Hanyoung NP100 Instruction Manual

NP100

Thank you for the purchase of HANYOUNG product. Please read this manual carefully.

NP100

Before you use, read safety precautions carefully, and use this product properly. The precautions described in this manual contains important contents related with safety; therefore, please follow the instructions accordingly. The precautions are composed of DANGER, WARNING and CAUTION.

Do not touch or contact the input/output terminals because they may cause electric shock.

1. If there is a possibility of an accident caused by errors or malfunctions of this product, install external protection circuit to prevent the accident.

2. This product does not contain an electric switch or fuse, so the user needs to install a separate electric switch or fuse externally. (Fuse rating : 250V 0.5A)

3. When setting, “Input type selection number” must be selected in the Group Input(G.In) and also “Output type selection number” must be selected in the Group Output(G.Out) before moving to other group. If not, data of other group will be changed to the initial stage.

4. To prevent defection or malfunction of this product, supply proper power voltage in accordance with the rating.

5. To prevent electric shock or devise malfunction of this product, do not supply the power until the wiring is completed.

6. Since this product is not designed with explosion-protective structure, do not use it at any place with flammable or explosive gas.

7. Do not decompose, modify, revise or repair this product. This may cause malfunction, electric shock or fire.

8. Reassemble this product while the power is off. Otherwise, it may cause malfunction or electric shock.

9. It you use the product with methods other than specified by the manufacturer, there may be bodily injuries or property damages.

10. Due to the danger of electric shock, use this product installed onto a panel while an electric current is applied.

1. The contents of this manual may be changed without prior notification.

2. Before using the product you have purchased, check to make sure that it is exactly what you ordered.

3. Check to make sure that there is no damage or abnormality of the product during delivery.

4. The ambient temperature do not exceed 0~50

& The ambient humidity do not exceed 35~85%RH

(no icing).

5. Do not use this product at any place with corrosive(especially noxious gas or ammonia) or flammable gas.

6. Do not use this product at any place with direct vibration or impact.

7. Do not use this product at any place with liquid, oil, medical substances, dust, salt or iron contents. (Use at the Pollution level 1 or 2)

8. Do not polish this product with substances such as alcohol or benzene.

9. Do not use this product at any place with excessive induction trouble, static electricity or magnetic noise.

10. Do not use this product at any place with possible thermal accumulation due to direct sunlight or heat radiation.

11. Install this product at place under 2,000m in altitude.

12. Attach the bractets(2pcs) on the fixed halls and tighten with a screwdriver. Fixing torque is about 14.7 N

cm (1.5 kg cm)

13. When the product gets wet, the inspection is essential because there is danger of an electric leakage or fire.

14. Use a compensating cable with thermocouple.

15. For R.T.D input use a cable which is a small lead wire resistance and without resistance difference to 3 wires.

16. To avoid inductive noise to input wires, seperate from the power and output wires.

17. Keep input wires away from output wires and use shielded wires to earth.

18. Use non-grounded sensor to R.T.D and thermocouple.

19. If there is excessive noise from the power supply, using insulating transformer and noise filter is recommended. The noise filter must be attached to a panel grounded, and the wire between the filter output side and power supply terminal must be as short as possible.

20. It is effective to use a twisted cable for power supply against noise.

21. If alarm function is not set correctly, alarm output can not be operated at a trouble.

22. When replacing the sensor, please turn OFF the power supply.

23. Use an extra relay when the frequency of operation is rather high. In this case, SSR output type is recommended.

Electromagnetic switch : Proportional cycle time is Min. 20 sec SSR : Proportional cycle time is Min. 1 sec Contact output life : Mechanical : Min.10 million times (no load)

Eletrical : Min. 100 thousand times (rated load)

SSR drive pulse voltage, 4 ~ 20 mA DC are not insulated with internal circuit.

24. The instrument has IP65. Use rubber packing when installing the instrument to panel.

25. Do not connect anything to the unused terminals.

26. After checking polarity of terminal, connect wires at the correct position.

27. When this product is connected to a panel, use a circuit breaker or switch approved with IEC847-1 or IEC947-3.

28. Install the circuit breaker or switch at near place for convenient use.

29. Write down on a label that the operation of circuit breaker or switch disconnects the power since the devise is installed.

30. For the continuous and safe use of this product, the periodical maintenance is recommended.

31. Some parts of this product have limited life span, and others are changed by their usage.

32. The warranty period for this product including parts is one year if this product is properly used.

33. The heater power supply and the instrument power supply should be connected using the same power supply when a heater break alarm.

34. When the power is on, the preparation period of contact output is required. In case of use for signals of external interlock circuit, use with a delay relay.

35. When changing a contorller to extra one, please check all parameters.

Function Description

RS 485 / 422

Time signal 2 points

Summary

Program temperature controller is consisted of three types of modes: operation indicator mode, engineering mode, and program mode. Operation indicator mode is displayed when the power is on and it indicates process value and set value, process value and output volume, and remaining time of the corresponding segment when in operation. Engineering mode sets up the basic functions of the instrument including types of input (sensor) and output, communication, retransmission, alarm, control output, PID, and auto tuning. Program mode sets up the control program. It establishes the number of program repetition, pattern number, segment number setup, program start condition, time signal, program ending mode, and each segment

s parameter.

Feature

Option

PV display

Digit number

Accuracy

Sampling time

Input type

Output type

Relay

Transistor

Standard

Speed

Max. Com. line

4 digits

0.1 %

250 ms

Universal input (selectable by parameter) refer to page 6

Universal output (selectable by parameter) refer to page 6

SSR / SCR

Relay

Current / SPS (power suppy for sensor)

(Use RET output terminal)

2 points

2 patterns & 20 segments (1 PT is max. 10 seg.)

