HAPERT COBALT HB, COBALT HM, COBALT+, INDIGO LT, INDIGO HT User Manual

IDENTIFICATION

About this documentation:

This documentation was originally produced in Dutch by:

Wagenbouw HAPERT

Version name : User documentation/CE/warranty conditions
Fifth edition : January 2019
© Copyright : Wagenbouw HAPERT BV, Hapert, 1998

No part of this documentation may be reproduced in any form whatsoever without the
permission of Wagenbouw HAPERT, except for those chapters that are intended to be
reproduced for use with this documentation, such as summarised instructions and
markings placed on trailers.

About the trailer:

This user documentation is intended for all HAPERT trailers.
For further information, see the type plate on the trailer.

About the manufacturer:

The trailer was manufactured by:

Wagenbouw HAPERT BV (in short: HAPERT)
Handelsweg 13
5527 AL Hapert
The Netherlands
Tel: [phone]
Fax: [phone]
Internet: www.hapert.com
E-mail: [e-mail]

CONTENTS:

IDENTIFICATION ................................................................................................... 1

FOREWORD ......................................................................................................... 5

USING THIS DOCUMENTATION ............................................................................... 6

TEXT CONVENTIONS ............................................................................................. 7

WARRANTY AND LIABILITY .................................................................................... 8

1. INTRODUCTION ............................................................................................ 10

1.1 Purpose and function of the trailer…………………………………….10

1.2 Models and accessories………………………………………………..10

2. SAFETY ...................................................................................................... 11

2.1 Introduction………………………………………………………………11

2.2 Safety regulations……………………………………………………….12

2.3 Unauthorised use………………………………………………………..12

2.4 Users……………………………………………………………………...13

2.5 Work area………………………………………………………………..13

2.6 Warnings on the trailer…………………………………………………13

2.7 Substances that are hazardous to humans and the environment…13

2.4.1 Operators ................................................................................ 13

2.4.2 Service personnel ................................................................... 13

2.7.1 General information ................................................................ 13

2.7.2 Storage ................................................................................... 14

2.7.3 Protection of the environment ................................................. 14

2.7.4 Disposal of the trailer .............................................................. 14

3. OPERATING INSTRUCTIONS .......................................................................... 15

3.1 Construction and operating devices…………………………………..15

3.1.1 Remote control system/Hapert remote control (optional) ........ 18

3.1.2 Using the remote control system ............................................. 18

3.1.3 Car2trailer automatic recharging system (optional) ................. 21

3.2 Using the trailer………………………………………………………….22

3.2.1 Connecting and disconnecting the trailer ................................ 22

3.2.2 Loading the trailer ................................................................... 22

3.2.3 Before pulling away ................................................................. 26

3.2.4 Tipping the trailer .................................................................... 27

3.3 Maintenance……………………………………………………………..29

3.4 Cleaning………………………………………………………………….31

4. OTHER MAINTENANCE WORK ........................................................................ 32

4.1 Repair and maintenance……………………………………………….32

4.1.1 Maintenance instructions ........................................................ 32

4.1.2 Repairing/replacing parts ........................................................ 32

Wagenbouw HAPERT 2

5. SPECIFICATIONS ......................................................................................... 33

5.1 Trailer and weights………………………………………………………33

5.1.1 Wheels and tyres .................................................................... 33

5.1.1.1 Mounting brake system, axles and drawbar ............................ 33

5.1.2 Electrical system ..................................................................... 34

5.2 Tipping system…………………………………………………………..35

5.2.1 Tipping range .......................................................................... 35

5.2.2 Hydraulic pump ....................................................................... 35

5.3 Physical conditions of use………………………………………………35

5.4 Applicable directives and standards…………………………………...36

6. MARKINGS ON THE TRAILER ......................................................................... 37

6.1 Type/construction plate…………………………………………………37

6.2 Warnings………………………………………………………………….39

6.3 Vehicle details……………………………………………………………40

7. SERVICES ................................................................................................... 41

EU DECLARATION OF CONFORMITY .................................................................... 45

Wagenbouw HAPERT 3

Wagenbouw HAPERT 4

FOREWORD

This user documentation describes how to use a trailer delivered by HAPERT and how
to perform periodic maintenance. It is applicable to all HAPERT trailers.

It does not include details of work carried out on the trailer by the personnel of HAPERT
or an official HAPERT dealer.

This documentation should be considered an integral part of the trailer!
You should, therefore, store it in a safe place. It contains information that will be
useful or necessary in the future, for example for repairs and maintenance. This
documentation is included as part of the delivery of the trailer.

Besides the provisions stated in this documentation, statutory regulations for the use of
trailers, for example, number plate registration, maximum driving speed, etc. must also
be observed. The statutory regulations may differ per country and may change over
time. Make sure you observe the latest regulations!

Wagenbouw HAPERT 5

USING THIS DOCUMENTATION

This documentation describes various trailer models. The descriptions of parts only
apply to the respective types or models on which they are actually fitted.

