HANYOUNG NUX TS500 User Manual

Thermal Shock Test Controller

MANUAL

To the Users

Thank you for purchasing the product of HANYOUNG NUX.

This manual describes the functions of the product, installation methods, precautions, and how to use in

detail. Please read and fully understand this manual before using the product.

In addition, please let this manual be conveyed to and used by the final user, and keep this manual

where it can be read at any time.

*The details in this manual may be changed for the improvement of product without notice.

*If you discover any question about or error in this manual, please contact this company or an office of

this company.

*It is prohibited to reprint or reproduce all or part of this manual without permission.

■ After-Sales Service

*When you apply for an after-sales service for the product of this company, please contact nearby

agency, office, or head office of this company.

*If you want a visiting service, please apply for it after first counseling with the person in charge at the

after-sales service center on the phone.

*Please check the FAQ of our Website for the questions or answers on the same issue as yours before

applying for an after-sales service.

HANYOUNG NUX

28, Gilpa-ro 71beon-gil, Nam-gu, Incheon, Korea
TEL : [phone]
FAX : [phone]
http://www.hynux.net
E-mail. [e-mail]

2

Table of Contents

1 Before Installation

2 How to Install

3 Control and Setup

4 Screen Composition

5 Function Setup

1.1 Checking the Product 4

1.2 Precautions on Safety 5

2.1 Where to Install and Precautions 6

2.2 How to Install 7

2.3 Type Composition 8

2.4 Appearance and Panel Processing Dimensions 8

2.5 Connection Diagram 9

2.6 How to Connect 11

3.1 Main Screen 13

3.2 Basic Input Methods 13

3.3 Name of Each Part of Operation Screen 15

3.4 Automatic Operation 21

3.5 Manual Operation 22

3.6 Graph Indication and Setup 24

3.7 Indication of Errors and Events 25

4.1 Screen Block Diagram 26

4.2 Operation Screen 28

4.3 Function Setup Screen 29

4.4 System Setup Screen 29

5.1 Motion Setup 30

5.2 Time/Reservation Setup 31

5.3 Pattern Setup 31

5.4 LCD Brightness Adjustment 35

6 System Setup

7 Specifications

6.1 Sensor Input Setup 36

6.2 Control/Transmission Output Setup 38

6.3 Alarm Setup 39

6.4 Inner Signal Setup 41

6.5 PID Setup 41

6.6 Discrete Input (DI) Setup 44

6.7 Discrete Output (DO) Setup 46

6.8 Communication Setup 49

6.9 Other Setup 50

7.1 Measurement Input Specifications 51

7.2 Control/Transmission Output Specifications 52

7.3 I/O Module 52

7.4 Communication Specifications 52

7.5 Power Supply Specifications 52

7.6 Function Specifications 53

3

1 Before Installation

Thank you for purchasing thermal shock test controller (model : TS500) of HANYOUNG NUX.
This user’s manual describes the functions of the product, installation methods, precautions, and how
to use in detail. Please read and fully understand this manual before using the product. In addition,
please let this manual be conveyed to and used by the final user, and keep it where you can read it
at any time. (The details in this manual may be changed following the improvement and changes in
functions of the product without prior notice.)

1.1 Checking the Product

When you have purchased the product, please first check if it’s of the specifications you want and
whether there is any damage to appearance or any insufficient parts.
When the product is of any specifications that you don’t want or there is any damage to appearance or
any insufficient parts, please contact your purchasing place or the Sales Department of this company.

1.1.1 Contents

TS500

Fixing bracket

Resistance 250Ω 2EA

2 EA

I/O Module

I/O Link Cable

User’s Manual

4

1.2 Precautions on Safety

1.2.1. Precautions on Safety

•For the protection and safety of the product and the system connected to the product, please use
the product following the safety instructions on this manual.

• We shall not take responsibility about any safety issue or losses occurring due to the use or
handling of the product not following the instructions of this manual or any carelessness.

• For the protection and safety of the product and the system connected to the product, please make
sure you install any separate protective or safety circuits outside the product without fail. It is
prohibited to modify hardware or add anything inside of the product.

• Do not disassemble, repair, or modify randomly, as it may cause electric shock, fire, or malfunction.

•

Do not give any strong impact on the product, as it may cause damage to or malfunction of the product.

1.2.2 Quality Assurance

• We shall not make any guarantee or take any responsibility about this product other than those
stated in the quality assurance conditions of this company.

• When the user or a third party is damaged due to a defect, which we cannot predict, or a natural
disaster while using this product, we shall not take responsibility for the damages or indirect
damages in any case

1.2.3 On Quality Assurance Conditions of the Product

•The term of guarantee of the product is one year from the date of purchase. We repair free of charge
only for those kinds of failure that has occurred during normal use as stated in this user’s manual.

• We provide repair at the cost for those kinds of failure occurring after the expiry of term of guarantee
for the product following the standard regulated by this company.

•

In the following cases, even those kinds of failure occurring during the term of guarantee shall be

repaired at the cost.

·

Failure due to fault of the user (for example, initialization by losing password, etc.)

·Failure by natural disaster (for example, fire, flood damage, etc.)

·Failure by movements after installation of the product

·Failure by a random change of or damage to the product

·Failure by a disorder of power supply including unstable power supply

• When you need an after-sales service because of a failure or anything, please contact your
purchasing place or us.

5

2 How to Install

Below is an explanation on where and how to install TS500 (Thermal Shock Test Controller).
Please read before installation.

2.1 Where to Install and Precautions

2.1.1 Where to Install

• As there is a danger of electric shock, please use this product installed on the panel.

• Do not install at places including the following.

· A place where people can contact the terminal out of awareness

· A place that is directly exposed to mechanical vibration or impact

· A place that is exposed to corrosive or combustible gas

· A place with great changes in temperature

· A place with excessively high or low a temperature

· A place that is directly exposed to the direct sunlight

· A place that is much influenced by electromagnetic waves

· A place that is very humid

· A place with inflammable things

· A place with much dust or salt.

2.1.2 Precautions

• The case of this product is made of chrome zinc plate though the bezel is made of ABS/PC fire

retardant materials, do not install this product where inflammable things are around. In particular, do
not put this product directly on an inflammable thing.

• Do not put any device or lines causing noise near this product. In particular, when using this
product at a temperature of 10 ℃ or lower, use the product after fully pre-heating it. In addition, do
not put any device providing extreme heat near this product.

• Install the product horizontally.

• Please perform wiring after blocking the power supply of all instruments.

• This product works at 100 – 240 V AC and 50 – 60 Hz without any separate control if you use
power supply other than the rated power supply, there arises a danger of electric shock and fire.

• Do not handle the product with wet hands, as there is a danger of electric shock.

• When using the product, please follow the basic precautions in order to reduce the danger of fire,
electric shock, and injury.

• Please follow the methods of installation and use specified in this manual.

• Refer to the installation methods on grounding but, never ground on things including gas pipes,
telephone lines, and lightning rods, as there is a danger of explosion and ignition.

• Do not supply power before the connection between devices of this product is finished.

• Do not block the heat release hole of this product, as it may cause a failure.

• The degree of over voltage protection is Category II the service environment is Degree II.

6

2.2 How to Install

Panel

Direction to Insert

Clamp

Thickness 1 ~ 10 mm

(1) Use steel sheets that are 1 – 10 mm thick for installation panel.
(2) Push TS500 (main frame) inside from the front of the panel.
(3) Attach the panel to both sides of the main frame with the exclusive clamp.
(4) When attaching the main frame to the panel with the clamp, if you excessively tighten it, the
case may be deformed or the clamp may be damaged.

• Check if the power supply is blocked in order to prevent electric shock.

• Before supplying the power, perform third-class grounding or over
(grounding resistance of 100 Ω or less).

• While applying an electric current, there is a danger of electric shock thus, never
contact the terminal.

• First check if the main power supply is blocked, and then perform wiring.

• Install a switch to separate TS500 from the main power supply at the power line.

• Connect a fuse of about 2 A to the power line.

7

2.3 Suffix Code

183

144

6

79

6

85

15.0

172.8

133

174.8

+0.7
0

135

+0.7

0

Model Code Description

TS500 -   Thermal Shock Test Controller

Main Frame

N Without main frame (when needing only I/O Module)

1 Main Frame (RS232, RS485)

N Without I/O Module (when needing only the main frame)

I/O Module

I/O Module

1

(relay of 16 points, Tr output of 8 points, contact input of 16 points)

2.4 Dimension and Panel cutout

2.4.1. Main Frame

[Unit : mm]

Panel cutout

8

USB

CTL.OUT

H.OUT

RET

L.OUT

RS485

RS232

RXD

R TX ( )

R TX ( )

COM

CA UTION

100 - 240 V a.c
50 - 60 Hz

F . G

TXDGND

I/O

USB I/O

+

+

+

+

22

23

24

1 2 3

Sensor Input

HIGH.IN

A

B

-+

B

456

45

TEST.IN

A

B

-+

B

789

A

B

-+

B

10 11 12

18

17

16

15

14

13

-

+

78 10 11

+

-

18

17

+

-

16

15

+

-

14

13

Control Output &

Retransmission Output

21 20 19

RXDTXD GND

RS485

RTX(+)

RTX(-)

COM

LOW.IN

F . G

Power Supply Voltage

100 - 240 V a.c

50 - 60 Hz

※Refer to communication wiring.

22

19

2021

23

24

12

3

H.OUT

(High Tem p. Ro om Contro l Output)

L.OUT

(Low Temp . Roo m Control Output)

RET(Retransmission Output)

RS232

HIGH.IN

A

VVVTC TC TC

BBABBABB

TEST.IN

LOW.IN

+

+

+

+

++

4 5 6 7 8 9 10 11 12

V d.c

-

+

V d.c

-

+

V d.c

Communication Output

Communication Output

250.0

238.0

225.0

95.0

116.0

65.0

37.5

5.5

5.5

2.4.2.I/O Module

2.5 Connection Diagram

2.5.1 Connection Diagram of Main Frame

[Unit : mm]

9

2.5.2 Connection Diagram of I/O Module

T3

T1

DI_1

DI_9 DI_10 DI_11

DI_2 DI_3

DI_4 DI_6 DI_7

DI_8

DI_5

DI_12 DI_13 DI_14 DI_15 DI_16

RY.1

RY.2

RY.3

RY.4 COM

COMRY.5

RY.6

RY.7 RY.8

COM

RY.9 RY.10

RY.11

RY.12

COM

RY.16

RY.15RY.14

RY.13

24 V OUT

Tr OUT

I/O

COM

COM

COM

COM

RELAY OUT

CONTECT IN

POWER

43 34 33 24 25 26 27 28 29 30 31 32

D.I 1 D.I 2 D.I 3 D.I 4 D.I 5 D.I 6 D.I 7 D.I 8

COM

Digital Input

35

D.I 9 D.I 10 D.I 11 D.I 12 D.I 13 D.I 14 D.I 15 D.I 16

36 37 38 39 40 41 42

24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 40 41 42 43

44 45

21

22

23

100 - 240 V a.c

50 - 60 Hz

Power Supply Input

23

22

21

20

19

18

17

16

RY 16

RY 15

RY 14

RY 13

COM 4

16

17

18

19

20

Relay Output(D.O)

Power Supply Output

44 45

Power Supply Output

24 V d.c

200 mA Max.

OUT

+

-

-+

1

46

47

48

49

50

51

52

53

54

55

2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 2 3 4 5

RY 1 RY 2 RY 3 RY 4 COM1

Relay Output(D.O)

6 7 8 9 10

RY 5 RY 6 RY 7 RY 8 COM2

Relay Output(D.O)

11 12 13 14 15

RY 9 RY 10 RY 11 RY 12 COM3

Relay Output(D.O)

Transistor Output(D.O)

COM

D.O 20

D.O 19

D.O 18

D.O 17

50

49

48

47

46

COM

D.O 24

D.O 23

D.O 22

D.O 21

55

54

53

52

51

43 25

※ In case of
transistor input

10

2.6 How to Connect

H.OUT +

H.OUT

-

L.OUT +

L.OUT

-

RET +

RET

-

ACTUATOR

SCR: 4 - 20 ㎃
SSR: DC Pulse

ACTUATOR

SCR: 4 - 20 ㎃

SSR: DC Pulse

+

+

-

-

RECORDER

(4 - 20 ㎃)

+

-

RY_1 RY_2 RY_3 RY_4

COM 1

RY_5 RY_6 RY_7 RY_8

COM 2

RY_9

RY_10RY_11 RY _12 COM 3

RY_13 RY_14

RY_15 RY_16COM 4

12

3

-+

+-

100 - 240 V a.c

50 / 60 Hz

F. G

1

2

3

[TC Input]

[4 - 20 ㎃ Input]

250 Ω

(4 - 20) ㎃

H.OUT +

H.OUT

-

L.OUT +

L.OUT

-

RET +

RET

-

ACTUATOR

SCR: 4 - 20 ㎃

SSR: DC Pulse

ACTUATOR

SCR: 4 - 20 ㎃
SSR: DC Pulse

+

+

-

-

RECORDER

(4 - 20 ㎃)

+

-

※ Please refer to 2.5 Connection Diagram.

2.6.1 Power Supply

Perform third-class grounding or over (grounding resistance of 100 Ω or less) with electric wires of
2 ㎟ or bigger in addition, perform one-point grounding with grounding cable 20 m or shorter

2.6.2 Sensor Input

•Use shielded input lines perform one-point grounding for the shield.

•Perform wiring of measurement input signal lines apart from the power supply circuit.

•When using the current input, attach the resistance of 250 Ω and 0.1 % to both sides
of the voltage input terminal.

2.6.3 Wiring of Control and Retransmission Output

•Connect paying attention to the polarity of output.

•Use shielded lines as output lines perform one-point grounding for the shield.

11

2.6.7 Communication Wiring

MASTER

TS500

TS500

RTX(+)

RTX(-)

+

-

COM

+

-

COMCOM

-

+

MASTER

TS500

TS500

RTX(+)

RTX(-)

+

-

COM

+

-

COMCOM

-

+

MASTER TS500

RXD

TXD

GND

RXD

TXD

GND

2

3

5

(DSUB-9)

1

2

3

● Wiring of RS485

TS500 can be connected to up to 256 units.
Connect terminating resisters (100 – 200 Ω 1 / 2 W) to the both ends of the communication line
without fail.

● Wiring of RS232

12

3 Control and Setup

3.1 Main Screen

Apply the power supply to the product, and the logo screen gets indicated for around three
seconds, and the operation screen gets indicated.
(You can change the logo screen by using the communication function.)

[Fig. 1] Logo Screen

[Fig. 2] Operation Screen

3.2 Basic Input Methods

The buttons and input windows for basic setup have the functions as in [Table 1] in each screen an
input window is indicated in which you can set the data.

● [Table 1] Buttons and Input Windows for Setup

Category of Buttons Name Function

It is a button you can select as you need.

Selector Button

Activated Input

Window

Inactivated

Input Window

Press the button, and it gets reversed, when you take your
finger off it, the pertinent motion gets selected.
It is a window into which you input a variety of set values you
want. Press it and the window exclusively for input of numbers
or texts within the range suited to the pertinent situation gets
indicated and you may press the set value you want.
It is an input window, but is inactivated following the current
conditions or situation set the conditions or situations to fit,
and it gets changed into a window into which you can input.

13

3.2.1 Number Input Screen

You can input whole numbers and real numbers (with a decimal point) into the Number Input Screen
[Table 3]. On the top left, the inputted contents and the maximum and minimum are indicated the
currently inputted value is indicated on the input window above the numeric keypad the inputted
number will be stored only when you press the button and if you press the button
before storing, the currently inputted contents will not be stored

[Table 3] Input Window Exclusively for Numbers

3.2.2 Text Input Screen (Korean/English/Numbers)

You can use this screen when inputting Korean, English, or numbers when setup things including the
name of pattern and the name of contact input (DI), you can choose between
Korean/English/Numbers by using the keyboard converting button.

[Fig. 4] Number Input Screen [Fig. 5] Korean Input Screen

14

[Fig. 6] English (Capital Letter) Input Screen [Fig. 7] English (Small Letter) Input Screen

3.3 Name of Each Part of Operation Screen

④

⑤
⑥

⑦
⑧

①

②

③

⑩ ⑪ ⑫ ⑬ ⑭

[Fig. 8] Operation Screen 1 (Automatic Mode)

⑨

No. Name No. Name

①

Current Screen Information Window

②

Menu Entry Button

③

Operation Screen Converting Button

④

Indication of PV of Test Room (Specimen)

⑤

Test Pattern Number and Test Name

⑥

Test Repeat count

⑦

Operation Segment Time

15

⑧

Indication of Operating Time Elapsed
Indication of Test Pattern Type and

⑨

Operation Segment

⑩

System Time

⑪

Step Button

⑫

Hold Button

⑬

Run Button

⑭

Stop Button

④

⑦

①

② ③

⑤

⑥

⑧

⑨

⑩

⑪ ⑫ ⑬ ⑭

[Fig. 9] Operation Screen 1 (Manual Mode)

No. Name No. Name

①

Current Screen Information Window

②

Menu Entry Button

③

Operation Screen Converting Button

④

Indication of PV of High Temp. Room

⑤

Indication of SV of High Temp. Room

⑨

Indication of Control Output of Low Temp. Room

⑩

Indication of PV of Test Room (Specimen)

⑪

System Time

⑫

Manual Signal Output Button

⑬

High Temp. Room Run/Stop Button

⑮

⑥

Indication of Control Output of High Temp. Room⑭Low Temp. Room Run/Stop Button

⑦

Indication of PV of Low Temp. Room

⑧

Indication of SV of Low Temp. Room

16

⑮

Indication of Operating Time Elapsed

④

①

② ③

⑥

⑤

⑦

⑧
⑨
⑩

⑪ ⑫ ⑬ ⑭ ⑮

[Fig. 10] Operation Screen 2 (Automatic Mode)

No. Name No. Name

①

Current Screen Information Window

②

Menu Entry Button

③

Operation Screen Converting Button

⑩

AL (Alarm) Status Indication Window

⑪

Indication of Operating Time Elapsed

⑫

Event Information Checking Button

High Temp. Room Indication Window,

④

Hidden Button for Movement to High Temp.

⑬

Test Pattern Number
Room of Elevator (during Operation Stop)
Low Temp. Room Information Indication
Window, Hidden Button for Movement

⑤

to Low Temp. Room of Elevator (during

⑭

Run Button

Operation Stop)
Test Room (Specimen) Information Indication

⑥

Window, Hidden Button for Forced Stop of

⑮

Stop Button
Elevator (during Operation Stop)

⑦

DI (Digital Input) Status Indication Window

Test Pattern Type Indication Window, Step/

⑯

Hold Hidden Button (during Operation)

⑰

⑯

⑧

IS (Inner Signal) Status Indication Window

⑨

TS (Time Signal) Status Indication Window

17

⑰

Test Pattern Repeat Count