HANYOUNG NUX TD300, TD500 User Manual

TD500/TD300

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2 Channel Programmable Temperature Controller

MANUAL

Notice

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This user guide is protected by copyright and has all the rights related to it. Without prior authorization

from HANYOUNG, this guide and any parts contained in this guide cannot be reproduced, copied, or

translated in another language.

Contents of this guide will be provided in this form and can be edited or changed without prior

noticed.

This guide includes implied guarantee or suitability for a certain purpose, and it does not offer any

guarantee for those that do not limit this matter.

Every programs contained in this product is protected by copyright. Without prior authorization from

HANYOUNG, this product and any parts contained in this product cannot be reproduced, copied, or

translated in another language.

Every title, symbols, figures, service marks, and etc in this guide or the product are legally registered.

HANYOUNG NUX

28, Gilpa-ro 71beon-gil, Nam-gu, Incheon, Korea

TEL : [phone]

FAX : [phone]

http://www.hynux.net

E-mail. [e-mail]

3

CONTENTS

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1 Before starting

2 Installation instruction

3 Setting and operation

4 Display

5 Function setting

1.1 Checking Product

1.2 Safety Information

2.1 Installation place and caution notice

2.2 Installation method

2.3 Suffix code

2.4 Dimensions / Panel cutout and terminal arrangement

2.5 Terminal arrangement method

3.1 Initial screen

3.2 Basic input mehtod

3.3 Name of operation screen

3.4 Fixed control operation

3.5 Program control operation

3.6 Graph indication and setup

3.7 Errors and indicators for various events

4.1 Operation screen

4.2 Setup screen

5.1 Operation setup

5.2 Time/Timer setup

5.3 Program setup

5
6

7
8
9
9

11

15
15

17
26
27
30

31

32
34

35
36
36

6 System setting

7 Specification

6.1 Sensor input setup

6.2 Control/Transmission setup

6.3 Inner signal setup

6.4 Alarm setup

6.5 PID setup

6.6 Inputs at point of contect (DI) setup

6.7 Point of contact output (DO) setup

6.8 Communication setup

6.9 Other setup

7.1 Input sepcification

7.2 Output specification

7.3 Functions

7.4 Communication

7.5 Ratings

7.6 Operation environment

7.7 Condition of transport and storage

40

41
42
43
43
45
46
48
48

49
49
50

51

51
52
52

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1 Before starting

هﺮﮐ ﮓﻧﺎﯿﻧﺎﻫ تﻻﻮﺼﺤﻣ یرﺎﺼﺤﻧا هﺪﻨﯾﺎ ناﻮﯿﺳ ﺖﮐﴍ

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Thank you for the purchase of HANYOUNG 2 Loop Temperature Controller (Model : TD500).

This manual contains the function of product, install method, caution information and the way of using

this controller. So please read this manual before using it. And also please make this manual to be

delivered to the final user and to be placed where can be found and seen easily

Contents of this user manual can be edited without prior notice for improvement and modification of the

product

1.1 Checking product

After purchasing our product, please check if it is correct item you want. Also please check breakage

on exterior and omission parts.

If it is a different controller which you want or you find omission parts, please contact our sales office.

1.1.1 TD500

Unit body

1.1.2 TD300

I/O Board 1

Resistance 250Ω × 2

Fixing bracket

40p cable

Manual

Unit body

Fixing bracket

Manual

5

1.2 Safety information

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1.2.1. Safety notice

●

For safety and security of the system that is connected to the product, please read and follow this

manual carefully.

●

We are not responsible for any damages and safety problems due to disregards of the manual or

lack of care of the product.

●

Please install any extra safety circuitry or other safety materials outside the product for safety of

the program that is connected to the product.

●

Do not disassemble, repair or reconstruct the product. It can cause electric shock, fire, and errors.

●

Do not give impact to products. It can cause of damage or malfunction.

1.2.2 Quality guarantee

●

Unless it is included company's conditions for warrantee, we are not responsible for any

warranties or guarantees.

●

We are not responsible for any damages and indirect loss of the use or third person due to

unpredicted natural disasters.

1.2.3 Quality guarantee conditions of product

●

The warranty for this product is valid for 1 year from purchase, and we will fix any breakdowns

and faults from proper uses as it is mentioned in this manual for free.

●

After the warranty period, repair will be charged according to our standard policies.

●

Under following conditions, repair will be charged even during warranty period.

•

Breakdowns due to user's misuses

•

Breakdowns due to natural disasters

•

Breakdowns due to moving the product after installation

•

Breakdowns due to modification of the product

•

Breakdowns due to power troubles

●

Please call our customer service for A/S due to breakdowns.

6

2 Installation method

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This is information for installation place and method of TD500 (2 loop temperature controller). So please

ready it before installation.

2.1 Installation place and caution notice

2.1.1 Installation place

●

To avoid electric shock, please use it after installation to panel

●

Please avoid installing the product for following places where

•

People can touch terminal unconsciously

•

Directly exposed to the mechanical vibration or impact

•

Exposed to the corrosive gas or combustible gas

• It is exposed to mechanical shock or vibration

• Danger of corrosion or combustion of gas exist

• Temperature changes too frequently

• Temperature is either too high or too low

• It is exposed to direct rays

• It is exposed to electromagnetic waves too much

• Humid place

• It has many combustible objects

• It has dusts and salinity

2.1.2 Caution

●

The case of this controller is chrome-zinc plating and Bezel is made by ABS/PC anti-combustion
material but please not install it to the inflammable place. Especially please do not put it on the
inflammable products.

