Happy HCA-1201-40TTC User Manual

ELECTRONIC

EMBROIDERY

MACHINE

PARTS LIST

1

I~

'Y

)

A

i'

1-laPPY

2002.05.01

PARTS LIST

INDEX

CAa0020

Oa-1

CHASSIS & TABLE 1 a

cHASS.iS.W&JtABGe::t®P5.tbN"'i?ARIS)'

TRANSMISSION UNIT 1 3a

TRANSM:ISS.tbNJJNiT2

TRANSMISSION UNIT 3 BED2

::

/2~f\

:?:/@'m%':36}

3c

4b

THREAD TENSION UNIT

mHsei«cf:srAtiio

X CARRIAGE 1

)(]JARRIAGE

Y CARRIAGE MAIN UNIT 2 15b

=::a()iimeotJaox

THREAD

FIXED HEAD 1 6a

EIXEO.HEAtl2\

NEEDLE BAR CHANGE UNIT 7a

:

mirJ.um:=:=o.ememitiie.uNim

MOVING HEAD 9a

=

THREJ:D.:tMi:ttSHEF{ . ::::=::

* Specifications are subject to change without notice. *When

machine number and if machine is with option (example: cap frame) or not.

CUTTING DRIVER 1 5a

SiJTitiN®HDRtYfllR:a:m=:=:::=::::=

:::::

:::=

: :

you place parts orders, please state machine model (example: HCA-1501-40ITC),

=i

: :

\5b'm

:mm:m:::m:m:mm:t:m::::~b.:'m

::m:m:/::::::::::::=m::m/s~i::m

::::

\:'m\\'m\MO.a\'

ACCESSORIES 1 17a

:

AOOfllS.sosieS.2

CAP FRAME (DRIVE FRAME) 18a

CAP FRAME (CAP STRETCHER) 18c

> <

2 >

:

11

a

====================:t2a'

13a

13b

14a

,tsa<

AZb

PIIQN)

(OPTION)

PARTS LIST

CAa0020

Oa-2

EXPLANATION

Ass'y

CD

~

@ It is parts number.

@ This parts is entered to other page of that mark

El't Parts No. Parts Names

HMF17870

9

10

11

*

This element number here is an assembly part number.

It indicates that the part shown here

It is element number.

M0416186

11

HMF17840

12

HMF17860 Thread tension

31

HCG08170 Roller pin guide

32

rr-

~

OF

LIST

Adjusting plate Thread check spring Thread tension ass'y

lid

Jump solenoid ass'y (by model)

is

a component of an assembly part.

"--+"

shows.

CHASSIS & TABLE

40

CAa8A18

1

a-1

5

r~

:/

t,

-

'

' :

...

J

',

-

CHASSIS & TABLE

Parts No. Parts Names Note

Ass';t

El't

~13a

1

HCG37050 Tubular frame spacer A

2

HCA37051 Tubular frame hold arm (right)

3 4

HCA37061 Tubular frame hold arm (left) C0440563

5

HCM41353 Hold spring C

6 7 HCM41361

HCG37071 Cap frame spacer

8

M0424080

9

10

M0438941

11

HCA37031

12

HCA37040 HCA37022

13

HCA37011

14

HCA30071

15 16 HCA30051 Cover for thread cutting driver 17

HCA30081

18

HCA30061 Y carriage cover (right)

19

HCA30171 Table bracket 2

20 HCA30021 21

HCA30162 Table bracket

22

HCA30131 Auxiliary table bracket B

23

HCA30121 Auxiliary table bracket A

24

HCA30030

25

HCA30040 Auxiliary table

26

HCA30011

27

HCA30101 Holder bracket A

28

HCA30150 Holder spacer

29

HCA30141

30

M0408150

31

--+3a

32

HCA00092 Chassis HCA00150 Trim

33 34

HCA00140 Stopper HCA00160 Leg

35 36

HCA00170

37

HCA00190

38

SCBD04008 Hexagon socket head cap screw with flange (M4x8) SCAD03006 Hexagon socket head cap screw (M3x6)

39

40

SCBD04006 Hexagon socket head cap screw with flange (M4x6)

41

SBAB04010 Binding head screw (cross recessed,

42

SNAB3A010 Flat head tapping screw (cross recessed head,

43

WPAA05000

44

WSAA05000

45

SCAA05012

46

WPAA04000

47

SKAB4E016 Round head wood screw (cross recessed head, 4.5x16)

48

SGAB05012 Flat head screw (cross recessed head, M5x12)

49

SLAB4E016 Oval head wood screw (cross recessed head, 4.5x16)

50 SCAA08025

51

WSAA08000

52

WPAA08000

Connecting plate

positioning pin

Hold spring base

Spacer Insert nut Cap frame bracket B Cap frame bracket A Tubular frame bracket B Tubular frame bracket A Y carriage cover (left)

Cover for main unit

Table (left)

Table (front)

Table (right)

Table holder Rubber cap (small) Arm

Adjuster Rubber mount

Plain washer (M5) Spring lock washer (M5) Hexagon socket head cap screw (M5x12) Plain washer (M4)

Hexagon socket head cap screw (M8x25) Spring lock washer (M8) Plain washer (M8)

M4x1

0)

3.1

x1

0)

CAa0020

1

a-1

CHASSIS & TABLE (OPSION PARTS) cAasso3 2a-1

CHASSIS & TABLE (OPSION PARTS)

CAa0717

2a-1

Ass'y El't Parts No.

1 HCA937040 2 HCA00701 2 HCA00721

Parts Names Border frame set

Stand ass'y (type Stand ass'y (type

Note

5)

7)

TRANSMISSION UNIT 1

cAaoozo

3a

-1

TRANSMISSION

UNIT

1

CAa1806

3a-1

Ass'y_

Parts No. Parts Names

El't

HCA02130 Upper shaft (with screw)

SCAA04006 Hexagon socket head cap screw (M4x6)

2

HCA02041 Dial

3 4 HCA02220 Upper shaft pulley

SSAA06010

5

MPV00550 Timing belt

6 7 HCA02231 Upper shaft collar

HCA02051

8

-+6a

9

10 HCA02121 11

HCA02032

12

SCAA05025

13

HCA02150

14

SCAA04022

MPB00770 Bearing (6004ZZ)

15 16 SBAD03006

HCA02010 Arm

17

Hexagon socket set screw (M6x1

Pointer Fixed head Spacer Upper shaft support Hexagon socket head cap screw (M5x25) Balancer B Hexagon socket head cap screw (M4x22)

Binding head screw (cross recessed, M3x6)

Note

0)

TRANSMISSION UNIT 2

3b-1

TRANSMISSION UNIT 2

CAalOOl

3b-1

Ass·~

El't Parts No. Parts Names

SCAA06025

1

WSAA06000 Spring lock washer

2

WPAA06000 Plain washer (M6)

3 4

HCA75012 HCA02060

5

SSAA06010

6 7

HCA02110 HCA02100

8

SCAA06012 Hexagon socket head cap screw (M6x12)

9

10

HCA02250

11

MPB00790

12

HCA02070

13

HCA02080

14

SSAA04006

15

HCA02170

16

SSAA03004

17

MPB00780

18

HCA02161

19

HCA02240

20

HCA02140

21

-4a

22

-6a

23

HCA02010

24

HCA02090

25

HCA75030

27

NHAA04000 28 WSAA04000 Spring lock washer (M4) 29 WPAA04000 Plain washer (M4) 30

M0409062 31

SGAB03005 Flat head screw (cross recessed head, M3x5)

32

HCA02190 33

HCA02180 34

SCAA04010 Hexagon socket head cap screw

35

HCA02210

36

HCA02201

37 SCAA04006

Hexagon socket head cap screw (M6x25)

(M6)

Drive motor Motor pulley Hexagon socket set screw Tension plate Tension shaft

Washer Bearing (6901ZZ)

Idler pulley Idler shaft Hexagon socket set screw (M4x6) Disc Hexagon socket set screw (M3x4) Flange type bearing unit Brake bracket Lower shaft pulley Lower shaft Bed Fixed head Arm Tension pulley Brake solenoid Hexagon nut (M4)

Solenoid nut

Pad Pad

bracket

Stopper shaft Stopper Hexagon socket head cap screw (M4x6)

(M6x1

0)

(M4x1

Note

0)

TRANSMISSION UNIT 3

CAa8A18

3c-1

TRANSMISSION UNIT 3

CAa0831

3c-1

Ass'y_

El't Parts No. Parts Names Note

HCA02270 Arm cover B HCA02280 Arm cover C

2

3 HCA02320 Transmission cover B

4

M0408150 MPA00010 Spacer (BSB-450)

5 6 HCA02260 Arm cover A

7 HCA02290 Arm cover D

8

STAB04006 SCAA06025 Hexagon socket head cap screw (M6x25)

9 10 WSAA06000 Spring lock washer (M6) 11

WPAA06000 Plain washer (M6)

Rubber cap (small)

Truss head screw (cross recessed, M4x6)

BED 1

BED

1

CAalOOl

4a-1

Ass'y_

El't Parts No.

SPDB04008

HCX78002

2

HCM04180

3

4

MPR00420

SPDB03006

5

HCM04171

6 7 HCM04191

SPAC2C010 Pan head screw (cross recessed, M2.3x1

8 9

NHAC2COOO

HCM04531 Rotary hook shaft (for Y 480)

10 11

SSAA04004

12 HCM04680

MPB00120

13

HCA04010

14 15 HCM04232 Rotary hook retainer 16

SAAA03006

17

HCG04035

18

SSAA05006

19

HMF04190

20

MPZ00050

20

MPZ00540

21

MPZ00550 MPZ00080

22

HCM04144 Shaft holder

23 24 HCM04650 Hinge spacer

SPDB04010

25

HCM04160 Keeper shaft

26 27 HCM04150

HCG04230

28 29 HCM04490

HCM04510

30 31

HCM04480

32

SCBA03006

33

HCM04131

34 HCM04413

WSAD03000

35

NHAD03000

36 37 HCM04121

MPR00290

38

HCM04203

39 40

HCM04211

Parts Names Note Pan head screw (cross recessed, M4x8)

