HANYOUNG NUX TS500 User Manual

Thermal Shock Test Controller

MANUAL

To the Users

Thank you for purchasing the product of HANYOUNG NUX.

This manual describes the functions of the product, installation methods, precautions, and how to use in

detail. Please read and fully understand this manual before using the product.

In addition, please let this manual be conveyed to and used by the final user, and keep this manual

where it can be read at any time.

*The details in this manual may be changed for the improvement of product without notice.

*If you discover any question about or error in this manual, please contact this company or an office of

this company.

*It is prohibited to reprint or reproduce all or part of this manual without permission.

■ After-Sales Service

*When you apply for an after-sales service for the product of this company, please contact nearby

agency, office, or head office of this company.

*If you want a visiting service, please apply for it after first counseling with the person in charge at the

after-sales service center on the phone.

*Please check the FAQ of our Website for the questions or answers on the same issue as yours before

applying for an after-sales service.

HANYOUNG NUX

28, Gilpa-ro 71beon-gil, Nam-gu, Incheon, Korea
TEL : [phone]
FAX : [phone]
http://www.hynux.net
E-mail. [e-mail]

2

Table of Contents

1 Before Installation

2 How to Install

3 Control and Setup

4 Screen Composition

5 Function Setup

1.1 Checking the Product 4

1.2 Precautions on Safety 5

2.1 Where to Install and Precautions 6

2.2 How to Install 7

2.3 Type Composition 8

2.4 Appearance and Panel Processing Dimensions 8

2.5 Connection Diagram 9

2.6 How to Connect 11

3.1 Main Screen 13

3.2 Basic Input Methods 13

3.3 Name of Each Part of Operation Screen 15

3.4 Automatic Operation 21

3.5 Manual Operation 22

3.6 Graph Indication and Setup 24

3.7 Indication of Errors and Events 25

4.1 Screen Block Diagram 26

4.2 Operation Screen 28

4.3 Function Setup Screen 29

4.4 System Setup Screen 29

5.1 Motion Setup 30

5.2 Time/Reservation Setup 31

5.3 Pattern Setup 31

5.4 LCD Brightness Adjustment 35

6 System Setup

7 Specifications

6.1 Sensor Input Setup 36

6.2 Control/Transmission Output Setup 38

6.3 Alarm Setup 39

6.4 Inner Signal Setup 41

6.5 PID Setup 41

6.6 Discrete Input (DI) Setup 44

6.7 Discrete Output (DO) Setup 46

6.8 Communication Setup 49

6.9 Other Setup 50

7.1 Measurement Input Specifications 51

7.2 Control/Transmission Output Specifications 52

7.3 I/O Module 52

7.4 Communication Specifications 52

7.5 Power Supply Specifications 52

7.6 Function Specifications 53

3

1 Before Installation

Thank you for purchasing thermal shock test controller (model : TS500) of HANYOUNG NUX.
This user’s manual describes the functions of the product, installation methods, precautions, and how
to use in detail. Please read and fully understand this manual before using the product. In addition,
please let this manual be conveyed to and used by the final user, and keep it where you can read it
at any time. (The details in this manual may be changed following the improvement and changes in
functions of the product without prior notice.)

1.1 Checking the Product

When you have purchased the product, please first check if it’s of the specifications you want and
whether there is any damage to appearance or any insufficient parts.
When the product is of any specifications that you don’t want or there is any damage to appearance or
any insufficient parts, please contact your purchasing place or the Sales Department of this company.

1.1.1 Contents

TS500

Fixing bracket

Resistance 250Ω 2EA

2 EA

I/O Module

I/O Link Cable

User’s Manual

4

1.2 Precautions on Safety

1.2.1. Precautions on Safety

•For the protection and safety of the product and the system connected to the product, please use
the product following the safety instructions on this manual.

• We shall not take responsibility about any safety issue or losses occurring due to the use or
handling of the product not following the instructions of this manual or any carelessness.

• For the protection and safety of the product and the system connected to the product, please make
sure you install any separate protective or safety circuits outside the product without fail. It is
prohibited to modify hardware or add anything inside of the product.

• Do not disassemble, repair, or modify randomly, as it may cause electric shock, fire, or malfunction.

•

Do not give any strong impact on the product, as it may cause damage to or malfunction of the product.

1.2.2 Quality Assurance

• We shall not make any guarantee or take any responsibility about this product other than those
stated in the quality assurance conditions of this company.

• When the user or a third party is damaged due to a defect, which we cannot predict, or a natural
disaster while using this product, we shall not take responsibility for the damages or indirect
damages in any case

1.2.3 On Quality Assurance Conditions of the Product

•The term of guarantee of the product is one year from the date of purchase. We repair free of charge
only for those kinds of failure that has occurred during normal use as stated in this user’s manual.

• We provide repair at the cost for those kinds of failure occurring after the expiry of term of guarantee
for the product following the standard regulated by this company.

•

In the following cases, even those kinds of failure occurring during the term of guarantee shall be

repaired at the cost.

·

Failure due to fault of the user (for example, initialization by losing password, etc.)

·Failure by natural disaster (for example, fire, flood damage, etc.)

·Failure by movements after installation of the product

·Failure by a random change of or damage to the product

·Failure by a disorder of power supply including unstable power supply

• When you need an after-sales service because of a failure or anything, please contact your
purchasing place or us.

5

2 How to Install

Below is an explanation on where and how to install TS500 (Thermal Shock Test Controller).
Please read before installation.

2.1 Where to Install and Precautions

2.1.1 Where to Install

• As there is a danger of electric shock, please use this product installed on the panel.

• Do not install at places including the following.

· A place where people can contact the terminal out of awareness

· A place that is directly exposed to mechanical vibration or impact

· A place that is exposed to corrosive or combustible gas

· A place with great changes in temperature

· A place with excessively high or low a temperature

· A place that is directly exposed to the direct sunlight

· A place that is much influenced by electromagnetic waves

· A place that is very humid

· A place with inflammable things

· A place with much dust or salt.

2.1.2 Precautions

• The case of this product is made of chrome zinc plate though the bezel is made of ABS/PC fire

retardant materials, do not install this product where inflammable things are around. In particular, do
not put this product directly on an inflammable thing.

• Do not put any device or lines causing noise near this product. In particular, when using this
product at a temperature of 10 ℃ or lower, use the product after fully pre-heating it. In addition, do
not put any device providing extreme heat near this product.

• Install the product horizontally.

• Please perform wiring after blocking the power supply of all instruments.

• This product works at 100 – 240 V AC and 50 – 60 Hz without any separate control if you use
power supply other than the rated power supply, there arises a danger of electric shock and fire.

• Do not handle the product with wet hands, as there is a danger of electric shock.

• When using the product, please follow the basic precautions in order to reduce the danger of fire,
electric shock, and injury.

• Please follow the methods of installation and use specified in this manual.

• Refer to the installation methods on grounding but, never ground on things including gas pipes,
telephone lines, and lightning rods, as there is a danger of explosion and ignition.

• Do not supply power before the connection between devices of this product is finished.

• Do not block the heat release hole of this product, as it may cause a failure.

• The degree of over voltage protection is Category II the service environment is Degree II.

6

2.2 How to Install

Panel

Direction to Insert

Clamp

Thickness 1 ~ 10 mm

(1) Use steel sheets that are 1 – 10 mm thick for installation panel.
(2) Push TS500 (main frame) inside from the front of the panel.
(3) Attach the panel to both sides of the main frame with the exclusive clamp.
(4) When attaching the main frame to the panel with the clamp, if you excessively tighten it, the
case may be deformed or the clamp may be damaged.

• Check if the power supply is blocked in order to prevent electric shock.

• Before supplying the power, perform third-class grounding or over
(grounding resistance of 100 Ω or less).

• While applying an electric current, there is a danger of electric shock thus, never
contact the terminal.

• First check if the main power supply is blocked, and then perform wiring.

• Install a switch to separate TS500 from the main power supply at the power line.

• Connect a fuse of about 2 A to the power line.