●

Please keep it away from the machine or wires that can be cause of noise.
Especially, please have enough warn-up when you operate it under 10 ℃ temperature.

●

Please install it on horizontally

●

When you wire it, please cut out all of electric power.

●

This controller is operating in 100 - 240 V AC, 50-60 Hz without additional change.
If you use other voltage, it may case of fire and electric shock.

●

Do not operate controller with wet hand, it may cause of electric shock.

●

Please follow Safety Information to prevent any fire, electric shock and any damage.

●

Please follow this manual for install and operation of this controller.

●

When you put to earth, please refer to install method. But do not it earth to gas pipes, phone lines
and lightning rods

●

Please do not turn on power until you install all of parts

●

Please do not block ventilating windows. It may cause of break down.

●

The grade of over voltage is CatalogueⅡ and using environment is DegreeⅡ

7

2.2 Installation method

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(1) Please use 1 mm ~ 10 mm thickness of a steel sheet for panel.
(2) In front of panel, please push into TD500 temperature controller
(3) Using fixing bracket, please adhere controller to the panel
(4) If you tighten it up by fixing iron to panel, it can be cause break of case or fixing bracket.

Caution

●

To prevent electric shock, please check 'turn off power'

●

Before turn on power, please connect over the third

class grounding.

●

During retransmission, it may cause electric shock so

please do not touch terminal.

●

Please wire it after turn off main power

●

Please contact around 2A fuse to main electronic power line.

8

2.3 Suffix Code

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MODEL CODE DESCRIPTION

TD500   2 LOOP PROGRAMMABLE TEMPERATURE CONTROLLER

N NONE

BODY
(SEPARA TYPE)

1 SEPARATE BODY(RS422/485 + USB)

2 SEPARATE BODY(RS232C + USB)

BODY(UNIT)

I/O BOARD

3 UNIT BODY(RS422/485 + USB), I/O TERMINAL BUILT-IN

4 UNIT BODY(RS232C + USB), I/O TERMINAL BUILT-IN

N NO I/O BOARD

1 SEPARATE TYPE I/O BOARD

2.4 Dimensions / Panel cutout and Terminal arrangement

2.4.1. TD500 Unit body

[unit : mm]

9

2.4.2 TD500 I/O board

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2.4.3. TD500 Body terminal arrangement

[unit : mm]

2.4.3. TD500 I/O Board terminal arrangement

10

2.5 Terminal arrangement method

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2.5.1 Power

● Grounding needs over 2 mm 2 wire and at least the third
class grounding connection (Grounding resistance below
100Ω). Grounding cable should be within 20 meters.

2.5.2 Sensor Input

Caution

• Please use input wire with shield. And the shield needs to have

1 point grounding.

• Please leave a space for Sensor line against power line or

grounding line.

11

2.5.3 Control output and retransmission arrangement

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Caution

•

Please pay attention about output polarity when you wire

•

Please use shield line for output line. And shield needs

1 point ground.

2.5.4 Relay out

12

2.5.5 Transistor (O/C) output

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2.5.6 Contact input

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2.5.7 Communication arrangement

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•RS422/RS485 arrangement
TD500 can contact maximum 256 machines.
Please contact Terminating Resistance (100 ~ 200 Ω 1/2 W) to the both of ends for
communication lines.

RS485 Connection (2 Wires)

RS422 Connection (4 Wires)

•RS232 arrangement

14

3 Setting and Operation

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3.1 Initial screen

When the power is turned on after installation, the logo screen is indicated for 3 seconds, after
which the first operation screen is shown. (Logo screen can be changed by the user through
communication functionality.)

3.2 Basic input method

[Table 1]

Category of Buttons Name Function

Selection

Button

Activation Input

Box

Deactivation

Input Box

Button selected by the need of the users. When pressed,
the button is reversed, and the corresponding operation is
selected while the button is being released.
Window to set various settings needed by the users. When
pressed, the corresponding range of numbers or characters
input window appears, and the needed value is to be pressed.
Although it’s an input window, depending on the current
condition or status, this window is deactivated. When the
condition is met, it is converted to an activated input window.

15

3.2.1 Numerical Input Window

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Positive and real numbers can be inputted at the
basic number input window. On the top left, the
`input area'and 'max/min value' are indicated,
and the current input value is indicated on the
number board's indication box. The input number is
inputted when the button is pressed, and if
is pressed beforehand, the current input is
cancelled.

3.2.2 Character Input Window (Korean/English/Numeric Character)

Character input is possible. It is shown when setting the pattern name, contact input (DI) name and

etc. Korean/English/Numeric Character conversion is possible by using the keyboard conversion

button.

16

3.3 Name of operation screen

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① ② ③

④

⑦

⑩

⑫ ⑬⑭ ⑯

(1st Screen for Fixed Control Operation, 2 channel simultaneous operation mode)

No. Name No. Name

⑪

⑤

⑥

⑧

⑨

⑮

⑰

①

Current screen information

②

Menu button for function setting

③

Conversion button to next screen

④

CH.1 Process Value(PV) display

⑤

CH.1 Target Set Value(TSV) input box

⑥

CH.1 Current target set value display

⑦

CH.2 Process Value(PV) display

⑧

CH.2 Target Set Value(TSV) input box

⑨

CH.2 Current target set value display

⑩

CH.1 PID zone input box

⑪

CH.2 PID zone input box

⑫

CH.1 A.T button

⑬

CH.2 A.T button

⑭

Current Date / Time display

⑮

Operation progress time

⑯

Operation Start button

⑰

Operation Stop button

17