The instructions in this documentation are categorised according to the type of user.
Chapter 2 contains details of the requirements that different users have to meet.

The following definitions are used in this documentation:

User: The collective name for anyone who works with or on the trailer.

Operator: The daily user of the trailer.
Chapter: Introduction, Safety and Operating Instructions.

Service personnel: People with the training, experience and tools required to carry out

the described work.

Chapter: All

Safety officer: The person who is responsible for safety in the company that

owns the trailer. If nobody is appointed as such, it will be the
employer.

Chapter: Safety and Specifications

Work that is not included in this documentation must be carried out by the personnel of
or in consultation with HAPERT or the official HAPERT dealer.

The figures included in the text of this documentation are purely illustrative.
They are only intended to clarify the respective text sections, for example, to indicate
the location and function of operating mechanisms or components. The actual design
and dimensions may differ.

Wagenbouw HAPERT 6

TEXT CONVENTIONS

Except for the text in the “Safety” chapter, text segments that are important for personal
health and safety are printed in bold.
The following warnings may be placed on the trailer:

Attention!



This pictogram warns of possible damage to the load
or the trailer.

Warning!

This pictogram is a warning for the risk of personal injury.

Wagenbouw HAPERT 7

WARRANTY AND LIABILITY

WARRANTY

Unless agreed otherwise in writing, the manufacturer issues a warranty to the first user
for a period of 24 months after delivery.
The warranty conditions given below are applicable.

Warranty conditions:

 The warranty exclusively applies to faults that occur under normal use of the trailer

and that occur due to defective construction, or due to the use of poor materials or
poor workmanship on the part of the manufacturer.

 Any defects or imperfections of the delivered goods must be reported to an official

HAPERT dealer in writing as soon as possible, but no later than eight days after
they have been discovered or could have been discovered.

 In order to enable the official HAPERT dealer and the manufacturer to respond

adequately, the report must contain a description of the defect that is as detailed
as possible.

 In the event that a defect is reported later, the owner/user will no longer be entitled

to repair, replacement or compensation, unless a longer period ensues from the
nature of the problem or the circumstances of the case.

 The warranty comprises of the replacement or repair of the faulty product or parts

free of charge by the manufacturer or the official HAPERT dealer.

 The warranty conditions of the respective third parties shall apply to any built-in

components supplied by them. The length of the warranty period may differ from
the period specified above.

No claim can be made under the warranty if:

 The warranty certificate is not registered via WWW.HAPERT.COM/REGISTER.
 The fault is the result of normal wear, improper use, improper treatment, use of

other consumer items than specified or improper or incorrect maintenance.

 The fault occurs after changes or repairs made by the buyer/user or by third

parties on behalf of the buyer/user and if it concerns a fault to the trailer's
support wheel.

 The owner/user fails to fulfil all of its obligations towards the manufacturer or the

official HAPERT dealer arising from any agreement whatsoever.

 The condition of the trailer on handover cannot be proved (by means of a

handover inspection by the dealer).

 It cannot be proved that the trailer has undergone the periodic services (after 6

months, after 1 year, etc.).

Wagenbouw HAPERT 8

Liability:

The manufacturer cannot be held liable for unsafe situations, accidents or damage
that are caused by ignoring warnings or regulations placed on the trailer or included in
this documentation, such as:

 Incompetent or incorrect use, or poor maintenance.
 Using the trailer for purposes or under conditions other than those given in the

documentation.

 Using components other than those prescribed in this documentation.
 Performing repairs without permission from the manufacturer.
 Making changes to the trailer, such as:

 Changes to the control system.
 Welding, mechanical treatment, etc.
 Adding items to the trailer or its control system.

 If the buyer of the trailer has not fulfilled all his obligations (financial or otherwise)

to the manufacturer.

 For consequential damage caused by defects or the malfunctioning of the trailer

(for example damage to products (to be processed), interruption of work in
progress, delays, etc.).

Wagenbouw HAPERT 9

1. INTRODUCTION

1.1 PURPOSE AND FUNCTION OF THE TRAILER

The trailer is intended to be used to transport both bulk goods and individual items. The
trailer consists of a chassis with a single axle, tandem axle or tridem axle on which a
cargo bed is fitted. For types COBALT HB and the INDIGO HT and LT the cargo bed
can be tipped backwards by means of a hydraulic pump and cylinder. For type
COBALT HM and COBALT+, the cargo bed can be tipped to the left, right or
backwards, as desired by the user, by means of a hydraulic pump and cylinder.

1.2 MODELS AND ACCESSORIES

The (technical) specifications of all the HAPERT models and types are available in the

Media section of WWW.HAPERT.COM.

Wagenbouw HAPERT 10

2. SAFETY

2.1 INTRODUCTION

The trailer has been designed in such a way so that it is safe to use and maintain. This
applies to the uses, circumstances and guidelines described in this documentation.
Everybody who works with or on the trailer must, therefore, read this documentation
and follow the instructions it contains.
In the case of professional use, it is the employer’s responsibility to ensure that the user
is familiar with the instructions and that they are observed.