RS485/422

600 ~ 9600 bps

Control

Output

Retransmission output

Alarm output

Time signal output

1 point

Measurement input

Contact input

SCR / SSR pulse

Retransmission output

Relay control output

Alarm output

Transistor output

Power supply

3 points (RUN,RESET,HOLD)

1 point (Current or SSR output)

1 point

1 point (C contact)

2 points (A contact)

2 points (Time signal)

100 - 240 V AC 50 - 60

Pattern & Segment number

Communication

Hard Ware

NP100

(Unit : mm)

Dimmension Panel cutout

NP100-

Model

Number

Function

Programmable Controller (96 X 96 mm)

None

Time signal 2 points

RS 485/422

Time signal 2 points +RS 485/422

Option

Caution Ground connection cable ( )

- Ground connection cable is a thick wire that is over 2 mm2in width. Wire with more than the third type ground connection (below 100

ground connection resistance).

- The length of the ground connection cable must be within 20m.

- Ground 1 point from the ground terminal.

- Do not spread cable between the ground terminals.

Caution Wiring

Main power must be off before wiring

Operate after disconnecting the main power and confirming the discontinuation of power to the cable connected to the main power by using a tester. There is danger of possible electric shock. Avoid any contact with the terminal when sending electricity.

Caution

Use panels with 2 ~ 10 mm tickness steel sheet.

Caution

Retransmission/SPS

ON OFF control* - -

Relay - -

Output 1 Output 2

Control type

SSR / SCR (Current)

RET / SPS

Display range : -5 % ~ +105 % of range 1 : below 0 : 0.2 % of F.S 1digit

2 : 0 ~ 400 : 5 % of F.S 2digit

Control output type

Input type and Measurement range

SSR -

SCR -

~ : Terminal number SPS: Power supply for exernal sensor

Thermocouple

(T.C)

R.T.D

Direct voltage

(V)

Direct voltage

(mV)

Scaling range

SL-L ~ SL-H = -1999 ~ 9999

**When using current input, use the

resistor 250

0.1% on input termi-

nal to use 4~20mA DC input.

0.10 % of F.S

1digit

0.15 % of F.S

1digit

0.1 % of F.S 1digit

0.2 % of F.S 1digit

0.1 % of F.S 1digit

Input type Code

Range ( )

Accuracy

Platinel

JPT100

PT100

1~5V**

0~10V

-10~20 mV

0~100 mV

-200 - 1370

-199.9 - 999.9

-199.9 - 400.0

0 - 1700

0 - 1800

0 - 1700

-199.9 - 900.0

-200 - 1300

-199.9 - 400.0

0 - 2300

0 - 1390

-199.9 - 500.0

-199.9 - 640.0

Caution Measurement Input Wiring

- When wiring the input line, cut off the controller and the external power.

- Be careful with polarity and wire the input signal at some interval from power circuit and ground connection circuit.

- Use shielded input cable when wiring and earth the shield 1 point.

Caution Control output wiring

- In case of wiring or eliminating the control output, cut off the controller and the external power.

- Use a shielded line for SSR pulse or Current output when wiring.

Relay

NP100

6-1. The function of individual LED

Function description

display lamp

PT1 display lamp

PT2 display lamp

RUN display lamp

WAIT display lamp

HOLD display lamp

MAN display lamp

AL1 display lamp

AL2 display lamp

TS1 display lamp

TS2 display lamp

OUT display lamp

AT display lamp

SEG1~10 display lamp

PV display lamp

SV display lamp

Lights during the ascending section of the segment.

Lights during the soak section of the segment.

Lights during the descending section of the segment.

Lights during the pattern 1.

Lights during the pattern 2.

Lights during the program run.

Lights when WAIT operation during the program run.

Lights when HOLD operation during the program run.

Lights during the manual control.

Lights during the Alarm 1 operation.

Lights during the Alarm 2 operation.

Lights during the time signal 1 operation.

Lights during the time signal 2 operation.

Lights when the control output is ON.

Lights during the auto tuning.

Display present segment during the program run.

Display process value.

Display set value.

Function

LED display

Operate the current pattern number.

Input the parameter setup value Use when moving the parameter Press 2.5 seconds or longer to alternate the operation indicator mode and the engineering mode.

Exit running program and convert to stop. Exit runing MAN operation and convert to reset mode. Use to finish program setup mode.

Press to move to other digit.

Use to change the parameter value. Use to move to other group.

When the program is running, press to hold the running segment. Press again to release the holding

Exit the running segment while operating program and operate the next segment.

Use to change the pattern nember. Press key to alternate P1 and P2

AUTO:Use to change MAN control to program mode. MAN:Use to change program mode to MAN control. Press key to alternate AUTO and MAN.

6-2. Function of control key

- press the key firmly with your finger

- Do not press the key with any sharpened thing. It could cause key malfunction

Caution

Automatic/Manual Operation Selection Method Press the AUTO/MAN key on the front panel to choose automatic and manual operation. On manual mode, the MAN LED will be turned on and MAN LED will be turned off for automatic mode. The control output value continuously changes with the operation of ascent and descent keys.

Caution

NP100

When it becomes “9” in any digit besides the 4th digit (4D), it will be rounded up to the next digit when the button is pressed continuously.

6-3. Function of 4 digits LED

1. Digital Formation

4D 3D 2D 1Digit

2. Possible range of maximum indication using the or button.

3. Rounding Up & Off of Digits

4. Maximum & Minimum Indication

Rounding Up

When the 4th digit indicates “9”, there will be no changes despite the continuously pressing of

1. Represented data is “+”.

--> When it becomes “0” in any digit besides the 4th digit, it will be rounded off to the next digit when the button is pressed continuously.

2. Represented data is “-”,

--> When “9” is indicated, it will be rounded off from the next digit when the button is pressed continuously.

Rounding Off

It indicates the greatest or the least of the selected item when it gets out of the range of the selected item (parameter).

If WTM = 0.00~99.59

--> If user selects over 99.60, it sets up 99.59, which is the maximum value. Moreover, it sets up the minimum value of WTM 0.00 if less below -0.01 is selected.

Ex.)

5. Operation of Button

4D 3D 2D 1Digit

It blinks in its change operation position.