Keeper solenoid

Spring B

E-ring (E-4) Pan

head screw (cross recessed, M3x6)

Solenoid base

Plunger

Hexagon nut (M2.3)

Hexagon socket set screw (M4x4) Stopping Plastic thrust washer (TW0815) Bed

Hexagon socket button head screw (M3x6) Bushing for rotary hook shaft Hexagon socket set screw (M5x6) Stopping collar Rotary hook Rotary hook (for thick thread) Bobbin Bobbin case

Pan

Spring A Keeper cover Stopper pin Stopper Stopper bracket Hexagon socket head cap screw with flange (M3x6) Fulcrum block Keeper Spring lock Hexagon nut (M3) Fulcrum pin E-ring (E-3) Keeper actuating Keeper actuating

collar A

head screw (cross recessed,

washer (M3)

plate A plate B

M4x1

0)

BED 2

CGal919

4b-1

BED 2

CAa1806

4b-1

Ass'y_

46* 46* 46* 46* 46*

46*

46* 46* 46* 46* 46* 46* 46* 46* 46* 46* 46*

El't Parts

2 3 4 5 6 7 8 9

10 11 12 13 14 SCCA04015 Hexagon socket head cap screw (M4x15) 15 23 25 26 28 HCM04580 30 31 32 33 34 35 36 37 HCM04252 38 39 WSAA03000 40 WPAA03000 41 42 45 HCM04293 46 47 48 49 50 51 52 53 54 55 56 57

No.

HCM04092 WPAA05000 WSAA05000 Spring lock washer (M5)

SCAA05020

SCAA04010 HMF04050

SCAA04008 WPAA06000 Plain washer (M6) M0404240 M0404263 M0404250 M0404271 WPAA04000 Plain washer (M4)

HCA04010 HMF04260 NHCA03000

SCAA03004

MPZ02230

SCAA05010

SCAA03006

HCM04750 Needle plate MPZ00040 HCM04050 Cover B (for Y 480) HCM04041 Cover A

HCM04223

HCM04550 Link C

C0404301

HCA04030

HCA04060

SSAA04004

HCA04070

HCA04040

HCA04050

SSAA03003

SAAA03005

HCA04090

HCA04082

SCAA03012

HCA04100

Parts Names Note Link base

Plain washer (M5)

Hexagon socket head cap screw (M5x20) Hexagon socket head cap screw Support for moving shaft Hexagon socket head cap screw (M4x8)

Drive arm for knife Hinge screw for link Link Fasten block for thread cut shaft

Bed Flat head screw Hexagon nut (M3) Hexagon socket head cap screw (M3x4) Bobbin thread holder Washer Hexagon socket head cap screw Hexagon socket head cap screw (M3x6)

Screw for needle plate

Hinge screw for link Rod (for Y Spring Plain washer (M3)

Drive shaft for link Knife Thread cutting device ass'y Knife drive shaft retainer Hexagon socket set screw (M4x4) Rotary hook retainer base Thread cutting device base Knife drive shaft Hexagon socket set screw (M3x3) Hexagon socket button head screw (M3x5) Holder retainer Holder support Hexagon socket head cap screw (M3x12) Fixed knife

480)

lock washer (M3)

(M4x1

(M5x1

0)

BED3

El't

Ass''i.

Parts No. Parts Names

1

HCM04531 Rotary hook shaft (for Y480)

2

SSAA05008 HMF04060

3

MPB00120

4

HCG04035 Bushing for rotary hook shaft

5

MPB00150 Bearing (6202LLU)

6 7

MPR00410

14

HCM04540 Holder (for Y480, standard hook) MPP00090

15 16

WPAA05000 Plain washer (M5)

17

WSAA05000 Spring lock washer (M5)

18

SCAA05035

19

SCAD06010

20

FRA43872

21

FRA43860

22

HCM04672 Fulcrum shaft holder

23 SCAA06035 24

WSAA06000 Spring lock washer (M6)

25

WPAA06000

26

HCA04010 Bed

~3a

27

28

SCAA04006

29

C0404031

30

M0404123

31

SCAA04015 Hexagon socket head cap screw (M4x15)

32

SF404070

33

SF404030

34

SSAA04004 HCM04680 Stopping collar A

35 36

SCAA06020

Hexagon socket set screw (M5x8) Gear

for rotary hook shaft

Plastic thrust washer (TW0815)

C-ring (C-35)

Spring pin (4x20)

Hexagon socket head cap screw (M5x35) Hexagon socket head cap screw (M6x1 Guide shaft for cap frame Fulcrum shaft for cap frame

Hexagon socket head cap screw (M6x35)

Plain washer (M6)

Lower shaft

Hexagon socket head cap screw (M4x6) Side cover Fasten collar

Drive spiral gear Spiral gear collar Hexagon socket set screw (M4x4)

Hexagon socket head cap screw (M6x20)

0)

CAa0819

4c-1

Note

THREAD CUTTING DRIVER 1

CAa9827

5a-1

Happy HCA-1201-40TTC User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual