS05008A
15

HMF10080

HMF10071

16
17

SM03006D

HMF83620

18

HMF10090

19

M0410070

20
21

HMF10010

22

MPB00230

23

HMF10100

24

HMF10110
NA12000B

25

WA14000D

26
27

MPB00220
MPR00070

28
29

M0410081

30

MPS00050

31

SS04008A
HMF10151

32

HMF10171

33

34 MPB00240

M0408483

35

36

MPR00280
HMF10180

37
38 HMF10131

PARTS

No.

Bearing (6905ZZ)
Motor
Gear head

Drive shaft ass'y for needle bar selection unit

Key (both round 5x5x47)
Flat head screw (M4x8)
Needle

No.
Detecting plate for needle position
Moving shaft (by model)
Nut

Joint
Set screw (M5x8)

disc boss

Slit
Slit

disc

(M3x6)

Screw

bar selection board ass'y

Needle

Bracket for needle bar selection board

Rotating slotted cam
Base for needle bar selection unit
Cam follower (with nut, KR16XLL)

bar

Slide
Rail
Nut (M12)
Washer (M14)
Bearing (6002ZZ)
C-ring (C-32)

A

Collar

Plate spring

Set screw (M4x8)

Pin

(upper)

Pin

(lower)
Bearing
Bearing case
DIN-ring

Shaft holder
Stud

NAMES

display sticker

(LF1

060ZZ)

(G-6)

NOTE/

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DETECTING

UNIT

8.1

*EI

m~

Ass'y El't

10
11
12
12
13
14

15

16
17

18

19
20
21
22

23
24

25

BBJMI~

PARTS

PARTS

No.

SS04010A

1

2 HMF10210

HMF10203

3

4

MPB00620

HMF10220

5

HMF10230

6

7 HMF10193 Encoder bracket A

M0402670

8

9

HMF10281
HMF10270
M0451060
M0451070
HMF10291
HMF10241
HMF84010

C0402070
HMF10250
M0410103
SM03008D
M0410123

C0402041 Slit disc boss
SS05008A
HMF10260
MPBOOOSO
HCM10020

NAMES

Cap screw (M4x10)
Encoder drive gear A
Encoder bracket B

Bearing (LF1680ZZ)
Encoder drive gear B
Encoder collar

Rotary encoder A
Cover (by model)

bracket B

Cover

bracket A

Cover

Needle

No.

sticker
Side cover
Encoder cover

Rotary encoder B
Board cover
Bracket for board
Timing detecting board ass'y

(M3x8)

Screw
Detecting slit disc

screw (M5x8)

Set

Spacer

Bearing block

(for HCM·Y480,806-36type)

Stud

MF4814

NOTE/-~

HaPP~

IVIUV

II'Jl'A

nCAU

MFS113

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HaPPY

m

t'Sil!11

Ass'y El't

2 M0412120 Rail 2 (tor 7 needle)
2 M0412130 Rail 2 (for 8 needle)

3

4 M0412411 Thread holding screw

~-S

6 M0412390 Thread holding disc
7 HMF12200 Thread guide plate lower (for 7 needle)
7 HMF12210 Thread guide plate lower (for 8 needle)
8

9
10
10
11
11
12
12

13
14
15
16
17
18
19

19
20
21
22
23
24
25

26
27
28
29

30
30
31
32

33

34

35
36
37

38
39
39
40
40

40
40 HMF12042

41

42
42

MOVING

m6'1.'!li~

PARTS

No.

PARTS

HI:::ALJ

NAMES

M0412060 Take-up lever shaft (for 7 needle)
M0412070 Take-up lever shaft (for 8 needle)

Cover right (by model)

.

------

-·

-··-

M0412400

----

--·-

spring::_-:,

-------

M0412382 Thread holding rubber

Number sticker

HMF12240 Front panel lower (for 7 needle)
HMF12250
M0412334
M0412342

Front panel lower (for 8 needle)

Thread guide plate B (for 7 needle)
Thread guide plate B (for 8 needle)

HMF12223 Front panel upper (for 7 needle)
HMF12233
HMF13040

SF530502
HMF13012

Front panel upper (for 8 needle)
Cover left
Cover center (by model)
Magnet (A) for cover bracket
Cover bracket

HMF13302 Magnet for cover bracket
HMF13290 Cover bracket (left)
M0412005
M0412012

Thread guide plate C (for 7 needle)
Thread guide plate C (for 8 needle)

M0412280 Borer blade
SP03006D Screw (M3x6)
M0412273 Bracket A,B for borer

M0413030

SF512010
MPZ00150
MPZ00140

Plastic ring (C)

Blade cover
Needle (#11)
Fixing screw

M0412250 Needle holding block
HMF12120

Cushion

HMF12300 Prsure foot ass'y
HMF12070

Prsure foot sheet (for 7 needle)

HMF12080 Prsure foot sheet (for 8 needle)

M0413060 Needle bar spring

(2)

M0412200 Screw for needle bar boss
M0412801 Needle bar boss
HMF12090 Needle bar spring upper
MPR00080

E-ring (E-5)

M0412164 Needle bar
HMF12271

Take-up lever ass'y

HMF12150 Collar
HMF12161
HMF12171

Rail

upper (for 7 needle)

Rail

upper (for 8 needle)

HMF12022 Moving head main body (for 7 needle)
HMF12012
HMF12052

Moving head main body for jumbo hook (for 7 needle)

. Moving head main body (for 8 needle)

Moving head main body for jumbo hook (for 8 needle)

HMF12310 Fasten block
HMF12180

HMF12190

Needle bar boss lift cage (for 7 needle)
Needle bar boss lift cage (for 8 needle)

__,

~'

I c_5rt(J;:c?1.;

NOTE/

(<J

9.1

MF5113

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e-;::.-/:,

A

L

c'

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