Additional safety measures may apply in the company or country in which the trailer is
used. These measures mainly relate to the working conditions. This documentation
does not describe how these measures must be complied with. It does, however,
contain all the information you will need about the trailer. If you have any doubts, ask a
relevant government official or your safety officer.

In this documentation, a distinction is made between normal use (see chapter 3:
Operating Instructions) and other work (see chapter 4) carried out on the trailer. The
reason for this is that service personnel have to meet different requirements than the
operator, particularly with regard to safety.

Simple maintenance work described in the operating instructions can be carried out by
the operators.
Work that is not described in the operating instructions may only be carried out by
people who are qualified to do so. The accessories that are supplied with the trailer to
restrict access to specific sections or functions (such as the key to the main switch) may
not be stored on or near the trailer. These accessories may only be entrusted to people
with the required qualifications.

Wagenbouw HAPERT 11

2.2 SAFETY REGULATIONS

 Ensure unauthorised people, such as children, cannot operate the tipping

system. The key must be removed from the main switch when the trailer is left
unsupervised.

 People may only use the trailer if they have read and understood the operating

instructions.

 The tipping system may only be operated when the trailer is stationary, the brake

has been applied and the trailer is connected to a towing vehicle.

 Do not climb on the trailer when the tipping system is being used.
 Do not climb on the trailer if it is not connected to a vehicle.
 When tipping the load off the trailer, make sure nobody is in the area where the

load is to be tipped.

 Safety devices may not be removed or put out of operation.
 Keep the workplace neat and tidy, and free of obstacles.
 Make sure the surroundings are adequately illuminated.
 Be aware of the risk of becoming trapped between the cargo bed and the frame

or the front, side and rear flaps.

 A trailer must be on a stable surface (not to sink into gravel or sand) during

tipping. Trailer may fall.

 Using the tipping system on an incline is dangerous. Trailer may fall.
 When using tipping system always use the mounted supports. (For instructions,

see Section 3.2.2)

 Do not exceed the maximum permitted load (see name/type plate).
 Do not exceed the maximum permitted ball thrust (see name/type plate).
 Do not exceed the maximum load of the tie rings
 Only use the remote control after reading the operating instructions (see 3.1.2).

2.3 UNAUTHORISED USE

The trailer is especially not suitable for:

 Transporting people or animals.
 Using the tipping system to unload individual items.
 Lifting people or goods.

Wagenbouw HAPERT 12

2.4 USERS

2.4.1 OPERATORS

The trailer may be used by any adult who is familiar with and observes the instructions
in the “Safety” and “Operating Instructions” chapters. Special training is not required.
However, a relevant driving licence is required to drive a vehicle while towing a trailer.

2.4.2 SERVICE PERSONNEL

Special knowledge/experience and/or training is required. For the driving section:
knowledge and experience with regard to the maintenance of motorised vehicles. For
the hydraulic section: knowledge and experience with regard to the maintenance of
hydraulic systems.

2.5 WORK AREA

A work area of 100 cm around the trailer must be kept clear in order for the tipping
system to be operated.

2.6 WARNINGS ON THE TRAILER

The warning signs placed on the trailer must be clearly legible. If necessary, replace
them or have somebody else do this for you.

The text of the warning signs placed on the trailer are listed in the “Markings on the
trailer” chapter. The respective hazards are described in further detail in the operating
and maintenance instructions.

2.7 SUBSTANCES THAT ARE HAZARDOUS TO HUMANS AND THE ENVIRONMENT

2.7.1 GENERAL INFORMATION

The following substances that are used when working with the trailer require special
attention:

 Hydraulic oil
 Battery acid

Wagenbouw HAPERT 13

2.7.2 STORAGE

Always store hazardous substances in a location that is not accessible to unauthorised
people. The storage of hazardous substances may be subjected to legal regulations.
Contact the relevant authorities for the applicable regulations and the required permits.

2.7.3 PROTECTION OF THE ENVIRONMENT

Risks of environmental pollution are present in the form of:

 Hydraulic oil
 The battery (may contain lead)
 Battery acid
 Battery (the remote control)

Dispose of these substances in accordance with locally applicable regulations and
environmental legislation.

2.7.4 DISPOSAL OF THE TRAILER

If the trailer is dismantled, the local waste disposal regulations applicable at the time of
dismantlement must be observed. The battery unit fitted on the trailer and the oil must
be treated as chemical waste and be processed accordingly. This also applies to the
tyres.
The handbrake is spring-mounted. When disposing of the trailer, the energy stored in
the spring must be released safely.

Apart from this, the trailer only consists of common materials. At the time of
construction, these materials could be disposed of safely without the people carrying
out dismantlement work being exposed to any special or undue risks.

See 2.7.3 “Protection of the environment”.

Wagenbouw HAPERT 14