6. Operation of button

7. Position of “ - (minus)” It is always indicated in the 4th digit.

Use , , buttons to change to the desired value. Then move to the next setup item (parameter) after registering with the button. However, this setup value must be within the range of each setup item (parameter). button leads to the next setup item without pressing any other buttons besides the button.

NP100

Process value

Set value

Power

(ON)

AT.M

1.P

P4Gr

1.I

1.D

1.MR

2.P

2.I

2.D

2.MR

3.P

3.I

3.D

3.MR

4.P

4.I

4.D

4.MR

PID

FUZY

TMU

WTH

PWR.S

When control setup group recovers from a power failure, it resets if selected COOL from the

control mode but keeps operating the program just before the power failure if

HOT is selected. When power turns on from its off mode in manual operation condition, it operates in the output of the manual operation condition if “HOT” is selected from the motion mode at the time of power recovery of the control setup group.

Press for

2.5 seconds

P1Gr

P2Gr

P3Gr

Process value

Output value

Display remain

time of segment

Displayed in running condition

PID OFF

PID=OFF

Remain time of segment is indicated in running

Caution Operation when power is on.

Caution

Preparation must be carried out in engineering mode when operating the controller. There are setup mode for input and output functions and setup mode for control function in engineering mode but must start with the setup of the input and output functions.

Caution Mode Setup

Mode setup is recommended after completing the Program operation since the set value varies in accordance with the setup of the specific parameter. Each parameter may not be indicated in accordance with the selection of form, addendums, control type and varieties of the control system.

: It is indicated when option is

ordered.

A1TY

A1DB

AL-1

A2TY

A2DB

AL-2

HYS

PR-S

BPS

PRI STP DLN ADR

RP.T

OUT

O.ACT

PO OL-H OL-L

FR-L

INP

FR-H

DP-P

SL-H SL-L

RJC FILT

BIAS

B.OUT

P.E1 P.E2

RET RET.H RET.L

* : It is not indicated in ON/OFF control. #: It is indicated in running.

Process value

Set value

G.RPT

SEG.N=0

Power

(ON)

Program mode

RPT

G.PT

PT.NO

SEG.N

n.SSP

n.STC

n.T10

n.JC

n.T2F

n.T20

n.T1F

n.PI 1

n.TM1

n.SP1

n.PI 2

n.TM2

n.SP2

n.PI A

n.TMA

n.SPA

SEG.N=1 SEG.N=2

SEG.N=10

NP100

Process value

Output value

Display remain

time of segment

Press for

2.5 seconds

Operation indicator mode

PT.NO=n

PT.NO=0

: It is indicated when option is ordered.

Program mode is recommended after completing the engineering mode since the set value changes and initializes in accordance with the changes in specific engineering mode. Some modes are not represented in accordance with the forms, choices, and control type of the controller.

Caution

Operation indicator mode is displayed when the power is ON and it indicates process value and set value, process value and volume of output, and remaining time of the corresponding segment when in operation.

Model NP 100 program temperature controller is divided into operation indicator mode and

program mode and this program mode is further divided into engineering group and program group.

Operation

Indicator Mode

Engineering

Group

Program Group

Engineering mode sets up the basic functions of the instrument including types of input and output, communication, retransmission, alarm, controlling movement, PID, and auto tuning.

Program mode sets up the control program. It establishes the number of program repetition, pattern number, segment number setup, program start condition, time signal, program ending mode, and each segment

s parameter.

8-1. Engineering Group Setup

Power

(Press 2.5

second.)

Must start with the setup of the input and output.

Engineering group

Caution

Program group

(1.Input setup group) (refer to page 14)

8-1-1

8-1-2

8-1-3

8-1-4

8-1-5

8-1-6

8-1-7

8-1-8

(2.Output setup group) (refer to page 15)

(3.Communication setup group) (refer to page 16)

(4.Retransmission setup group) (refer to page 17)

(5.Alarm setup group) (refer to page 18)

(6.Control setup group) (refer to page 19)

(7.PID setup group) (refer to page 20)

(8.Auto tuning setup group) (refer to page 21)

Press button to enter the engineering mode from each setup group

- Preparation must be carried out in engineering mode when operating the controller.

- There are set up mode for input and output functions and set up mode for control function in engineering mode but must start with the setup of the input and output functions.

Caution

8-1-1. Input Setup group

Refer to Input type and

measurement range

Setup range

Display

condition

Initial value

Input group

Input type

selection

Max. limit selection

Min. limit selection

Decimal point

position

Max. scale setup

Min. scale setup

Te mperature

compensation

PV filter

PV bias

Burn-out

Refer to Input type and

measurement range

(FR-H > FR-L)

0~3

-1999~9999

(SL-H > SL-L)

ON , OFF

OFF , 1~120

-100~100 %(EUS)

OFF , UP ,DOWN

Always

In Voltage

input

In Voltage

input

Always

1370

-200

100.0

K(1)

0.0

OFF

0 %

Item

NP100

1) Selection of Input Type: NP100 Program Temperature Controller supports universal input and can be conveniently used by selecting and setting up the input signal symbol of the

Input Type Range List. This list includes the application input sensor and input types in accordance with voltage among the total of 18 types of input such as 12 types of thermocouple input (13 types of range), 2 types of R. T. D input, and 4 types of direct current voltage input.

2) Selection of Maximum and Minimum Range: Select the maximum and minimum value of the range within the maximum range for the setup item in changing the range.

3) Setup of Decimal Point Position: When selecting voltage input (V, mV) for the input type, decimal point can be indicated by selecting the position of first through third in order to indicate process value in decimals. (Select

1 to indicate one decimal place 000.0 .)

4) Selection of Maximum and Minimum Scale: Select the maximum and minimum scale when selected voltage input (V, mV) for the input type.

5) Selection of Temperature Compensation: As for the thermocouple input, select

ON for the selection of temperature compensation to compensate voltage for the terminal temperature. Otherwise, it will show declination as much as the terminal temperature (surrounding temperature).

6) Selection of Process Value Filter: When instability of the measurement value for the digital instrument is severe due to the external noise, reduce the instability of the process value by selecting the filter value.

7) Selection of Process Value Bias: Select correction value when it is necessary to correct the process value due to the error in input sensor.

8) Selection of Burn-Out Operation: As the safety mode of output in OFF condition by ordering the maximum or minimum value and comparing with the set value when input (sensor) is disconnected, maximum process value is indicated if UP is selected and minimum is indicated when DOWN is selected, thus output remains in OFF condition.

Setup below items.

Always

Signal

ON / OFF,

SSR, SCR,

Relay

Setup range

Display

condition

Initial value

Output group

Heating / Cooling

control selection

Heating cycle time

1~1000 sec.

0~100 %(EUS)

-5.0~105.0 %

OL-L+1Digit~105.0 %

-5.0~OL-H -1Digit %

Always

Heating

30 sec.

0.5 %(EUS)

0.0

Relay

100.0 %

Output type

selection

Hysteresis

Preset output volume

Max. output value

Min. output value

REV : heating

DIR : cooling

SSR

Relay

ON/OFF

Always

PID

control

0.0 %

Item

8-1-2.

1)Selection of Output Type : Control output can be selected from the relay on-off output, relay PID control output, SSR Driving

Pulse output, and voltage output by choosing “Output Type Selection Symbol” from the Control Output Type List.

2)Selection of Heating & Cooling control : Control method includes controlling by heating and cooling by freezing function. Choose REV (reverse

motion) for heating control and DIR (ordinary motion) for cooling control.

Setup below parameters.

Always

Reverse motion(REV)

Ordinary motion(DIR)

ON if PV

SV ON if PV SV

3) Heating Cycle Time : When selected relay or SSR output for the control output

: It is an item that selects the frequency of ON-OFF in proportion to output. Generally, set 30 seconds

for the relay output and 2 seconds for the SSR output in consideration of the life span.

4) Hysteresis

: This item sets the range between the ON temperature and OFF temperature

when relay ON-OFF control is selected from the control output.

5) Preset Output Volume

: This is useful when preheating condition must be maintained through continuous output volume previ-

ously set up by disconnecting the output from the PID calculation during the burn-out (disconnected sensor) A/D error.

6) Maximum & Minimum Value of Output : This item allows the setup of maximum and minimum percentage in which the output volume of the

control output would be operated by.

Hysteresis

output

OFF

NP100

8-1-3. Communication Setup Group

Signal

Setup range

Display

condition

Initial value

Communication

setup group

2 bit

7 or 8

(except PC Link : 8)

1~99(max. 31 devices)

0~10

Option

NONE

PCL.0

Protocal

selection

Communication

rate

PARITY

STOP BIT

PCL.0: PC LINK

PCL.1: PC LINK SUM

Item

DATA LENGTH

ADDRESS

RESPONSE TIME

600 / 1200 / 2400 / 4800 / 9600 bps

NONE / EVEN / ODD

9600

Setup below items.

8-1-4. Retransmission Setup Group

Response time = (handling time + response time) 10 ms

Caution

Retransmission Output Wiring

- Must disconnect the controller and external power source when setting up/removing a receiver since there is danger of electric shock.

- Use same terminal for retransmission output and SPS output. Use of the terminal with what function of output is selected through parameter.

- 4/20m ADC is outputted for the retransmission output.

- When using the retransmission output, it is impossible to use the SPS function for sensor.

SPS Output Wiring for Sensor

- Must disconnect the controller and external power source when setting up/removing a sensor since there is danger of electric shock.

- Same terminal is used for the SPS output and the previous retransmission output. Using the terminal as an output of one side is selected by the parameter. (24 VDC 20mA DC MAX)

Caution! PC-LINK Communication / LADER Communication Wiring

- Must disconnect the controller and the external power source when connecting to the communication terminal due to the danger of electric shock.

- Connect the termination resistor (220

1/4W) at the end or master located at the both ends of the

communication equipment.

Signal

Setup range

Display

condition

Initial value

Retransmission

setup group

Always

Retransmission output selection

Max.

Retransmission

output

Min.

Retransmission

output

PV, SV, MV(output volume), SPS

Setup below items.

Item

T.C, R.T.D : FR-H~FR-L

mV,V : SL-H~SL-L

(RET.H > RET.L)

T.C, R.T.D : FR-H~FR-L

mV,V : SL-H~SL-L

(RET.H > RET.L)

RET=PV

MV,SV

RET=PV

MV,SV

T.C,RTD : FR-H

mV, V : SL-H

T.C,RTD : FR-H

mV, V : SL-H

1) Selection of retransmission Output : Process value, output volume or setup value can range from 4~20 mADC as retransmission output

and when SPS is selected, power for external sensor will be outputted. (24 VDC 20 mA MAX)

2) Selection of Maximum & Minimum Retransmission Output : 4 ~ 20 mADC output can be selected within the range of value from the maximum range selection

(FR-H) and the minimum range selection (FR-L) in case of thermocouple or R. T. D input. As for the voltage output (V, mV), select the desired maximum and minimum range within the maximum scale (SL-H) and (SL-L).

8-1-5. Alarm Setup Group

Caution!

Alarm Output Wiring

- In relay close contact output, use relay to operate ON/OFF when the close contact capacity exceeds

240VAC, resistance 1A, and 30VDC resistance load 1A.

- Connect the Bleeder resistance for the current to flow more than the opening and closing volume of the

relay when opening or closing of small amount of current.

- There is life span ([Resistance load] for over 100,000) for relay. Connect CR Filter (when using AC) or

diode in the direct current L load).

Signal

Setup range

Display

condition

Initial value

Alarm setup

group

0.0~100.0 %(EUS)

Setup below items.

Absolute value : 0.0~100.0 %(EU)

Deviation value : -100.0~100.0 %(EUS)

OFF,PUL,CONT

0.5 %

0.0

OFF

Alarm 1 selection

Alarm 2 selection

Dead band of

Alarm 1

Dead band of

Alarm 2

Alarm 1 set value

Alarm 2 set value

Patter 1 End

Patter 2 End

OFF

Item

NP100

1) Alarm - Select 1 or 2 Types : Select code number of the Alarm type from the “Alarm Type and Code” list.

2) Alarm - Set up Dead Band 1 or 2

: Set the ON-OFF width (dead band) when operating Alarm 1 and 2.

3) Alarm - Set Value of 1 or 2

: Set value for Alarm 1 & 2.

4) Pattern 1 ending signal : Since there is no separate output, pattern 1 ending signal setup item will be indicated when selected

number 21 from the Alarm 1 type selection. (However, pattern-1 ending signal will not activate when pattern - 2 is selected from the setup item at the completion of the program.)

5) Pattern 2 ending signal : Pattern-2 ending signal setup item is indicated when #21 is selected from the Alarm 2 type selection.

(Pattern ending signal setup item will not be indicated if #21 is not selected.) Here, if OFF is selected from the pattern ending signal setup item, it doesn

t activate, PUL allows output to be on for about 0.5 seconds and lastly if CONT. is ending, already setup alarm output will continue on. Press RST Key to remove the alarm.

EX) PUL selection

0.5 sec.

ONOFF

Option

code 21

selection

OFF,PUL,CONT

OFF / 1~22

Refer to “Alarm type and code”

(31, 32 page)

CONT selection

OFF/ON

HH.MM (00

00 )

MM.SS (00

00 )

OFF/0~max. range

OFF / 0.01~99.59

COOL / HOT

8-1-6. Control Setup Group

1) Selection of Fuzzy Function : Fuzzy function is an over shoot inhibitory function using the fuzzy reasoning. Fuzzy function can pro-

vide control effects in the following situations: Starting the control when there are variation between the desired set value and actual process value Wanting to reduce the operative preheating period Having severe load changes Having frequent changes to set value

2) Selection of Time Unit : Maximum of 99 hours 59 minutes or 99 minutes 59 seconds

can be selected in the setup item for the selection of time unit.

3) Setup of Wait Zone : Process value must agree in accord to the process of programmed set value in program temperature

controller but unpredicted events occur. Here, if the temperature variation set in the wait zone when moving segments, program can continue on to the next segment. However, if it is outside the variation range, it doesn

t move on from the current segment to the next segment but rather waits

until it enters the set range of wait zone.

4) Setup of Wait Time : When the process value doesn

t agree with the progress of the programmed set value in the program temperature controller, in other words, when the process value is not controlled within the range of set variation between the set value + the wait zone, program continues on when the wait time elapses.

5) Power Recovery Motion Mode : Can choose between COOL or HOT in the set up item. If COOL is selected, the system resets when

recovered from the power failure and if HOT is selected, it continues on from the segment operated just before the failure.

However, must start from the beginning of the segment even if the system recovers to the

segment just operated before the power failure.

Signal

Setup range

Display

condition

Initial value

Control setup

group

Always

OFF

HH.MM

OFF

COOL

Fuzzy function

selection

Time unit selection

Wait zone setup

Wait time setup

Power recovery

motion mode

Item

Setup below items.

Except

ON / OFF

Target SV

Subsidiary target SV

Start FUZZYreasoning

Time

Fuzzy Function

Signal

Setup range

Display

condition

Initial value

PID setup group

Auto / 50.0~200.0 %

OFF / P1Gr ~P4Gr

0.1~999.9 %

OFF / 1~6000 sec.

-5.0 ~ 105.0 %

Always

Integral

time OFF

Auto

5.0 %

240 sec.

60 sec.

50.0 %

Anti Reset wind up

PID indication group

n. Proportion

n. Integral

n. Differential

Manual reset

Item

1) Anti Reset Wind Up : Anti Reset Wind Up operation is carried out to prevent over-integral when the control output value

reached the limitation. Integral time is not

0 and integral time executes the ARW operation under the following conditions when AUTO is selected for the auto tuning execution from the auto tuning setup group.

DV 0 & output value maximum restriction DV<0 & output value maximum restriction

2) Selection of PID Indication Group Number : The PID control integer possesses 4 types and the operated PID integer can indicate and set up the

items when selecting manual operation. The operative integer of the PID group in agreement with the selected number from the auto tuning selection in the auto tuning setup group is applied to each pattern segment of 4 types due to the selection of pattern segment PID group number of segment #0 in memory program setup mode.

3) n. Proportion : If select PID 1 group (P1GR) from the setup item of PID indication group number selection, 1 group

proportion (1.p) with n. proportion is indicated. Here, the proportional value of the operated 1 group is indicated and can be changed and set up manually.

4) n. Integral Time : According to the PID indication group number selection, 1~4 group integral time will be indicated in

the setup item and will be automatically remembered and manually changed/set up due to the auto tuning.

5) n. Differential Time : According to the PID indication group number selection, 1~4 group differential time will be indicated in

the setup item and will be automatically remembered and manually changed/set up due to the auto tuning.

6) Manual Reset : If “0” is selected as the integral time, variation occurs in control due to proportionate movement. Such

variation can be eliminated through manual reset. (Parameter appears only when the integral time is set up “0”)

Setup below items.

8-1-7. PID Setup Group

NP100

P.I.D

control

Always

P.I.D

control

Signal

Setup range

Display condition

Initial value

Auto tuning

setup group

OFF/1~4

STD:Standard AT

LOW:Low PV AT(*1)

Except

RUN& ON/OFF

STD

OFF

8-1-8. Auto Tuning Setup Group

Auto tuning type

AT operation

selection

Item

control outuput

ON ON ON

OFF

AT=ON

ON/OFF control

Time

SV -10% of SV scale

PID control

point

AT operation

control outuput

OFF

AT=ON

ON/OFF control

Time

AT end on The 3rd peak

PID control

AT operation

Standard AT

Low PV AT

Setup below items. Please select 1 at “ the AT operation selectin” to run.

Except

RUN& ON/OFF

Caution! Auto Tuning Operation/Stop

Do not use the auto tuning function in the following process.

- Control process with fast response system such as flow control and pressure control.

- Process that doesn

t allow ON and OFF of an output not even momentarily.

- Process that can

t handle huge loads in the operation.

- Process that is in danger of having negative influence on the product quality by exceeding the allowed range of changes in set value.

- If the desired set value is changed during AT, the changed goal will carry out AT and when AT is completed, the desired set value will be changed to the new value.

- When burn out and A/D error occurs during AT, AT will be stopped and Preset output will be outputted.

(*1) When Low is selected from the auto tuning type selection, it is operated from the -10% of the set value.

The symbol for the auto tuning setup group is only indicated in operative period. The auto tuning output is not indicated if ON-OFF has been already selected.

1) Selection of Auto Tuning Type

: Must select one method from the two types: standard auto tuning method and low process value auto

tuning method. The standard auto tuning method is a method that operate based on the set value and low process value auto tuning is operating from the -10% value of the set value scale (set value scale : Scale from the minimum range or the maximum range to the set value scale.) If such method is selected, the over shoot on the set value can be reduced since it’s controlling from the operated PID value.

What is Auto Tuning?

--> It refers to the automatic setup function for optimum PID number by a controller that automatically

measures and calculates the characteristics of the control system. The auto tuning method generates limited cycle by producing ON/OFF control output during the 2.25 time frame and then calculates P, I, D base on the time frame and amplitude.

2) Selection of Auto Tuning Operation : As for the auto tuning operation selection, can choose from OFF or 1~4 groups and if OFF is selected,

auto tuning is not executed. If #1 of the groups from 1~4 groups have been selected, then the auto tuning is executed and stored in #1 PID when the operation is completed.

3) Stop on Auto Tuning : If desire to stop the long hours of auto tuning, select off during auto tuning operation. It returns to

PV/SV indication screen after OFF selection.

NP100

After “finishing the setup of the engineering group, go into the program mode by pressing or on “Group mode”. Also, on operation mode condition (initial mode when power is ON), engineering group will be indicated when pressing for 2.5 seconds, and program mode will be represented when pressing or .

Power

Engineering group

Program groupt

(Repeat time setup)

(pattern number is initially set 0 . Use buttons in order to select the pattern number wish to set up. It indicates as a superior group when pressing at the

0 setup condition.).

1 Pattern has been assigned.

See page 24 of “0” segment parameter of program setup.

Set up segment number 1. See 1 segment parameter.

Set up the next segment in the same way as the segment 1.

It turns to operation mode when pressing button for over 2.5 seconds. here, press to turn to program.

Run

condition

Standard auto tuning has been selected as the setup item of auto tuning type seleciton.

OFF has been selected as the setup item of auto tuning operation selection.

To execute the PID auto tuning, choose one group from 1 to 4, then auto tuning will be executed (front AT indicator lamp will blink) and save the operation value in the selected PID group. Program temporarily stops while auto tuning is in process but the program continues on when the process finishes.

To operate auto tuning, press button for over 2.5 seconds on program operation condition.

Auto tuning setup group is displayed.

Engineering group is displayed.

It sets up the repeat frequency and set up items.

Signal

Setup range

Display

condition

Initial value

Setup group for program repeat

frequency

0 : limitless frequency

/ 1~99

Always

8-2-1. Setup Group for Program Repeat Frequency

Repeat

frequency setup

Item

1)Set up of repeat frequency : It is an item the decides the number of repetition for the program established in each pattern. It keeps repeating when “0” is set and the number could range from 1 to 99.

Setup group for program repeat frequency is indicated if the system is operated as follow when power is ON.

Power

2.5 sec

Setup group for program frequency will be indicated if operated as follow under the power ON

condition (operation indicator mode). However, if you do not operate the key for more than 30 seconds, operation indicator mode will be displayed.

Power

2.5 sec.

Signal

Setup range

Display

condition

Initial value

Program setup group

0~10

Within range

Always

on pattern

selection

on pattern

selection

on pattern

selection

on pattern

selection

on pattern

selection

on pattern

selection

on pattern

selection

PID control

Always

-200

SSV

OFF

RST(RESET)

-200

Patter number

selection

Item

Setup of n. pattern time

signal-1 ON time

Setup of n. pattern time

signal-1 OFF time

Setup of n. pattern time

signal-2 OFF time

Setup of n. pattern time

signal-2 ON time

Program

completion mode

n pattern 1 segment PID

group no. selection

Target set value

Setup of n pattern 1

segment time

n pattern 10 segment

PID group no. selection

Target set value

Setup of n pattern 10

segment time

SSV : Start SV

PV : Process value

It sets up the program to be controlled after finishing

the engineering mode setup.

OFF / 00.00~99.59

(ON time < OFF time)

OFF / 00.00~99.59

(ON time < OFF time)

RST/HOLD/PT-1/PT-2

0~10

Within range

OFF / 00.00~99.59

(Time unit is set at the

control setup group)

1~4

Within range

OFF / 00.00~99.59

(Time unit is set at the

control setup group)

Always

PID control

Always

OFF

-200

NP100

1) Selection of Pattern Number : NP100 temperature controller can set up pattern 1, and pattern 2. Select “pattern 1” to operate in the

setup item of pattern number selection. (Pattern refers to one setup program.)

2) Selection of segment number : It is designed to set up to 10 segments for each pattern. At the beginning, choose

0 segment then

set up basic condition of the program.

Segment number

( 1 ~ 10 )

0~10

Segment number

selection ( 1 ~ 10 )

Always

“0” segment setup

Setup of

start set value

Start type selection

1 or 2 pattern

Always 1

3) Setup of Start Set Value : In the program temperature controller, start temperature value can be set up. It could either start from

the current temperature in the beginning of the first operation of the system or can even start from the set value in the start set value.

4) Selection of Start Type : Select the start conditions when operating the program.

If process value (PV) is selected, it starts from the currently sensed temperature and if the start set value (SSV) is selected, it starts from the temperature set up in the start set value item.

5) Setup of n pattern time signal-1 ON time : It turns ON after the set time of time signal -1 of already selected pattern.

6) Setup of n pattern time signal -1 OFF time : It turns OFF after the set time of time signal -1 of already selected pattern.

The ON time and OFF time setup of n pattern time signal-2 is the same as the setup method of time signal -1.

Output turns ON after the setup time in the ON time mode and the output turns OFF after the setup time of OFF time.

7) Program Completion Mode:

When pattern 1 is selected as mode upon the completion of pattern 1, the system operates until the program repetition frequency set in the system and then resets. However, when HOLD is selected, the

last set value is maintained. When pattern 2 is selected upon the completion of pattern 1, patterns 1 and 2 get connected. When pattern 1 is selected upon the completion of pattern 2, pattern 1 will be connected. When pattern 2 is selected upon the completion of pattern 2, it operates repeatedly for the number of RPT frequency. For example, when selecting the pattern 2 as mode upon completing the program Pattern 1 and after setting 3 times for the program repetition frequency, patterns 1 and 2 will be operated once and then the pattern 2 will be operated twice.

8) Selection of n pattern and n segment PID group number: PID group can be applied to each pattern and each segment of 4 types of PID group to be controlled. However, stable control result can be acquired when group 1 is operated besides the peculiar situations.

9) Setup of Target Value: Set up the target temperature value for each pattern and segment under control.

10) Time Setup of n pattern and n segment: Set up the time that reaches or maintain the target tempera-

ture value for each pattern and segment under control.

Each segment can set up to 10 segments with the above method.

Operation (RUN)

Time signal

ON time

OFF time

1 channel

Thermocouple, R.T.D(pt), Direct voltage

Thermocouple, R.T.D : changeable within range

Direct voltage : Variable max. voltage & min. voltage within range

250 ms

Below decimal point of measurement range

Thermocouple / mV input : 1 M

min.

V DC input : Approx. 1 M

Input channel number

Input type

Input range

Sampling time

Input resolution

Input resistance

Lead wire tolerable

resistance

Input tolerable resistance

Input tolerable voltage

Noise removal rate

Standard

Standard junction temp. compensation tolerance

Burn-out detection

Accuracy

9-1. Input

R.T.D input : max. 10 / 1 wire

Thermocouple : max. 250 mV / V DC input : max. 2 K

mV / Thermocouple / RTD : 10 V V DC :

20 V

NMRR: min. 40 dB (50/60 Hz

1 %)

CMRR: min. 12 dB (50/60 Hz

1 %)

TC / RTD (JIS / IEC / DIN)

1.5 (15-35 )

2.0 (0-50 )

T/C : OFF, UP / DOWN Scale R.T.D : UP Scale (Detection current ; Approx. 50 nA)

0.1 % of F.S

NP100

9-4. Retransmission Output

Current output range : 4~20 mA DC Resistive load : 600

max.

Accuracy :

0.3 % of max. scale (4~20mA range) Resolution : Approx. 3,000 Output ripple : 0.1 % (P-P)max. of scale (150Hz) Sampling : 250 mS Power supply for external sensor : 24 V DC 20 mA Max.

If selecting SPS in the retransmission group, power supply for external sensor will be outputed from

terminal

& .

9-2. Control output

9-3. Alarm Output

Retransmission

output

Relay output

Contact capacity : 240 V AC 1 A, 30 V DC 1 A (resistive load) Setup point : 1a

2 Output : ON / OFF Dead band : 0.0 ~ 100.0 % EUS

Relay

contact output

SSR drive

voltage output

Current output

Contact capacity : 240 V AC 3 A, 30 V DC 3 A (resistive load) Contact : 1C Output operation : P.I.D control, ON / OFF Proportional cycle : 1 ~ 1000 sec. Output limit : 0.0 ~ 100.0 % range, higher limit(OL-H) or lower limit(OL-L)

selectable (valid when AT) ON/OFF hysteresis : 0 ~ 100 % Time resolution : 0.1 % or 10 mS ON voltage : 25 V DC min.(resistive load 600

min., 30mA limit when short) OFF voltage : 0.1 V DC max. Proportional cycle : 1 ~ 1000 sec. Output operation : P.I.D control Output limit : 0.0 ~ 100.0 % range, higher limit(OL-H) or lower limit(OL-L)

selectable (valid when AT) Time resolution : 0.1 % or 10 mS Current output range : 4 ~ 20 mA DC Resistive load : 600

max.

Accuracy :

0.3 % of full scale (4 ~ 20 mA range), Resolution : Approx. 3,000 Output ripple : 0.1 % (P-P) of max. scale (150 Hz) Sampling time : 250 mS Output operation : P.I.D control Output limit : -5.0 ~ 105.0 % range, higher limit(OL-H) or lower limit(OL-L)

selectable (valid when AT)

9-5. Communication Interface

9-7. Storage Condition

9-8. Structure

9-6. Operating Environment

NP100

Standard

Communication address

Communication method

Synchronization

Communication sequence

Communication distance

Communication speed

Start bit

Data bit

Parity bit

Stop bit

Communication protocol

Response time

EIA RS485 31, 1~99 setting available 2 wire half duplex Start-stop synchronous mode None

1.2Km max.

600, 1200, 2400, 4800, 9600 BPS

1 BIT 7 or 8 BIT None, even numbers, odd numbers 1 or 2 BIT PC LINK Reception treatment time + (Response time

10mS)

Installation environment

Normal operation

condition

Influence of ambient

temperature

Influence of voltage

regulation

Continuous vibration (5 ~ 14 Hz) : Forward width 1.2 mm max.

(4 ~ 150 Hz) : 4.9

(0.5 G) max.

Vibration : 14.7

(1.5 G), 15 sec. max. (each 3 direction)

Shock : 147

(15 G), 11msec max. (6 direction each 3 times)

Ambient temperature : 0 ~ 50 Ambient humidity : 35 ~ 85 % RH (no condensation) Influence of magnetic : 400 AT/m max.

Warm-up time : 30 min. min. T/C, Voltage input :

1 V/ or 0.01 %/ of F.S.

R.T.D input :

0.05 / max.

Analog output :

0.05 % / max. (continuous output)

Analog input :

V / 10 V or

Analog output : 0.05 % of F.S / 10 V max.

Storage temperature

Storage humidity

Shock

-25 ~ 70 5 ~ 95 % RH (no condensation) 1 m max. in packing condition

Material

Weight

Panel cutout

Plastic case 696 g (including brackets & box) 96(W)

96(H) 100(D)

Rated voltage

Tolerable voltage regulation

Power consumption

100 - 240 V AC, 50 - 60 Hz

10 % of rated voltage

MAX 10 VA(6.0 W max)

9-9. Power Supply

Safety standard

9-12. Standard

Primary terminal

Ground

MIN. 500 V DC 20 M

9-10. Insulation Resistance

Secondary terminal

Ground

Secondary terminal

9-11. Dielectric strength

E M C

Primary terminal

F.G.

2300 V AC 50/60 Hz for 1 minute

1500 V AC 50/60 Hz for 1 minute

Secondary terminal

Ground

Secondary terminal

UL, C-UL approval (UL3121-1)

EN61010-1 (1993)

Plan

EMC emission EN 50081-2 (1993)

Plan

EMC Immunity EN 50082-2 (1995)

Plan

9-13. Function

NP100

Bias

Scaling

Filter

Pattern

Segment

PID Group

Auto Tuning

Proportional Band (P)

Integral Time (I)

Differential Time (D)

ON, OFF Control

Manual Reset

Direct/Reverse action

Emergency (Preset)

ON/OFF Hysteresis

Auto/Man

ARW

Fuzzy

Retransmission Signal

Scaling

SPS

Setup Point

Type of Alarm

Setup Range

Alarm Hysteresis

-100.0 ~ 100.0 % for measuring input range Valid setting a correction value.

According to setup of SL-H, SL-L of measuring range,

scaling is available.

OFF, 1 ~ 120 sec.

2 Patterns

10 Segments / 1 pattern

4 Kinds

According to SV, AT is operating.

Selection STD or Low PV

0.1 % ~ 999.9 %.

OFF, 1 ~ 6000 sec.

Select ON-OFF control in output group.

-0.5 ~ 105.0 %.

Valid when I=OFF

Select Direct or Reverse action in output group.

-0.5 ~ 105.0 % of output value.

0.0 ~ 100.0 % of range.

Changeable by front button

AUTO, 50.0 ~ 200.0 % at the PID group.

Selection ON or OFF on the control group.

PV, SV, MV, SPS

Setting PV, SV

24 V DC 20 mA max.

2 points.

High / Low alarm, High / Low deviation alarm.

Process alarm : 0 ~ 100 % of Range. Deviation alarm : -100 ~ 100 % of Range.

0.0 ~ 100.0 % of instrument range.

Measuring

Input

Control

Retransmission

Alarm

PV ALM HYS

ALM+HYS

DEV

ALM HYS

DEV

ALM+HYS

DEV

ALM HYS

DEV

ALM+HYS

DEV

ALM HYS

(DEV

ALM+HYS)

DEV

ALM HYS

(DEV

ALM+HYS)

PV ALM HYS

PV ALM+HYS

9-14. Alarm Type

1) Output

High absolute alarm

Low absolute alarm

High deviation alarm

Low deviation alarm

High deviation alarm(inverted)

Low deviation alarm(inverted)

High

Low deviation alarm

High

Low deviation band alarm

High absolute alarm(inverted)

Low absolute alarm(inverted)

Pattern ending signal

1(11)

2(12)

3(13)

4(14)

5(15)

6(16)

7(17)

8(18)

9(19)

10(20)

Code ON condition OFF conditionName

PV ALM

DEV ALM

DEV

ALM

DEV ALM

DEV

ALM

(DEV

ALM)

DEV ALM

DEV

ALM

The number in ( ) are for the waiting process. PV : Process value

ALM : Alarm setup value DEV : Deviation setup value

Pattern ending signal (see 21 page)

NP100

( : Set point , : Mins Alarm set pooint : Alarm set point )

Code

NO.

High absolute alarm

Low absolute alarm

High deviation alarm

Low deviation alarm

High deviation alarm (inverted)

Low deviation alarm (inverted)

High

Low deviation alarm

High

Low band

High absolute (inverted)

Low absolute (inverted)

High absolute

with hold function

Low absolute

with hold function

High deviation

with hold function

Low deviation

with hold function

High deviation

with hold function (inverted)

Low deviation

with hold function (inverted)

High

Low deviation

with hold function

High

Low band

with hold function

High absolute alarm

with hold function (inverted)

Low absolute alarm

with hold function (inverted)

Pattern ending alarm

Function

Alarm type

Hysteresis

(Notice) : Display lamp will be ON when output OFF in inverted type.

FND display in English

Alphabet

FND Alphabet Number

FND

None

FND

NP100

8-1-1

Input setup group

Input type High limit range Low limit range High limit scale Low limit scale

8-1-6

Cntrol setup group

Fuzzy Time unit Wait zone Wait time

Power recovery

motion mode

8-1-5

Alarm setup group

Alarm-1

Alarm-2

Alarm type

Alarm dead band

Set value of alarm

Pattern ending

signal

Pattern-1:

Pattern-2:

8-1-2

Output setup group

Output type Cycle time hysteresis Preset output Max. output Min. output

8-1-8

Auto tuning

AT type AT operation

8-2-1

Program repeat

frequency

Frequency

8-2-2

Program setup

mode

Start SV

Start type

TS-1

ON time

OFF time

ON time

OFF time

TS-2

Program com-

pletion mode

8-1-7

PID setup group

Group 1

Group 2

Group 3

Group 4

ARW P

Manual reset

Segment

Mode

Pattern

setup mode

Time

signal

Time

PID segment

TS-1

TS-2

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#1381-3, Juan-dong, Nam-gu, Incheon, Korea TEL:(82-32) 876-4697 FAX:(82-32) 876-4696 http://www.hyelec.co.kr E-mail: mkt@hyelec.co.kr

Hanyoung NP100 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual