HANYOUNG NUX RP3 Instruction Manual

Wiring Diagram
Input Specification
Aspect & Panel Cutout Dimension
ME0205K071126
Suffix Code Structure
Unit : mm
Before you use, read safety precautions carefully, and use this product properly. The precautions described in this manual contain important contents related with safety; therefore, please follow the instructions accordingly. The precautions are composed of DANGER, WARNING and CAUTION.
There is a danger of occurring electric shock in the input/output terminals so please never let your body or conductive substance is touched.
1. This product does not contain an electric switch or fuse, so the user needs to install a separate electric switch or fuse externally. (Fuse rating: 250V 0.5A)
2. To prevent defection or malfunction of this product, apply a proper power voltage in accordance with the rating.
3. To prevent electric shock or malfunction of product, do not supply the power until the wiring is completed.
4. Do not decompose, modify, revise or repair this product. This may be a cause of malfunction, electric shock or fire.
5. Reassemble this product while the power is OFF. Otherwise, it may be a cause of malfunction or electric shock.
6. If you use the product with methods other than specified by the manufacturer, there may be bodily injuries or property damages.
7. There is a possibility of occurring electric shock so please use this product after installing it onto a panel while it is operating.
1. The contents of this manual may be changed without prior notification.
2. Before using the product you purchased, make sure that it is exactly what you ordered.
3. Make sure that there is no damage or abnormality of the product during the delivery.
4. Do not use this product at any place with occurring corrosive (especially noxious gas or ammonia) or flammable gas.
5. Do not use this product at any place with direct vibration or impact.
6. Do not use this product at any place with liquid, oil, medical substances, dust, salt or iron contents. (Use at Pollution level 1 or 2)
7. Do not polish this product with substances such as alcohol or benzene. (Use neutral detergent.)
8. Do not use this product at any place with a large inductive difficulty or occurring static electricity or magnetic noise.
9. Do not use this product at any place with possible thermal accumulation due to direct sunlight or heat radiation.
10. Install this product at place under 2,000m in altitude.
11. When the product gets wet, the inspection is essential because there is danger of an electric leakage or fire.
12. If there is excessive noise from the power supply, using insulating transformer and noise filter is recommended.
13. The noise filter must be attached to a panel which is already connected to a ground and the wire between the filter output side and power supply terminal must be short as possible.
14. If twisting the power cables closely together then it is effective against noise.
15. Do not connect anything to the unused terminals.
16. After checking the polarity of terminal, connect wires at the correct position.
17. When this product is connected onto a panel, use a circuit breaker or switch approved with IEC947-1 or IEC947-3.
18. Install a circuit breaker or switch at near place for convenient use.
19. Write down on a label that if the circuit breaker or switch is operating then the power will be disconnected since the circuit breaker or switch is installed.
20. For the continuous and safe use of this product, the periodical maintenance is recommended.
21. Some parts of this product have limited life span, and others are changed by their usage.
22. The warranty period for this product including parts is one year if this product is properly used.
Safety information
WARNING
CAUTION
DANGER
Power Supply
Power Consumption
Voltage for Sensor
Measurement
Accuracy
Measurement Range
Prescale
Input Signal
Max. Displayable Digits
Display Method
Display Cycle
Hysteresis
Functions
Output Types
Insulation Resistance
Noise Immunity
Dielectric Strength
Durability
Malfunction
Output
100 ~ 240 V a.c (50 - 60 Hz), 24 ~ 60 V (a.c / d.c) Approx. 9.5 V A (220 V a.c 60 Hz), Approx. 5 W(24 V d.c) 12 V d.c
10 % 120 Mode F1 : FS 0.05 rdg 1 dig Mode F2, F3, F4, F5, F6: FS 0.01 % rdg 1 dig
Mode F1 : 0.0003 ~ 10 Mode F2 : 0.0003 ~ 1000 Mode F3, F4, F5, F6 : 0.001s-3,200 s Mode F7, F8, F9 : 0-4 109Count
Non-Contact Input :
Max. 10 (ON voltage: 4.5 V - 24 V, OFF voltage: 0 - 1.0 V)
Contact Input :
Max. 30 Hz (12 V DC, able to switch the current of 2 mA sufficiently) 5 digits (0 ~ 99999) 7 Segment (Font size(W)83 mm x (H)14 mm)
0.05/0.5/1/2/4/8 sec 0 ~ 9999 (applicable only for output type)
Auto Zero Time Setting Function Display Cycle Setting Function Time Unit Selection Function Parameter Lock Function Remote/Local Conversion Function
(applicable only for communication output type)
Current Output Range Selection Function
(applicable only for current output type)
Max. Min. Peak Value 10 Steps Memory Function Start Compensation Timer Function Electricity Failure Compensation (applicable only for F9) Comparative Output Function (HH, H, GO, L, LL) Transistor Output (NPN/PNP Open Collector Output): Comparative Alarm Output Relay Output (HH, H, GO, L, LL) PV Transfer Output (4 - 20 d.c): Displayed Value Output RS485 Communication Output : 32 channels : Displayed Value Output, PC Setting Function) BCD Dynamic Displayed Value Output Function Low Speed serial Output
Above 10
(at 500 V DC mega) Between electrically chargeable part and non-electrically chargeable part By noise simulator, square-shaped wave noise (pulse width 1
) 2000 V 2000 V AC 50 Hz for 1 minute (between AC power terminal and case,
between AC terminal and measurement input terminal) 10 - 55 Hz double amplitude width 0.75 mm in each X
Y Z direction for 2 hours 10 - 55 Hz double amplitude width 0. 5 mm in each X
Y Z direction for 10 minutes
Ratings
HEAD OFFICE
1381-3, Juan-Dong, Nam-Gu Incheon, Korea TEL:(82-32) 876-4697 FAX: (82-32)876-4696
MAIN PRODUCTS
- DIGITAL : Temperature Controller, Counter, Timer,Speedmeter, Tachometer, Panel Meter, Recorder
- SENSOR : Proximity Sensor/Photo Electric Sensor, Rotary Encoder, Optical Fiber Sensor, Pressure Sensor
- ANALOG : Timer, Temperature Controller
Multi Pulse Meter
RP3
We appreciate you for purchasing HanYoung NUX Co.,Ltd product. Before using the product you have purchased, check to make sure that it is exactly what you ordered. Then, please use it following the instructions below.
INSTRUCTION MANUAL
Input Type Setting
Caution when selecting Sensor Type
Multi Pulse Meter DIN Size: 96 x 48 x 105.6 5 digits 1 stage 100 - 240V a.c (50 - 60
) 24 - 60 V a.c / d.c Main output Only Display Relay 3 stages Output Relay 5 stages Output
NPN Open Collector 5 Stages Output NPN Open Collector 5 Stages Output
NPN Open Collector 5 Stages Output NPN Open Collector 5 Stages Output
Subsidiary output
-
-
-
BCD Output
4 - 20
Current
Output RS-
485 communication
Low Speed Serial
-
Model Name
Suffix code
Description
RP3
Durability
Malfunction
Operating Ambient
Temperature
Storage Temperature
Operating Ambient
Humidity
Weight
Shock
Resis
-tance
300 m/s2(approx. 30G) in each X Y Z direction for 3times 100 m/s
2
(approx. 10G) in each X Y Z direction for 3times
-10 ~ +60
(without condensation)
-20 ~ +60
(without condensation) 35 ~ 85 % RH Approx. 220 g
Input Specification
The max input frequency is 10 when ON/OFF time is higher than the minimum 50
. At this time, it can be accurately measured if the duty rate of the input pulse is 50 %.
Above 50
Above 50
Before connecting the sensor, if the input specification is not selected properly, the desired measure value can not be obtained.
Example of sensor type setting
- Normal open (NPN NO)
- Normal close (NPN NC)
Indicator [RP3 - 5A(D)N]
Contact output [RP3 - 5A(D)2]
Example : Wiring with Proximate Sensor
Contact output [RP3 - 5A(D)1]
NPN Open Collector + BCD Output [RP3-5A(D)3]
NPN Open Collector + Current Output [RP3-5A(D)4]
Subsidiary Output
NPN Open Collector + RS-485 Communication [RP3-5A(D)5]
NPN Open Collector + Low Speed Serial [RP3-5A(D)6]
: NPN Normal Open : NPN Normal Close
Main Circuit
: PNP Normal Open : PNP Normal Close
Main Circuit
: Contact Input Normal Open
Main Circuit
(a Contact)
Vibration
Resistance
Output Specification
Contact Output
Max. contact capacity : 1250 V A (a.c), 150 W (d.c) Contact capacity : 5A 250 V a.c, 5 A 30 V d.c Life : Electrical life - Around Fifty thousand (3A 250 V a.c)
Mechanical life - Around Ten million (Twenty times opens and closes per minute)
IN A IN A
m/min
Revolution
Motor
Velocity (m/min)
rpm
HH
H
GO
L
LL
HH
H
GO
L
LL
IN A
HOLD
t2t1 t3
Total Counted
Value
(1/t1)×α (1/t2)×α(1/t3)×α Keep (1/t3)×α
Display
Example of Application
Display value
Frequency
Revolution
Hz KHz RPS
RPM
1
0.001 1
60
Display value & Units
Display value
Velocity
mm/s
cm/s
m/s
m/min
km/hour
1000 L
100 L
L (default)
60 L
3.6 L
Process Operation Length
Passing Time
Rotary Encoder
HH
H
GO
L LL
sec
IN B
IN A
t2t1 t3 t4 t5 t6 t7
HOLD
ta(Pause Time) : ta20 mS
t1 t3 Keep t4 t7
Display
Example of Application
Default of Prescale Value
: Time=1sec, Length=1m. L the Distance from IN A sensor to IN B (unit:m)
Mode : Moving Velocity (m/s)
Display the moving velocity from ON of IN A to ON of IN B.
Velocity(m/s): IN A Input Frequency(f) x value display. = L (m)
HH H GO L LL
1m
IN A
IN B
m/min
IN B
HOLD
t2ta ta ta ta tat1 t3 t4 t5 t6
ta(Pause Time) : ta20 mS
(1/t1)×α (1/t2)×α (1/t6)×αKeep (1/t4)×α
Display
IN A
Example of ApplicationDisplay value & Units
Units
Prescale Value( )
mm/s cm/s
m/s
m/min
km/hour
1000 L
100 L
1 L (default)
60 L
3.6 L
Display
value
Cycle
Units
10
9.9999s
99.999s
999.99s
9999.9s 99999s
59.999s
59m59s.9
999m59s
9h59m59s
999h59m
60
Mode : Cycle
Display the input cycle (T) of IN A after measuring it
Cycle: IN A Input Cycle (t)
HH H GO L LL
sec
IN B
IN A
t2t1 t3 t4 t5 t6 t7
HOLD
ta(Pause Time) : ta20 mS
t1 t3 t4 t7
Display
Example of ApplicationDisplay value & Units
Display
value
Velocity
Units
10
9.9999s
99.999s
999.99s
9999.9s 99999s
59.999s
59m59s.9
999m59s
9h59m59s
999h59m
60
Display
value
Velocity
Units
10
9.9999s
99.999s
999.99s
9999.9s 99999s
59.999s
59m59s.9
999m59s
9h59m59s
999h59m
60
Mode : Passing Time (s)
Display the passing time the after measuring the input cycle (T)
Passing Time (sec): t x Moving distance per 1 pulse = the circumference ( D) of the roller / N
(Pulse per 1 revolution of the encoder)
(prescale) = process operation length (m) x moving distance (m) per 1
Pulse Prescale is the required pulse number in order to pass the process operation.
HH H GO L LL
A
B
IN B
IN A
sec
1m
Mode : Time Lag
Display the time from ON of IN A to ON of IN B after measuring it
Time Lag (T): t(IN A ~ IN B)
IN B
HOLD
t2ta ta ta ta tat1 t3 t4 t5 t6
ta(Pause Time) : ta20 mS
t1 t2 t6Keep t4
Display
IN A
Example of Application
Mode : Pulse Width (length)
Display the length after measuring the pulse of IN A while IN B is ON
Pulse Width = P x (P=Pulse of IN A, = prescale value)
HH
H
GO
L
LL
Rotary Encoder
Length
cm
IN BIN A
IN A
ta
ta
IN B
ta(Pause Time) : ta20 mS
12 1234 1234
4×α2×α
Display
HOLD
Example of Application
Mode : Pulse Interval Coefficient (Interval
between objects)
Display the pulse of input IN A from the time when IN B is ON to the time when IN is re-ON
Interval = P x (P=Pulse of IN A, = prescale value)
HH
H
GO
L LL
Rotary Encoder
cm
IN BIN A
Interval
IN A
ta
IN B
ta(Pause Time) : ta20 mS
12 12345 12
5×α2×α
Display
HOLD
Example of Application
Units
Prescale Value(
) mm cm
m
Quantity(EA)
1000
100
1 1
Display value & Units
Units
Prescale Value(
) mm cm
m
Quantity(EA)
1000
100
1 1
Display value & Units
Display value & Units
Display value & Units
Mode : Time Width
Display the time after measuring the time IN A is ON
Time Width (T): t
HH
H
GO
L
LL
IN A
sec
Press
IN A
t2tat1 t3ta
HOLD
ta(Pause Time) : ta20 mS
t total counted value t1 t3
Display
Example of Application
Mode : Addition Counter (Coefficient)
It starts counting the pulse which inputs to IN A but it does not count the pulse when IN B is ON. If the RESET input is ON, then the counted value becomes
0.
Counter = P x (P=Pulse of IN A, =Prescale Value)
HH H GO L LL
Proximity Sensor
IN A
IN A IN B
ta(Pause Time) : ta20 mS
12 67345 123
12 23345670 1
Display
Reset
Example of Application
If you input 0.1 to the prescale
value ( ) of IN A and apply the
dot position as then the
displayed value is increased by 1
for every 10 increment.
Example of Obtaining a Prescale Value (no unit)
: The diameter of the revolving
object = D The number of pulse per 1 revolution of the encoder = N Process Operation Length = L
: Prescale Value ( ) = L/( D/N)
Display
value
Velocity
Units
10
9.9999s
99.999s
999.99s
9999.9s 99999s
59.999s
59m59s.9
999m59s
9h59m59s
999h59m
60
Display value & Units
BCD Dynamic Output
Output Value : Display value
Output Signal : BCD data (A, B, C, D) A : lowest Bit
Dot Point(Dot) Dot value of each Digit Data Dot Data(D0, D1, D2, D3, D4) D0 : Lowest Digit,
D4 : Highest Digit
Output : NPN Open collector Rated load voltage : 12-24 V d.c Maximum load Current : 20
Low Speed Serial Output
Output value : display value Output signal : CLK, Data, Latch CLK cycle : 50 Hz Number of output CLK bit Number of output Data bit
Rated load valtage : 12-24 V d.c
Data Output order of serial Transmission
PV Transmission Output(4-20 mA d.c)
Use : Transmit measuring value to external equipment Function : transmit a Measured value between high Output(PV-H)and
low Output(PV-L)
Setting range of High and Low Output
- High setting range (PV-H) : from minimum value to maximum value within measuring range
- Low Setting range(PV-L): From Maximum value to minium value within measuring range (Notice, PV-H must be bigger than PV-L by 1 at least)
- Load resistance : Max. 600
- Resolution : 10.000
RS-485 Communication Output
Address : 0 ~ 99(32 Channels) Transmission Speed(Baud Rate) :
2400/4800/9600/19200 bps
Transmission code : Binary Parity Bit : None Data Bit : 8 Bit Stop Bit : 1 Bit Communication items
RP3-5A(D)5
PC : Set value, Clear for peak value, Reset control
RP3-5A(D)5
PC : Set value, Status value of control
H
H
H
H
H
D0 D1 D2 D3 D4
A B C D
DOT
P V
H H H H H
H H H H H
H L H H H
L L H H L
H H L H H
L H L H H
L H H H H
1 2 43. 5
H
0.2ms 10ms 50ms
0.1ms
BCD Data
Digit
100Digit104Digit
Example
In case of display value 123.45
5us
D1 D2 D3 D23 D2 4 D25 D1 D2 D3 D4
C1 C2 C3 C23 C2 4 C25 C1 C2 C3 C4
20ms
1ms
Data
Latch
~
~
~
DP(2)
MSB(1)
DP(1)
LSB(1)
LSB(2)
DP(3)
MSB(2)
LSB(3)
DP(4)
MSB(3)
LSB(4)
DP(5)
MSB(4)
LSB(5)
MSB(5)
START
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Shift
CLK
order
Segment
Data order
Data
(5
digit digit digit digit digit digit digit digit digit
)
Data
(4 )
Data
(3 )
Data
(2 )
Data
(1 )
Dot Point
(5 )
Dot Point
(4 )
Dot Point (3 )
Dot Point
(2 )
Dot Point
digit
(1 )
104Digit
100Digit
4mA
20mA
PV-H
Display Value
PV-L
Operating Mode
Mode : Frequency (Hz) / Revolution (rpm) / Velocity (m/s)
Revolution (RPM): IN A Input Cycle(f) x ( =60 x prescale value) display value
(default) Frequency (Hz): IN A Input Cycle(f) x ( = prescale value) display value Velocity (m/min): IN A Input Cycle(f) x ( =60 x L/N) display value
L =
D (circumference of the revolving object)
= prescale value, N = the number of waveform per 1 revolution
Non Contact Output
Power consumption : 500 mW Output type : NPN Open collector Load voltage : 12 - 24 V d.c
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