7

2.3 Suffix Code

183

144

6

79

6

85

15.0

172.8

133

174.8

+0.7
0

135

+0.7

0

Model Code Description

TS500 -   Thermal Shock Test Controller

Main Frame

N Without main frame (when needing only I/O Module)

1 Main Frame (RS232, RS485)

N Without I/O Module (when needing only the main frame)

I/O Module

I/O Module

1

(relay of 16 points, Tr output of 8 points, contact input of 16 points)

2.4 Dimension and Panel cutout

2.4.1. Main Frame

[Unit : mm]

Panel cutout

8

USB

CTL.OUT

H.OUT

RET

L.OUT

RS485

RS232

RXD

R TX ( )

R TX ( )

COM

CA UTION

100 - 240 V a.c
50 - 60 Hz

F . G

TXDGND

I/O

USB I/O

+

+

+

+

22

23

24

1 2 3

Sensor Input

HIGH.IN

A

B

-+

B

456

45

TEST.IN

A

B

-+

B

789

A

B

-+

B

10 11 12

18

17

16

15

14

13

-

+

78 10 11

+

-

18

17

+

-

16

15

+

-

14

13

Control Output &

Retransmission Output

21 20 19

RXDTXD GND

RS485

RTX(+)

RTX(-)

COM

LOW.IN

F . G

Power Supply Voltage

100 - 240 V a.c

50 - 60 Hz

※Refer to communication wiring.

22

19

2021

23

24

12

3

H.OUT

(High Tem p. Ro om Contro l Output)

L.OUT

(Low Temp . Roo m Control Output)

RET(Retransmission Output)

RS232

HIGH.IN

A

VVVTC TC TC

BBABBABB

TEST.IN

LOW.IN

+

+

+

+

++

4 5 6 7 8 9 10 11 12

V d.c

-

+

V d.c

-

+

V d.c

Communication Output

Communication Output

250.0

238.0

225.0

95.0

116.0

65.0

37.5

5.5

5.5

2.4.2.I/O Module

2.5 Connection Diagram

2.5.1 Connection Diagram of Main Frame

[Unit : mm]

9

2.5.2 Connection Diagram of I/O Module

T3

T1

DI_1

DI_9 DI_10 DI_11

DI_2 DI_3

DI_4 DI_6 DI_7

DI_8

DI_5

DI_12 DI_13 DI_14 DI_15 DI_16

RY.1

RY.2

RY.3

RY.4 COM

COMRY.5

RY.6

RY.7 RY.8

COM

RY.9 RY.10

RY.11

RY.12

COM

RY.16

RY.15RY.14

RY.13

24 V OUT

Tr OUT

I/O

COM

COM

COM

COM

RELAY OUT

CONTECT IN

POWER

43 34 33 24 25 26 27 28 29 30 31 32

D.I 1 D.I 2 D.I 3 D.I 4 D.I 5 D.I 6 D.I 7 D.I 8

COM

Digital Input

35

D.I 9 D.I 10 D.I 11 D.I 12 D.I 13 D.I 14 D.I 15 D.I 16

36 37 38 39 40 41 42

24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 40 41 42 43

44 45

21

22

23

100 - 240 V a.c

50 - 60 Hz

Power Supply Input

23

22

21

20

19

18

17

16

RY 16

RY 15

RY 14

RY 13

COM 4

16

17

18

19

20

Relay Output(D.O)

Power Supply Output

44 45

Power Supply Output

24 V d.c

200 mA Max.

OUT

+

-

-+

1

46

47

48

49

50

51

52

53

54

55

2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 2 3 4 5

RY 1 RY 2 RY 3 RY 4 COM1

Relay Output(D.O)

6 7 8 9 10

RY 5 RY 6 RY 7 RY 8 COM2

Relay Output(D.O)

11 12 13 14 15

RY 9 RY 10 RY 11 RY 12 COM3

Relay Output(D.O)

Transistor Output(D.O)

COM

D.O 20

D.O 19

D.O 18

D.O 17

50

49

48

47

46

COM

D.O 24

D.O 23

D.O 22

D.O 21

55

54

53

52

51

43 25

※ In case of
transistor input

10

2.6 How to Connect

H.OUT +

H.OUT

-

L.OUT +

L.OUT

-

RET +

RET

-

ACTUATOR

SCR: 4 - 20 ㎃
SSR: DC Pulse

ACTUATOR

SCR: 4 - 20 ㎃

SSR: DC Pulse

+

+

-

-

RECORDER

(4 - 20 ㎃)

+

-

RY_1 RY_2 RY_3 RY_4

COM 1

RY_5 RY_6 RY_7 RY_8

COM 2

RY_9

RY_10RY_11 RY _12 COM 3

RY_13 RY_14

RY_15 RY_16COM 4

12

3

-+

+-

100 - 240 V a.c

50 / 60 Hz

F. G

1

2

3

[TC Input]

[4 - 20 ㎃ Input]

250 Ω

(4 - 20) ㎃

H.OUT +

H.OUT

-

L.OUT +

L.OUT

-

RET +

RET

-

ACTUATOR

SCR: 4 - 20 ㎃

SSR: DC Pulse

ACTUATOR

SCR: 4 - 20 ㎃
SSR: DC Pulse

+

+

-

-

RECORDER

(4 - 20 ㎃)

+

-

※ Please refer to 2.5 Connection Diagram.

2.6.1 Power Supply

Perform third-class grounding or over (grounding resistance of 100 Ω or less) with electric wires of
2 ㎟ or bigger in addition, perform one-point grounding with grounding cable 20 m or shorter

2.6.2 Sensor Input

•Use shielded input lines perform one-point grounding for the shield.

•Perform wiring of measurement input signal lines apart from the power supply circuit.

•When using the current input, attach the resistance of 250 Ω and 0.1 % to both sides
of the voltage input terminal.

2.6.3 Wiring of Control and Retransmission Output

•Connect paying attention to the polarity of output.

•Use shielded lines as output lines perform one-point grounding for the shield.

11

2.6.7 Communication Wiring

MASTER

TS500

TS500

RTX(+)

RTX(-)

+

-

COM

+

-

COMCOM

-

+

MASTER

TS500

TS500

RTX(+)

RTX(-)

+

-

COM

+

-

COMCOM

-

+

MASTER TS500

RXD

TXD

GND

RXD

TXD

GND

2

3

5

(DSUB-9)

1

2

3

● Wiring of RS485

TS500 can be connected to up to 256 units.
Connect terminating resisters (100 – 200 Ω 1 / 2 W) to the both ends of the communication line
without fail.

● Wiring of RS232

12

3 Control and Setup

3.1 Main Screen

Apply the power supply to the product, and the logo screen gets indicated for around three
seconds, and the operation screen gets indicated.
(You can change the logo screen by using the communication function.)

[Fig. 1] Logo Screen

[Fig. 2] Operation Screen

3.2 Basic Input Methods

The buttons and input windows for basic setup have the functions as in [Table 1] in each screen an
input window is indicated in which you can set the data.

● [Table 1] Buttons and Input Windows for Setup

Category of Buttons Name Function

It is a button you can select as you need.

Selector Button

Activated Input

Window

Inactivated

Input Window

Press the button, and it gets reversed, when you take your
finger off it, the pertinent motion gets selected.
It is a window into which you input a variety of set values you
want. Press it and the window exclusively for input of numbers
or texts within the range suited to the pertinent situation gets
indicated and you may press the set value you want.
It is an input window, but is inactivated following the current
conditions or situation set the conditions or situations to fit,
and it gets changed into a window into which you can input.

13

3.2.1 Number Input Screen

You can input whole numbers and real numbers (with a decimal point) into the Number Input Screen
[Table 3]. On the top left, the inputted contents and the maximum and minimum are indicated the
currently inputted value is indicated on the input window above the numeric keypad the inputted
number will be stored only when you press the button and if you press the button
before storing, the currently inputted contents will not be stored

[Table 3] Input Window Exclusively for Numbers

3.2.2 Text Input Screen (Korean/English/Numbers)

You can use this screen when inputting Korean, English, or numbers when setup things including the
name of pattern and the name of contact input (DI), you can choose between
Korean/English/Numbers by using the keyboard converting button.

[Fig. 4] Number Input Screen [Fig. 5] Korean Input Screen

14

[Fig. 6] English (Capital Letter) Input Screen [Fig. 7] English (Small Letter) Input Screen

3.3 Name of Each Part of Operation Screen

④

⑤
⑥

⑦
⑧

①

②

③

⑩ ⑪ ⑫ ⑬ ⑭

[Fig. 8] Operation Screen 1 (Automatic Mode)

⑨

No. Name No. Name

①

Current Screen Information Window

②

Menu Entry Button

③

Operation Screen Converting Button

④

Indication of PV of Test Room (Specimen)

⑤

Test Pattern Number and Test Name

⑥

Test Repeat count

⑦

Operation Segment Time

15

⑧

Indication of Operating Time Elapsed
Indication of Test Pattern Type and

⑨

Operation Segment

⑩

System Time

⑪

Step Button

⑫

Hold Button

⑬

Run Button

⑭

Stop Button

④

⑦

①

② ③

⑤

⑥

⑧

⑨

⑩

⑪ ⑫ ⑬ ⑭

[Fig. 9] Operation Screen 1 (Manual Mode)

No. Name No. Name

①

Current Screen Information Window

②

Menu Entry Button

③

Operation Screen Converting Button

④

Indication of PV of High Temp. Room

⑤

Indication of SV of High Temp. Room

⑨

Indication of Control Output of Low Temp. Room

⑩

Indication of PV of Test Room (Specimen)

⑪

System Time

⑫

Manual Signal Output Button

⑬

High Temp. Room Run/Stop Button

⑮

⑥

Indication of Control Output of High Temp. Room⑭Low Temp. Room Run/Stop Button

⑦

Indication of PV of Low Temp. Room

⑧

Indication of SV of Low Temp. Room

16

⑮

Indication of Operating Time Elapsed

④

①

② ③

⑥

⑤

⑦

⑧
⑨
⑩

⑪ ⑫ ⑬ ⑭ ⑮

[Fig. 10] Operation Screen 2 (Automatic Mode)

No. Name No. Name

①

Current Screen Information Window

②

Menu Entry Button

③

Operation Screen Converting Button

⑩

AL (Alarm) Status Indication Window

⑪

Indication of Operating Time Elapsed

⑫

Event Information Checking Button

High Temp. Room Indication Window,

④

Hidden Button for Movement to High Temp.

⑬

Test Pattern Number
Room of Elevator (during Operation Stop)
Low Temp. Room Information Indication
Window, Hidden Button for Movement

⑤

to Low Temp. Room of Elevator (during

⑭

Run Button

Operation Stop)
Test Room (Specimen) Information Indication

⑥

Window, Hidden Button for Forced Stop of

⑮

Stop Button
Elevator (during Operation Stop)

⑦

DI (Digital Input) Status Indication Window

Test Pattern Type Indication Window, Step/

⑯

Hold Hidden Button (during Operation)

⑰

⑯

⑧

IS (Inner Signal) Status Indication Window

⑨

TS (Time Signal) Status Indication Window

17

⑰

Test Pattern Repeat Count

①

② ③

④

⑥

⑤

⑯

⑰
⑱
⑲

⑪ ⑫ ⑬ ⑭

[Fig. 11] Operation Screen 2 (Manual Mode)

No. Name No. Name

⑦
⑧

⑨
⑩

⑮

①

Current Screen Information Window

②

Menu Entry Button

③

Operation Screen Converting Button

⑪

⑫

⑬

④ Indication of PV of High Temp. Room ⑭

⑤ Indication of SV of High Temp. Room ⑮

Indication of Control Output of High

⑥

Temp. Room

⑦

Indication of PV of Low Temp. Room

⑧

Indication of SV of Low Temp. Room
Indication of Control Output of Low Temp.

⑨

Room

⑩

Indication of PV of Test Room (Specimen)

⑯

⑰

⑱

⑲

Event Information Checking Button

Manual Signal Output Button

High Temp. Room Run/Stop Button

Low Temp. Room Run/Stop Button

Indication of Operating Time Elapsed

DI(Digital Input) Status Indication Window

IS (Inner Signal) Status Indication Window

TS (Time Signal) Status Indication Window

AL (Alarm) Status Indication Window

18

①

② ③

④

⑤

⑧

⑨

⑥

⑦

⑩

⑰⑯

[Fig. 12] Operation Screen 3 (Automatic Mode)

No. Name No. Name

⑪

⑫
⑬

⑭

⑮

①

Current Screen Information Window

②

Menu Entry Button

③

Operation Screen Converting Button

④

Screen Up Button

⑤

Screen Expanding Button

⑥

Screen Reducing Button

⑦

Screen Down Button

⑧

Time Axis Extending Button

⑨

Time Axis Reducing Button

⑩

Time of One Grid

⑪

Indication of PV of Test Room (Specimen)

⑫

Indication of SV of Test

⑬

Indication of Control Output of High Temp. Room

⑭

Indication of Control Output of Low Temp. Room

⑮

Indication of Operation Segment Time

⑯

Indication of Graph Temp. Range

⑰

Graph Setup Menu Entry Button

19

①

② ③

④

⑤

⑧

⑨

⑥

⑦

⑩

⑯ ⑰

[Fig. 13] Operation Screen 3 (Manual Mode)

No. Name No. Name

⑪

⑫

⑬
⑭

⑮

①

Current Screen Information Window

②

Menu Entry Button

③

Operation Screen Converting Button

④

Screen Up Button

⑤

Screen Expanding Button

⑥

Screen Reducing Button

⑦

Screen Down Button

⑧

Time Axis Extending Button

⑨

Time Axis Reducing Button

⑩

Time of One Grid

⑪

Indication of PV of High Temp. Room

⑫

Indication of SV of High Temp. Room

⑬

Indication Of PV Of Low Temp. Room

⑭

Indication of SV of Low Temp. Room

⑮

Indication of PV of Test Room (Specimen)

⑯

Manual Signal Output Button

⑰

Graph Setup Menu Entry Button

20

3.4 Automatic Operation

Automatic operation means the operation mode that automatically controls the system following
the test pattern programmed in advance, the SVs of pre-heating/test of each room, test time,
and the signals of a variety of fans, elevator, damper, gas, freezer, and valve get automatically
created following the determined patterns, and all the processes of general thermal shock tests
get automatically performed.

※

The Operation Screen may be indicated differently depending on the system composition of each chamber.

3.4.1 Selection of Automatic Operation



[Fig. 14] Operation Screen (Manual Mode) [Fig. 15] Function Setup Menu Screen





[Fig. 16] Operation Screen (Automatic Mode) [Fig. 17] Operating Setup Menu Screen

※ You can change the operation mode only during stop you can neither change
the test pattern selection item during operation.
※ You can program up to 240 patterns for test operation in the automatic
operation mode in advance and also set the test type, test name, test
temperature, test time, waiting conditions, and repeat count for each pattern.

21

3.5 Manual Operation

Manual operation means the mode of constant value operation of the High Temp. room and the Low
Temp. room with respectively determined SV.
In general, it performs the motions of two-channel thermostat, and you must designate the output of
other control signals in person. Basically, it is an operation mode to check whether each device works
or not after manufacturing the thermal shock test chamber and is also used for auto-tuning and
identifying the control characteristics.

3.5.1 Selection of Manual Operation



[Fig. 18] Operation Screen (Automatic Mode)

[Fig. 19] Function Setup Menu Screen





[Fig. 20] Operation Screen (Manual Mode) [Fig. 21] Operating Setup Menue Screen

22

● Manual Signal Output

Press the button at the bottom of the [Fig. 20] manual operation screen, and the [Fig. 22]
manual signal output screen is indicated. Turn the output signal ON or OFF by using each button.

Button Details

When it is designated at the DI-3, 4 that the sensor for sensing the
location of elevator is connected, the output automatically turns OFF
following the input of the pertinent sensor. (The maximum movement
time is also applied.)

Only the time with DO set output.
Actually, only the time with DO set output.

※ □ means H (High Temp. Room), R (Room Temp. Room), and L
(Low Temp. Room).
Turn the fans of the High Temp. Room, the Room Temp. Room, and
the Low Temp. Room ON or OFF.
Signals that are automatically created also in the manual control
mode. Manual output and signal automatically occurring get OR­calculated (with ON preferred).

[Fig. 22] Manual Signal Output Screen

23

3.6 Graph Indication and Setup

S/G

GND

TX

RX

GND

EM310

+24 V d.c

RX

TX

GND

+ 24 V d.c

TS500

External

SMPS

The graph indication screen shows the specimen temperature and the test SVs (the PVs of each input
in the manual operation mode) as a graph the X axis shows the time, and the Y axis shows the range
of temperature.

[Fig. 23] Operation Screen 3 (Automatic Mode) [Fig. 24] Operation Screen 3 (Manual Mode)

● Graph Screen Setup

The data maximum for three days, which is used for graph indication is automatically stored in the
memory in TS500. The data will be deleted when the power turns off. The rectangular boxes inside
the graph screen are hidden buttons of the screen movement and expanding/reducing functions. And
press the button at the right bottom, you can thereby set the time of the X axis, the range of
maximum and minimum of the Y axis, the storage cycle (seconds), and external devices and select the
storage motion status (During Operation, Always). For recording the test data, connect the external
storage device, EM310, to the communication port of TS500 (RS232) and select EM310 as the external
device for recording data.

[Fig. 25] Graph and Storage Setup Screen

External Connection Diagram of EM310

24

3.7 Indication of Errors and Events

The Automatic and Manual Second Operation Screen indicates the detailed status of signal input and
output of the system.

● Indication of event details

You can check the details of occurrence of errors by sensor disconnection and the external input (DI)
by pressing the button at the center bottom of the operation screen and can check a variety
of events including the operation start/end, input of power supply, and details of occurrence of errors.
When an error occurs, the event screen gets automatically indicated, and up to 40 event details are
stored and shifted successively.

[Fig. 26] Operation Screen 2 [Fig. 27] Event Detail Indication Screen

25

4 Screen Composition

The screen of TS500 Thermal Shock Test Controller is composed largely of “Operation Screen”,
“Function Setup Screen”, and “System Setup Screen”.

It is the screen that is firstly indicated when the power gets turned ON is

Operation Screen

Function Setup

Screen

System Setup Screen

4.1 Screen Block Diagram

composed of ① Operation Screen, ② indication of operation status, and
③ Graph Indication Screen and gets indicated at the time of usual operation.
It is the screen in which the user of the equipment sets the operation conditions
in general sets things including ① Function, ② patterns,
③ current time and reserved operation, and ④ brightness of screen.
It is the screen in which the manufacturer of the equipment sets the basic
conditions of the system including ① input sensor, ② control output,
③ alarm and inner signal, ④ PID, ⑤ DI composition, ⑥ DO composition,
⑦ communication, and ⑧ other items. A general user needs to pay a special
attention when controlling this screen.

Category Screen Composition Setup Details

Operation

Screen

Function

Setup

Temperature Indication

Screen

Status Indication Screen

Graph Screen Indication of control temperature as a graph

Function

FUNCTION

PATTERN

TIME/

RESERVE

Setup 1

Function

Setup 2

Pattern Setup 1

Pattern Setup 2

Pattern Setup 3

Time/

Reservation

Setup

Indication of measured temperature, pattern number, pattern
name, and repeat count
Indication of status including the temperature of each room,
DI, IS, TS, and AL

Selection of motion mode (automatic/manual)
Setup of operating time of High and Low Temp. Rooms
(manual motion mode)
Recovery from power failure, limitation on manipulated
variable, beep sound, input lock, and screen protection
Pattern number, repeat count, connection pattern, end mode,
test type, high temperature test conditions, low temperature
test conditions, room temperature test conditions, and time
signal
Pattern number, test name, waiting range/time, and auto
defrost conditions

Pattern copy and initialization of pattern details

Setup of date and time of equipment and setup of reserved
operation time

LCD Setup of brightness of screen

26

Category Screen Composition Setup Details

System

Setup

Sensor IN

Control

OUT

Sensor Input

Setup 1

Sensor Input

Setup 2

Sensor Input

Setup 3

Control Output

Setup 1

Control Output

Setup 2
Transmission
Output Setup

Selection of sensor type and setup of input filter

Setup of voltage range and scale at the time of voltage input

Setup of range of temperature used and input correction

Selection of output type and setup of ON/OFF control dead
band and cycle time
Selection of direct action/reverse action, setup of output
range, and correction of current output
Selection of subject of transmission output
(T.SV, T.PV, H.PV, L.PV)

Alarm Setup Setup of alarm type, alarm set value, and hysteresis

Alarm & IS

Inner Signal

Setup

Selection of subject and setup of IS type, IS temperature
range, IS delay time, and OFF dead band

PID setup PID Setup Setup of PID boundary value and PID gain of each zone

DI Setup 1 Setup of function and waiting time (1-8)

DI Setup 2 Setup of function and waiting time (9-16)

DI setup

DI Setup 3 Setup of digital input name (1-8)

DO setup

SERIAL

COM

ETC setup

DI Setup 4 Setup of digital input name (9-16)

DO Setup 1

DO Setup 2

Designation of output number by IS and setup of 1-4 output,
H.MAN RUN output, and SOL.V output and temperature
Output of time signal, output by DI, output of each fan, output
of defrost, output of L.MAN RUN, and output of DI Error

DO Setup 3 Damper open/close output and time setup

DO Setup 4

DO Setup

5 ~ 9

Communication

Setup

Other Setup 1

PRE H/C, HOLD, H.WAIT, L.WAIT, ELV.H, ELV.L, TEST RUN,
TEST END, SEN BURN, N2 GAS, REF1, REF2

Setup of input and output signal logic calculator

Setup in relation to communication

Selection between Korean and English, setup of password,
and selection of chamber type

Other Setup 2 Setup of user information and check of product information

27

4.2 Operation Screen

[Fig. 28] Operation Screen 1 (Automatic Mode) [Fig. 29] Operation Screen 1 (Manual Mode)

[Fig. 30] Operation Screen 2 (Automatic Mode) [Fig. 31] Operation Screen 2 (Manual Mode)

[Fig. 32] Operation Screen 3 (Automatic Mode)

[Fig. 33] Operation Screen 3 (Manual Mode)

28

4.3 Function Setup Screen

Press the button at the top in the operation screen, and the [Fig. 35] Setup Menue Screen is
indicated. You can set basic items related to Operation in the Setup Menue Screen.

[Fig. 34] Operation Screen [Fig. 35] Function Setup Menu Screen

4.4 System Setup Screen

Press the button in the Operation Screen, and the [Fig. 35] Setup Menu Screen is indicated.
Press the “SETUP MENU” at the top of the screen, and the password input screen is indicated (it is
limited to only when the password is already set.) then, input the password and
press , and the System Setup Menu Screen is indicated.

[Fig. 36] System Setup Menu Screen

29

29

5 Function Setup

5.1 Function setup

Press button in the [Fig. 35] Setup Menu Screen, and the Function setup 1 Screen is indicated.

[Fig. 37] Function setup 1 Screen [Fig. 38] Function setup 2 Screen

● Function setup 1

Operating Mode Select the motion mode by pressing the Auto or the Manual button.

H. Manual RUN Time

L. Manual RUN Time

● Function setup 2

Boot Mode

MV Tracking

Beep Sound The beep sound gets turned ON/OFF at the time of touching the screen.

Touch Lock Only and buttons get inputted in the operation screen.

LCD OFF Time

Setup of operating time of the High Temp. Room at the time of manual
operation (Range of setup : 0 - 9999 Hr. 59 Min.)
Setup of operating time of the Low Temp. Room at the time of manual operation
(Range of setup : 0 - 9999 Hr. 59 Min.)

Selection of : The stoppage status is maintained when recovered from
power failure.
Selection of : The operation is performed again from the beginning when
recovered from power failure.
Selection of : The operation is performed again from the time point of
stoppage when recovered from power failure.

The rate of change of output is limited forcefully in order to block a sudden
change in control output. (10 % / sec)

In order to extend the life of LCD, only the screen turns OFF after a while is
passed without any input by touch. (This is not related to the control motion,
and the screen is turned ON again if you touch the screen.)
(Range of setup : 0 – 99 Min.)

30

5.2 Time & Reserve Setup

Press button in the [Fig. 35] Setup Menu Screen, and the Time & Reserve Setup Screen is
indicated.
You set the date and time of the system. If you set the time for reserved operation, the reservation
mark, which shows the reserved operation waiting status, flickers in the Operation Screen (it is not
indicated during operation) if the product is stopped at the reserved time, it starts operation
automatically (with the power supply applied).

[Fig. 39] Time & Reserve Setup [Fig. 40] Indication of Reserve wait

Mark on the Operation Screen

5.3 Pattern Setup

A pattern means each of the test methods programmed. Press the TS button in the Pattern Setup
Screen, and the Time Signal Setup Screen is indicated.

[Fig. 41] Pattern Setup 1 Screen [Fig. 42] Time Signal Setup Screen

31

● Pattern Setup 1

PTN Select the pattern number you want to set. (1 – 240)

Rept Repeat count (1 – 9999 times if you set 9999, the repetition is limitless.)

Link The test pattern number to be connected and operated. (0 or 1 – 240)

Selection of : Operation gets performed for the repeat count that is set,

END Mode

and then the operation is stopped.
Selection of : It gets held at the status of the last test.

Select the test type (1 – 10) with and buttons.

Test Type

※ Refer to the test types.
(The range of selection of test type is different depending on the chamber type.)

H-(R)-L Segment Line

Setup of detailed conditions of segments of the high temp. test / room temp.
test / low temp. test.

● Test Type by Chamber

Chamber Type Test Type Remarks

EVL Elevator Type (2 Zones) Type 1 – 2 (2 types)

Refer to test types.DMP Damper Type (3 Zones) Type 1 – 10 (10 types)

GAS Gas Type (1 Zone) Type 1 (1 type)

● Segment Setup Items

PRE

TSV

hour.min.sec Segment test time (hour, minute, and second)

H (High Temp.

Room)

and

Wait

L (Low Temp.

Room)

TS

The set value of pre-heating temperature before the operation of the
pertinent segment
The set value of the temperature of test. ※ The set value of temperature
of the High Temp. Room and the Low Temp. Room

When the waiting motion is selected and activated, the PV and the pre­heating temperature is being compared with each other at the time
of starting the pertinent segment and if the values do not fall within
the waiting range, the product waits for a maximum waiting time. (The
operating time is stopped.)
Indication of the time signal setup status. Press the pertinent location,
and you can set the detailed time signal. When the ON/OFF Mode is
set, TS turns ON during the operating time of the pertinent segment.
When the Time Mode is set, TS turns ON after the delay time set has
passed from the time of starting the segment (for the maintained time).
But it cannot be over the entire operating time of the pertinent segment.

※

The conditions of the TS (1, 2, 3, 4) of the Pattern Setup 1 Screen get set in the Time Signal Setup Screen.

32

● Test Type

HH

H

H

H

LL

L

L

L

R

R

R

H

H

H

L

L

L

R

R

R

H

H

H

L

L

L

R

R

R

H

H

L

L

R

R

H

L

R

HH

H

H

H

H

H

H

H

H

LL

L

L

L

L

L

L

R

R

R

R

RR

R

R

L

L

RR

RR

H

H

H

H

H

H

H

L

L

L

L

L

R

R

R

RR

R

R

L

L

RR

RR

H

H

H

H

H

L

L

L

RR

R

R

L

L

RR

RR

H

H

H

L

R

L

L

RR

RR

H

L

RR

Code Test Type Code Test Type

① ⑥

② ⑦

③ ⑧

④ ⑨

⑤ ⑩

● Pattern Setup 2

You can set the test name by pattern, waiting range/time, auto defrost cycle, and temperature and
time of auto defrost in the [Fig. 43] Pattern Setup 2 Screen.

[Fig. 43] Pattern Setup 2 Screen [Fig. 44] Pattern Setup 3 Screen

33

● Setup Items

Name

Record of the name of test pattern to be indicated in the Operation Screen.
(Korean/English/numbers available)

•Setup of the temperature range and time to be used for the compared
motion at the time of activation of the waiting motion

•For the temperature range, <PRE ± waiting range> and the PV are

WAIT Range & MAX

Time

compared. (The range of setup of waiting time is 1 – 999 min. when 999
gets inputted, the waiting is limitless.)

•When the temperature does not reach the target temperature range within
the waiting time set, automatically the WAIT gets released, and the test time
of the pertinent segment gets counted.

•

The function that temporarily increases the temperature of the Low Temp. Room

Defrost cycle Type

for removing the frost in the Low Temp. Room after the tests are repeated a
certain times (When 0 is set, the Auto Defrost motion gets turned OFF.)

•The target temperature of the Low Temp. Room and the defrost time at the

Defrost Temp. Time

time of Auto Defrost motion (The defrost time gets applied after the
temperature reaches the defrost temperature.)

● Auto Defrost Methods

It performs the test of the following segment (a segment which does not
conduct a low temperature operation) during the defrost motion. After the
defrost motion is finished and until the temperature of the Low Temp. Room is
prepared to be the pre-cooling temperature, the waiting time of the test sample
in the High Temp. Room can be extended. Also at the time of starting the
test, the test starts right after only the pre-heating (or pre-cooling) of the first
segment gets prepared.
After the defrost motion is performed and until it returns to the pre-cooling
temperature, it does not go on to the next test segment. (The test sample is
located in the Low Temp. Room or the Room Temp. Room during the defrost
motion.) Also at the time of starting the test, the test starts only when the pre­heating and pre-cooling are all prepared.

● Pattern Setup 3

Copy the details of the original pattern number into the copy pattern number.

PTN.COPY

Select the original pattern number and the copy pattern number, and
press button.

Pattern clear The details set in the original pattern get initialized.

DEF info copy to

ALL PTN

Copy the defrost conditions of the original pattern to all the patterns in a lump.

34

5.4 LCD Brightness Adjustment

The brightness of LCD can be adjusted in 8 stages in total press the right side of the button,
and it gets brighter by stage and press the left side of the button, and it gets darker by stage. The
current brightness is indicated in the shape of a bar.

[Fig. 45] Setup Menu Screen

35

6 System Setup

“System Setup” is about the equipment manufacturer’s setup following the mechanical
structure hence, a general user shall not change the details of system setup at random.

Press the button in the Operation Screen, and the [Fig. 46] Setup Menu Screen is indicated
press the “SETUP MENU” at the top, and the System Setup Menu Screen is indicated through the
process of checking the password.

[Fig. 46] Function Setup Menu Screen [Fig. 47] System Setup Menu Screen

6.1 Sensor Input Setup

● Selection of Sensor Type (Sensor Input Setup 1)

TS500 Thermal Shock Test Controller supports the three points of measurement input (the High Temp.
Room/Test Room/Low Temp. Room).
The input (sensor) specifications support the thermoresistor (Pt 100 Ω), thermocouple, and DC voltage
(current) input with multi-input and you can set the input filtering time.

● Voltage Input Setup (Sensor Input Setup 2)

In case of voltage input, you have to additionally set input range (0 – 10 V DC maximum) and the
reduced temperature, etc. The gas type (1 zone) chamber has only one measurement input, and the
temperature gets input through the input terminal of the High Temp. Room.

36

[Fig. 48] Sensor Input Setup 1 Screen [Fig. 49] Sensor Input Setup 2 Screen

● Input Correction (Sensor Input Setup 3)

The correction function has the entire OFF SET setup and the function of setup by section the set
value of OFF SET and the correction value by section are applied by being added to each other the
range of use refers to the range, in which the SV input is limited for the protection of the equipment.
(Press the Correction by Section button, and the Input Correction by Section Screen is indicated.)

Entire OFF SET Input Window

Correction by Section Button

[Fig. 50] Sensor Input Setup 3 Screen

[Fig. 51] Screen of Correction by

Section of High Temp. Room

(High Temp. Input Zone Bias)

Range Input Window

Correction Value Input Window

37

6.2 Control Output / Retransmission Output Setup

TS500 Thermal Shock Test Controller supports two points of control output (the High Temp. Room/the
Low Temp. Room) and one point of retransmission output. You can choose between SCR (current),
SSR, and relay for each control output of the main frame when you choose the relay output, the relay
built in the Input

•

Output board (I.O Board) is applied. (The use of relay output is recommended only for ON/OFF control.)

[Fig. 52] Control Out Setup 1 Screen [Fig. 53] Control Out Setup 2 Screen

[Fig. 54] Remote Out Setup Screen

38

● Setup of Transmission Output by Item

Item Details

T.PV

T.SV SV of Test

H.PV

L.PV

PV of Test Room (Test room-PV)

PV of High Temp. Room

(High temperature room-PV)

PV of Low Temp. Room

(Low temperature room-PV)

Range

Bias

Preset

Transmission of measured temperature of the Test Room
(specimen)
Transmission of the SV of test.
It is outputted only during the operation in the automatic
mode. (※ It is OFF during stoppage.)
Transmission of the measured temperature of the High Temp.
Room
Transmission of the measured temperature of the Low Temp.
Room
Setup of the temperature range on the transmission output of
4 – 20 mA
It corrects the output by minutely adjusting the both ends of
the current output within the range of 5 %. 3.2 mA – 20.8 mA
Selection of the value of retransmission output at the time of
disconnection of input (sensor).

6.3 Alarm Setup

It is the screen, in which you can set the alarm and the inner signal in the Alarm Setup Screen, you
can set alarm check time, alarm source, alarm type, and hysteresis (HYS).

[Fig. 55] Alarm Setup Screen [Fig. 56] Alarm Type Setup Screen

39

● Alarm Setup

2

2

2

4

2

4

2

4

6

8

2

4

6

8

Alarm Check

Check of alarm status at all times

Check of alarm status only during operation
Select the subject of measurement among HIGH (the High

Source of Alarm

(SOURCE)

Temp. Room), LOW (the Low Temp. Room), and TEST (the
Test Room). It changes between HIGH, LOW, and TEST
every time you press the button.

TYPE Alarm Code Setup

ALM Alarm Set Value

HYS Hysteresis

Press the input window, and the Alarm Code Setup
(20 types) Screen is indicated.
Input the alarm set value by pressing the input window
below “ALM”.
Input the alarm hysteresis (width) by pressing the input
window below “HYS”.

● Alarm Code Setup

Press the input window below “TYPE” in the [Fig. 55] Alarm Setup Screen, and the Alarm Code Setup
(20 Types) Screen gets indicated.
Press the button, and the selected alarm code gets deleted.

● Alarm Types and Codes (ON at the Time of Contact and Alarm)

Name Code (Waiting) Motion Drawing ON/OFF Conditions

Maximum

Absolute Alarm

Minimum

Absolute Alarm

Maximum

Deviation Alarm

Minimum

Deviation Alarm

Maximum·Minimum

Deviation (Outside)

Alarm

Maximum·Minimum

Deviation (Inside)

Alarm

1 (11)

2 (12)

3 (13)

4 (14)

7 (17)

8 (18)

ON = PV ≥ ALM
OFF = PV ‹ ALM - HYS

ON = PV ≤ ALM
OFF = PV ›ALM + HYS

ON = PV ≥ SV + ALM
OFF = PV ‹ SV + ALM - HYS

ON = PV ≤ SV - ALM
OFF = PV › SV - ALM + HYS

ON = PV ≤ SV - ALM
ON = PV ≥ SV + ALM
OFF = PV › SV - ALM + HYS
OFF = PV ‹ SV + ALM - HYS
ON = PV ≥ SV - ALM
ON = PV ≤ SV + ALM
OFF = PV ‹ SV - ALM - HYS
OFF = PV › SV + ALM + HYS

40

6.4 Inner Signal Setup

The inner signal (IS) operation is applied only during the operation of the system. The value of signal
source is compared with the value set in the range of IS to judge whether it is within the effective
range the concepts of delay time and hysteresis are applied together.

[Fig. 57] Inner Signal Setup Screen

● Inner Signal by Item

Signal Source

IS Type

IS Range Setup of the range for comparison and motion

IS Band The section for comparison and motion between

IS Delay

Hysteresis

Selection among the High Temp. Room, the Low Temp. Room, and the Test Room
Selection of the subject value (the SV or the PV) to be

compared among

Setup of the delay time at the time of Inner Signal (IS) ON motion in the input
window of Min. Sec.
Input of the value of dead band of the IS OFF motion at the time of selecting

among types of IS

6.5 PID Setup

The PID control parameter of TS500 (Thermal Shock Test Controller) can be applied by being divided
into up to four areas respectively in each of the High Temp. Room and the Low Temp. Room. The
areas are divided by setup three boundary values of each area, and you can control by applying the
gain optimized for each area. (The gain applied gets automatically selected unconditionally by the
setup of boundary value.) If you mainly perform the test of a certain temperature range, you may use
only one PID gain by pushing the boundary value to one side. In the PID gain of each area, there are
the items of the proportional band (P-BAND), the integral time (I-TIME), and the derivative time
(D-TIME), which play the following roles.

41

High Level

℃

Middle Leve l

Low Level

Time

-200.0

1700.0

PID-4

PID-3

PID-2

PID-1

Proportional Band

(P-Band)

Integral Time

(I-Time)

Derivative Time

(D-Time)

It means the temperature range, in which the output calculated comes to fall
within 100 %, in the control that determines the output in proportion to the
deviation between the SV and the PV.
When the proportional band is wide, the control output on the deviation is small
thus it takes longer to reach the SV when the proportional band is narrow, the
control output is large thus it takes shorter to reach the SV, but the overshoot
gets increased.
It is a control item that increases the output gradually with the sum of the
accumulated deviations, as the occurrence of deviation cannot be blocked with
only the proportional control (because the temperature does not be maintained
when the output is 0). When the time value is large, the reflected ratio is small
thus, it takes longer to reduce the deviation when the time value is small, the
reflected ratio is big thus, the deviation reduces faster, but the occurrence of
hunting is caused.
It is a control item that adds the control output in the direction to decrease
the changes in proportion to the rate of change of deviation. Hence, if errors
increasing suddenly, a correction motion is performed as a resistance to that.
The greater the derivative time, the stronger the correction motion.

● PID Parameter Check and Manual Setup

When checking or directly inputting the PID value, press the button of the zone you want in the High
Temp. Room or the Low Temp. Room in [Fig. 58], and [Fig. 59] or [Fig. 60] is indicated. You can set
the parameter by pressing the PID button of each pertinent zone.

[Fig. 58] PID Zone Setup Screen

42

Auto Gain

(A.T GAIN)

A.T Button

When the control performance of the PID gain, which is automatically created
after auto tuning, is not satisfactory, this indirectly controls the ratio of reflection
of the integral/derivative time applied again. When this is set to be bigger than
one, it takes longer to reach the SV, but the overshoot and hunting range is
decreased when this is set to be smaller than one, it takes shorter to reach the
SV, but the overshoot and hunting range is increased.

It sets the presence or absence of indication of the button in the Operation
Screen. It is recommended to let this be indicated only at the time of initial
installation of the product and to set once the tuning is completed so
that the PID gain might not be changed by mistake of the user

[Fig. 59] High Temp. Room P.I.D Setup Screen

(H. Room P.I.D Gain)

[Fig. 60] Low Temp. Room P.I.D Setup Screen

(L. Room P.I.D Gain)

● Auto Tuning

When executing the A.T in the [Fig. 61] Manual Operation Mode, you have to first manually adjust the
location of elevator and status of damper and freezer properly and then perform the A.T.
(Use the signal output function.)
In the [Fig. 62] Automatic Operation Mode, the A.T button appears only in the high temperature
operation or the low temperature operation sections and once the A.T is performed either in a high
temperature or in a low temperature, the A.T motion is performed automatically also in the next low
temperature/high temperature section.

[Fig. 61] Manual Operation A.T Mode Screen [Fig. 62] Automatic Operation A.T Mode Screen

43

6.6 Digital Input (DI) Setup

Every external digital input (DI) basically has the function of “error input warning and operation stop”.
When is set, it comes to only performs the function of error input warning (always sensing)
when is set, it also performs the function of operation stop when an error input occurs.

① You can set the error input waiting time to block the malfunction due to the noise input.
② An outside retransmission is also available by using the feedback function of the DO output when
the DI occurs. (Refer to the explanation on the DO output function.)

③ Besides the basic error input function, each DI has a special function.
When the input signal turns ON by using the external digital input (DI), the available functions include :
① input error (ERR), ② operation stop (RST), ③ Run/Stop, Step/Hold, and detection of elevator
location and damper status, and ④ selection of test pattern.

[Fig. 63] Error Input Warning Setup Screen [Fig. 64] Error Input Operation Stoppage

Setup Screen

In [Fig. 65], you can set the Run/Stop/Step/Hold functions using the digital input DI 3 and DI 4 can
receive the input signals of the sensor for sensing elevator location DI 11 through 16 can receive the
input signals of the sensor for sensing the status of damper.
In [Fig. 66], you can select the test pattern using the digital input.

[Fig. 65] Run/Stop/Step/Elevator Location

Input Setup Screen

[Fig. 66] Test Pattern Selection and Damper Status

Input Screen

44

44

[Fig. 67] and [Fig. 68] are the screens in which you can set the name of digital input (DI) press the
input window, and the input keyboard is indicated input the name of digital input changing the
keyboard by pressing the keyboard converting button input a name that you can intuitively identify
when an error occurs. When an error occurs, the name is automatically indicated in the Event Log
Screen. ※ Korean/English/Number are available.

[Fig. 67] Digital Input Name Setup Screen [Fig. 68] Digital Input Name Setup Screen

● Special Function by Digital Input (DI)

DI_1(RUN) At the time of ON : Starting operation at the time of OFF : Stopping operation

DI_2(RUN_Toggle)

DI_3(ELV.H)

DI_4(ELV.L)

DI_5(STEP)

Every time a contact touches and then departs, it is repeated to run, stop, run, and stop.
Sensing and input of the location of elevator and the High Temp. Room and

the setup of the maximum movement time of elevator available
Sensing and input of the location of elevator and the Low Temp. Room and
the setup of the maximum movement time of elevator available

Every time a contact touches and then departs, the STEP motion gets performed.

DI_6(HOLD) At the time of ON : Starting HOLD at the time of OFF : Releasing HOLD

DI_7(HOLD-ON) When a contact touches and then departs, the HOLD motion gets performed.

DI_8(HOLD-OFF) When a contact touches and then departs, the HOLD motion gets released.

DI_9(PS.0)

Selection of test pattern (0 or PTN. 1 – 3)
It is reflected at the time when it is during the operation stoppage and when

DI_10(PS.1)

DI_11(DMP.H OPEN)

DI_12(DMP.H CLOSE)

DI_13(DMP.R OPEN)

DI_14(DMP.R CLOSE)

DI_15(DMP.L OPEN)

DI_16(DMP.L CLOSE)

the input status of DI-9 & 10 gets changed.
Sensing and input the location of damper open in the High Temp. Room and
the setup of the maximum motion time available
Sensing and input the location of damper closed in the High Temp. Room and
the setup of the maximum motion time available
Sensing and input the location of damper open in the Room Temp. Room and
the setup of the maximum motion time available
Sensing and input the location of damper closed in the Room Temp. Room
and the setup of the maximum motion time available
Sensing and input the location of damper open in the Low Temp. Room and
the setup of the maximum motion time available
Sensing and input the location of damper closed in the Low Temp. Room and
the setup of the maximum motion time available

45

6.7 Digital Output (DO) Setup

The digital output setup is to actually allocate various signals occurring in the system to the relay or
transistor output. Only the signals allocated here are output through the actual terminal and, the
allocation of the output number can be overlapped, thus you have to carefully input it. Depending on
the characteristics of each signal output, sometimes you have to designate only the output number
and other times you have to set the parameter of time or value of temperature along with that.

[Fig. 69] Digital Output Setup 1 Screen

(DO Setup 1)

● Digital Output (DO) Composition Setup 1

Digital Output Item Details

IS 1 ~ 8 Setup of the inner signal output number

AL 1 ~ 4 Setup of the alarm signal output number

H.MAN RUN

SOL.V

● Digital Output (DO) Composition Setup 2

Digital Output Item Details

TS 1 ~ 4 Setup of the time signal output number

DI 1 ~ 4 Setup of the DI signal feedback output number

H.FAN

R.FAN

L.FAN

Setup of the relay number, which is output at the time of manual operation
of the High Temp. Room
Setup of the output number of the signals, which automatically occurs when
the temperature of the Low Temp. Room goes under a certain temperature

Setup of the output number for driving of the fan in the High Temp. Room (It
is automatically controlled following the operation situation.)
Setup of the output number for driving of the fan in the Test Room (specimen)
(It is automatically controlled following the operation situation.)
Setup of the output number for driving of the fan in the Low Temp. Room (It
is automatically controlled following the operation situation.)

[Fig. 70] Digital Output Setup 2 Screen

(DO Setup 2)

Defrost Setup of the DO output number of the defrost operation status

L.MAN RUN

DI Error

Setup of the relay number, which is output at the time of manual operation
of the Low Temp. Room
Setup of the DO output number at the time of occurrence of DI set as [ERR]
or [RST]. The output maintained time is applied. (When it is set to be up to
60,000 sec., the output gets performed until the DI error gets resolved.)

46

46

[Fig. 71] Digital Output Composition Setup

3 Screen (DO Setup 3)

● Digital Output (DO) Composition Setup 3

Discrete Output Item Details

[Fig. 72] Digital Output Composition Setup

4 Screen (DO Setup 4)

H.Damper OPEN

H.Damper CLOSE

R.Damper OPEN

R.Damper CLOSE

L.Damper OPEN

L.Damper CLOSE

Damper in the High Temp.

Room is opened

Damper in the High Temp.

Room is closed

Damper in the Test Room

(specimen) is opened

Damper in the Test Room

(specimen) is closed

Damper in the Low Temp.

Room is opened

Damper in the Low Temp.

Room is closed

When they are set as damper-type chambers,
they get automatically controlled following the test
pattern operation situation.
The time for the actual output to go out depends
on the time set value. (When it is set to be the
maximum value of 60000 sec., the output is
performed constantly during the pertinent segment
time.)

● Digital Output (DO) Composition Setup 4

PRE H/C Setup of the discrete output (DO) number of the pre-heating operation status

HOLD Setup of the discrete output (DO) number of the HOLD status during operation

H.WAIT & L.WAIT

ELV.H & ELV.L

Setup of the discrete output (DO) number of the waiting (WAIT) status during operation
When they are set as elevator-type chambers, they get automatically controlled

following the test pattern operation situation.

TEST RUN Setup of the DO output number of the automatic-mode test operation status

TEST END

SEN BURN

N2GAS

Setup of the DO output number of the automatic-mode test operation completion
status. The maintained time gets applied. (sec.)
Setup of the DO output number of the status of disconnection of sensor input.
The maintained time gets applied. (sec.)
When they are set as gas-type chambers, they get automatically controlled
following the test pattern operation status.
Setup of the output number of the signals that control the freezer in the binary

REF.1 & REF.2

refrigeration method at the time of automatic control operation. (REF.2 works
only when REF.1 works they all turned OFF during the defrost motion.)

47

● Digital Output (DO) Composition Setup 4 – 9

It is a screen of setup the input/output signal logic calculation function can program up to 30 lines. The
logic calculation is performed in order from Line 1 through Line 30.
(Press the button with a number indicated, and the pertinent line is activated.)

[Fig. 73] Digital Output Setup 5 Screen

(DO Setup 5)

[Fig. 74] Digital Output Setup 9 Screen

(DO Setup 9)

1) Logic Operator

AND

OR

NOT
BYPASS

(Arrow)

When both signals of Para 1 and Para 2 are ON, it output as ON otherwise, it output as OFF.
When at least one out of Para 1 and Para 2 is ON, it output as ON when both are OFF, it

output as OFF.
When Para 1 is ON, it output as OFF when Para 1 is OFF, it output as ON. (It is reversed.)

The signal of Para 1 output as it is.

2) Logic Calculation Input Parameter (Items that are subject of the logic calculation, Para 1, and Para 2)

IN Digital input (DI) 1 - 16

Digital output (DO) 1 – 24 (25 – 32 are virtual output. They are used only to pass

OUT

various signals occurring inside to the signal combination logic. They are numbers used
when the signals are intended to be out as actual output by being combined with other
signals in the logic.)

M

The dummy variable is stored in the system (1 – 32). The status gets maintained while
the power is ON in the system.

T1 ~ T4 A delay timer that is like a software

3) Logic Calculation Output Parameter (Items where the results of logic calculation go out, OUT)

OUT

M

Digital output (DO) 1 – 24 (25 – 32 are virtual output. They can be used in the next line.)
The dummy variable is stored in the system (1 – 32). The status is maintained while the

power is ON in the system.

T1 ~ T4 A delay timer that is like software (You can set the delay time to be 0 – 999 sec.)

48

6.8 Communication Setup

The Communication Setup menu is to set the communication parameter in order to communicate with
a personal computer or any other device supporting a serial interface. It supports the protocol of the
Modbus-ASCII method.
TS500 Thermal Shock Test Controller always works as a slave on the communication protocol, and
the host side needs a program for communication. You can choose RS232 or RS485 as the port for
serial communication you also can select and set the up/down arrow buttons and boxes in person for
the items including the communication speed, device number (1 – 247), and the response delay time
(0 – 100). (Refer to the Cable Connection Diagram in Chapter 1 for how to connect the communication
cable between equipments.)
When using the EM310, which is an external storage device (using the RS232 port), you can use only
the RS485 port as serial communication.

Refer to the Download center of our Website for the communication protocol instructions and the

communication operation program for computers, which is provided basically.

[Fig. 75] Serial communication Setup Screen

49

6.9 ETC Setup

[Fig. 76] ETC setup 1 [Fig. 77] ETC setup 2

● ETC Setup 1 [Fig. 76]

Language Select the language used in the menu.

Set the password needed when entering the System Setup menu.

Password

Chamber Type

(When it is the default value of “0”, the product does not ask the password when
you enter the System Setup menu.)
Set the type of chamber. The composition of the Operation Screen is slightly
different depending on this setup.
EVL (2 ZONE) : Elevator-type 2-zone chamber
DMP (3 ZONE) : Damper-type 3-zone chamber
GAS (1 ZONE) : Gas-type 1-zone chamber

● ETC Setup 2 [Fig. 77]

User Information This can be modified.

Product

Information

This cannot be modified.
(This is used for management of the version of the product.)

50

7 Specifications

7.1 Measurement Input Specifications

Thermoresistor

Thermocouple

DC Voltage

Input Resolution 24 bit

Pointing Accuracy 0.1 % of F.S

Sampling Cycle 500 ㎳

Input Resistance 1 ㏁ min

Pt100

(IEC751)

K -200.0 ℃ ~ 1370.0 ℃, ± 0.1 % of F.S

J -200.0 ℃ ~ 1200.0 ℃, ± 0.1 % of F.S

E -200.0 ℃ ~ 1000.0 ℃, ± 0.1 % of F.S

T -200.0 ℃ ~ 400.0 ℃, ± 0.1 % of F.S

R 0.0 ℃ ~ 1700.0 ℃ , ± 0.1 % of F.S

S 0.0 ℃ ~ 1700.0 ℃ , ± 0.1 % of F.S

㎷ DC

V DC

4 - 20 ㎃ Use of external resistance of 250 Ω use after setup of V DC 1 – 5 V DC

-200.0 ℃ ~ 640.0 ℃, ± 0.1 % of F.S

0 – 100 mV DC or -10 ~ 20 mV DC,

-999.9 ~ 9999.9, ±0.1 % of F.S
0 – 10 V (Setup of signal input range is available),

-999.9 ~ 9999.9, ±0.1 % of F.S

Maximum Permitted Line

Resistance
R.J.C Error ±1.0 ℃ (When the thermocouple is used, errors come to be added.)

50 Ω or lower / line (with the condition that the resistances between lines
are equal to each other)

51

7.2 Control Output/Transmission Output Specifications

Current

Output

(SCR)

Control

Output

Transmission Output

(4 - 20 ㎃)

Output Renewal Cycle 500 ㎳

Voltage

Pulse Output

(SSR)

Relay Output

4 – 20 mA DC (Load resistance of 600 Ω or lower)
Output resolution : 16 bit
Output degree : ±0.1 % of F.S
Output ripple : 0.1 % of F.S
24 V DC Pulse (load resistance of 600 Ω or higher)
Minimum pulse width : 10 ms
Cycle time : Setup of 1 – 1000 s is available.
A relay built in the I/O Module or an external relay using the TR output.
Built-in relay specifications : N.O → 250 V AC 5 A / 30 V DC 5 A
Selection between TEST.PV / TEST.SV / H.PV / L.PV is available.
Output degree : ±0.1 % of F.S (Precise correction is available.)

7.3 I/O Module

Discrete Input 16 points of discrete or transistor input

16 points of relay output (Each four a contacts are COMMON.)

Output

8 points of transistor output
(The external SSR or the external 24 V relay can be driven directly.)

External Power Supply 24 V DC power supply output is available. (200 mA max.)

Connection Method Connected to the main frame in the I/O Module serial method. (RS422)

7.4 Communication Specifications

Communication Method RS232C, RS485

Protocol MODBUS-ASCII

Communication Speed 9600 bps ~ 115200 bps

Communication Distance RS485 : 1.2 ㎞ (256 node), RS232 : 10 m(1:1)

7.5 Power Supply Specifications

Power Supply Voltage 100 – 240 V AC Voltage regulation : ±10 %

Frequency 50 - 60 ㎐

Consumption of Electric Power

Insulation Resistance

Withstanding Voltage

Main frame : 16 W max, I/O Module : 10 W max.
Between the first terminal and the second terminal.

Between the first/second and the grounding terminal.
Between the first terminal and the second terminal.
Between the first/second and the grounding terminal.

20 ㏁ or more /
500 V DC
2000 V AC for one
min.

52

7.6 Function specification

Display 5.7 inch color LCD panel with touch screen

Applicable chamber Elevator type, damper type, gas type etc.

Test pattern Max 240 patterns, selectable 10 test kinds of each pattern.

stanby mode Each pattern setup and setup of using each segment

Repetition and connection The number of repetition can be set up and connected driving

PID group

Control method Each 4 zone for high-temperature room and low-temperature room

Auto-turning PID source automatic reasoning according to the value of goal-setup

Proportional band 0 ~ 1000 ℃ (if 0 ℃, ON/OFF control)

Integral time 0 ~ 6000 seconds (0 second means no integral operation)

Differential time 0 ~ 6000 seconds (0 second means no differential operation)

ON/OFF control If the proportion of the zone is "0", ON/OFF control. Hysteresis can be set.

Event logging function. Auto saving information of the event in case of varioust events(up to 40)

LCD protection function To protect LCB, backlight is off after designated time when no touch input.

Password function To prevent incorrect system input by other people, password can be set.

Over-integral prevention

function

limitation of MV change rate

Alarm function 4 points, high/low, deviation and 20 kinds.

Inner signal 8 ponits, target, range, delay time setup, activated on running

PID control or ON/OFF control in high-temperature room and low­temperature room

A.R.W zone setup (50 % to 1000 % of proportional band)

limitation function of rapid changes in MV.

time signal 4 points, activated on automatic test mode running

Graph function Displayed test PV, test SV, graph mode

Operation mode

Start time setup function Start time setup function using by inside of timer

User logo display User logo display during 3 seconds on power up

Screen capture function Screen capture function through the communication port.

Language selection

function

Signal combination function

Power recovery STOP / COLD / HOT return function when returning to power outages

Automatic test mode or manual operation mode (operation time can be set)

Language selection function on MANU(KOREAN/ENGLISH)

DI & DO signal combination and manipulation functions
(user programmable)

53

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