Hans Pausch BS 2000 User manual

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MOUNTING INSTRUCTIONS BS 2000

English Edition

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TABLE OF CONTENTS Page

1. General safety notes

1.1 Technical data 3

1.1.1 Compatibility 3

1.1.2 Climatic conditions 3

1.2 Measurements and weights 4

1.3 Scope of delivery 4

1.4 Component designation 5

1.5 Dimensions of components version V 6

1.6 Dimensions of components version VK 7

1.7 Site preparation 8

1.8 Tools 8

1.9 Test equipment 8

2. Installation

2.1 Installation of Bucky-unit version V 9

2.2 Installation of Bucky-unit version VK 9

2.3 Installation at the wall 10

2.4 Installation without wall 11

2.5 Installation of the covers 11

2.6 Installation of the patient armrests 12

2.7 Installation of counterbalance 12

3. Reconstruction of handles

3.1 Handle version V 13

3.2 Handle version VK 13

3.3 Installation of the spacer version V 14

4. Electrical diagrams 16

5. Preventive Maintenance

5.1 Exchange of wire rope 17

5.2.1 Spare parts 18

5.2.2 Spare parts 19

5.2.3 Spare parts 20

5.3 Spareparts List 21

5.4 Maintenance Certificate 24

5.5 Name Plate Location 25

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1. General safety notes

In the Federal Republic of Germany, the electrical installation of rooms for medical purposes must conform to the provisions VDE Standard 0107. In all other countries the national requirements have to be observed. Check the installation layout plan.

During the installation it is important to check that all protective ground wire connections provided by the manufacturer are properly made before the equipment is started up.

The protective ground wires between the individual system components and the power supply are connected as shown in the wiring diagram. Regulation of professional associations concerning safety and accident prevention has to be observed. No work may be performed on parts carrying a voltage higher than 42 V. If it is necessary to turn on the power for execution of movements of the equipment in the course of installation procedure, it must be shut down immediately after completion of these movements.

1.1 Technical data

1.1.1 Compatibility

These mounting instruction is valid for Bucky-units BS 2000 and all versions of them. The columns carry all customary in trade Bucky-units. The columns will be supplied with the brake handles at the left hand side. It is possible to exchange the handles in the field if necessary. The procedure of exchang-

ing the handle will be described in section 3.

1.1.2 Climatic conditions

During regular work:

Temperature: 10° C to 40° C Humidity: 20% to 80% Air pressure: 700hPa to 1100hPa

During transport:

Temperature: -25° C to 70° C Humidity: 5% to 95% Air pressure: 700hPa to 1100hPa

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1.2 Measurements and weights

Measurements With shipping box Without shipping box Version V 2340 x 750 x 650 mm 2220 x 650 x 420 mm

Version VK 2340 x 750 x 850 mm 2220 x 650 x 620 mm

Weights With shipping box Without shipping box Version V 190 kg 150 kg

Version VK 240 kg 195 kg

Options:

Bucky P 13,0 kg Front cover with profilrails for accessories 5,2 kg Support triangle for installation without wall incl. fixing material. 12,5 Spacer incl. additional counterweights (only version V) 10,0 kg Patientstretching-rest 2,5 kg Patient armrests 1,1 kg Compression belt device 2,0 kg Cassette holder 2,0 kg Babyx holder 3,9 kg

1.3 Scope of delivery

Standard:

Column with counterweight and Bucky carrier incl. Fixing material for wall- and floor-fixing. Adaptation parts for fixing the Bucky-unit. Wall connection box incl. corrugated hose and fixing material for wall connection box.

Options:

Support triangle for installation without wall incl. fixing material. Front cover with profilrails for accessories Patient armrests Patient stretching-rest Babyx holder Spacer incl. additional counterweights (only version V) High distance measurement device

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1.4 Component designation

A I

B C

E G

A Column B Brake handle C Patient rests D Tilting handle E Corrugated hose F Wall connection box G Front cover with profilrails for accessories H Support triangle I Display of tilting angle K Spacer (only version V) L Patient stretching-rest

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1.5 Dimensions of components version V

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1.6 Dimensions of components version VK

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1.7 Site preparation

The electrical data have to correspond to the Bucky-unit installed. For the columns only the respective ground wire connection is required. The mounting points on mounting surface have to be suitable for tensile strength of 2400 N each (concrete class B 150 DIN 1045 or other national requirements, if the supplied fixing material will be used).

The fixing drillings have to be inserted at the floor 12 mm , at the wall 10 mm and at the wall connection box 8 mm as shown in diagrams 1.5, or 1.6.

Depending on the version the cable for the Bucky-unit and the measurement chamber have to be installed to the wall connection box or to the Bucky-unit as shown in cabling diagram of installation.

A set of cables including hose and wall connection box are scope of delivery.

1.8 Tools

Service standard tool kit

1.9 Test equipment

Spirit level

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2. Installation

2.1 Installation of Bucky-unit version V

Unpack the individual parts and check for completeness. If necessary compare with scope of delivery section 1.3 or order.

Check that all parts are not damaged. Note: If the application requires the using from right hand side the exchange of the brake

handle should be done first. The following steps have to be carried out by the column in the horizontal position. Pull the connection cable for the Bucky-unit and if necessary the cable for the measurement

chamber through the appropriate openings. Install the side cover (Fig. 1 Pos. 4) and fix it with the shackle. (If needed install the spacer).

Place the Bucky-unit between the covers and fix it with 2 bolts (Pos.2) each above and below to the carrier or spacer.

Install the covers (Pos.3) each with 4 bolts (Pos.1) and washers on the carrier.

Fig. 1 Fig. 2

Connect the Bucky cable and if necessary the cable for the measurement chamber as descriped in the documentation of the Bucky-unit.

Install the front panel (Fig.2 Pos.1) and the cable cover below (Pos.2). Place two blocks of wood or similar under the column and remove the transport safety fixing

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2.2 Installation of Bucky-unit version VK

Unpack the individual parts and check for completeness. If necessary compare with scope of delivery section 1.3 or order.

Check that all parts are not damaged. Attention: Do not operate the tilting handle in horizontal position of the column. Accident

prevention ! Note: If the application requires the using from right hand side the exchange of the handle

should be done first. The following steps have to be carried out by the column in the horizontal position. Pull the connection cable for the Bucky-unit and if necessary the cable for the measurement

chamber through the appropriate opening. Install the side cover (Fig.3 Pos.5) and fix it with the shackle. (If needed install the spacer). Place the Bucky-unit between the covers and fix it with 2 bolts (Pos.2) each to the carrier. Install the cover (Pos.3) and the fixed part of the tilting handle (Pos.4) with 4 bolts (Pos.1) and washers each on the carrier. Connect the Bucky cable and if necessary the cable for measurement chamber as described in the documentation of Bucky-unit. Install the front panel (Fig.4 Pos.1) and the cable cover below (Pos.2). Place two blocks of wood or similar under the column and remove the transport safety fixing bars from above and below both sides of the pallet.

Fig. 3 Fig. 4

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2.3 Installation at the wall

Install the parts for wall fixing to the top side of the column with 2 bolts. Move the Bucky-unit to the lowest position until the rope is tense. Bring the column to the vertical position and fix it at the floor with 2 bolts.

Attention: Secure the column against tilting Screw the wall fixing part with 2 bolts to the wall.

Level the column with a spirit level. Fasten all bolts. Remove the transport safety fixing guard from the counterbalance. Check the easy movement of the Bucky-unit. Install the wall connection box to the wall as shown in measurement drawing. Connect the cable as shown in the connection diagram or documentation of the Bucky-unit.

2.4 Installation without wall

Insert the nut-lines (Fig.5 Pos.1) by the diagonal edge first and fix with a bolts (Pos.2). Move the Bucky-unit to the lowest position until the rope is tense.

Attention: Secure the column against tilting Bring the column to the vertical position and fix it at the floor with 2 bolts. (Do not fasten the

screws completely). Install the support triangle at the rear side of the column by fixing it to the nut-lines. Fix the support triangle to the corresponding bore holes at the floor. ( Do not fasten the screws completely). Level the column with a spirit level. Fasten all bolts. Remove the transport safety guard from the counterbalance. Check the easy movement of the unit. Install the wall connection box to the wall as shown in measurement drawing. Connect the cable as shown in the connection diagram or documentation of the Bucky-unit.

Fig. 5

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2.5 Installation of the covers

Insert the lower cover (Fig.6 Pos.1) through the polyamide guides at the carriage and push it into the support. Insert the top cover (Pos.2) into the guide bolts and fasten the nuts at the stay bolts on the top. Install the top cover panel.

Fig. 6

2.6 Installation of the patient armrests

The patient armrests are not part of standard delivery. Install the armrests to the left and right hand side of the Bucky-unit with 2 screws each.

2.7 Installation of counterbalance

For all known Bucky-units the columns are weight compensated. Only in case of installing a special light Bucky-unit it may be necessary to install additional counterbalances. Install the front panel, put in the cassette tray with a cassette for lungs exposures and install all other options.

With opened brake handle the Bucky-unit should have a slightly upwards movement. Put counterbalances on top of the Bucky-unit as long as the unit is weight compensated.

These number of counter- balances has to be taken into the Bucky-unit.

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3. Reconstruction of handles

3.1 Handle version V

The column will be supplied with installed brake handle at the left hand side of the column. If the application requires the handling from right hand side the brake handle has to be hanged first. In case of later reconstruction the Bucky-unit has to be remounted first. The remounting should be done in opposite sequence as the installation and is described at section 2.

Mark the position of the rope (Fig.7) and loosen the rope. Remount all parts in mentioned sequence. Install the brake handle in the opposite position on the right hand side. (Position the rounded edge correct). Fix the rope at the marked position. Check the easy movement of the brake function.

Note: Depending on the installed Bucky-unit the grid movement inside the Bucky-unit has

to be changed too.

The appropriate information’s should be withdrawn from the technical documentation

of the Bucky-unit.

Fig. 7

3.2 Handle version VK

The column will be supplied with installed brake handle and the tilting handle at the left hand side of the column. If the application requires the handling from right hand side the handles have to be changed first. In case of later reconstruction the Bucky-unit has to be remounted first. To exchange the tilting handle Bucky-unit has to be remounted first. The remounting should be done in opposite sequence as the installation and is described at section 2.

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Mark the position of the rope (Fig.8) and loosen the rope. Open all parts in mentioned sequence and remove them. Install the tilting handle in the opposite position on the right hand side. Change the fixed part of the handle to the opposite position. Check the easy movement of the tilting function.

Remove the cover from the tilting housing. Mark the position of the brake rope (Fig.9) and loosen the rope. Open all parts in mentioned sequence and remove them. Install the brake handle in the opposite position on the right hand side. (Position the rounded edge correct). Fix the rope at the marked position.

Fig. 8

Fig. 9

Check the easy movement of the brake function.

Note: Depending on the installed Bucky-unit the grid movement inside the Bucky-unit has

to be changed too. The appropriate information’s should be withdrawn from the tech-

nical documentation of the Bucky-unit.

3.3 Installation of the spacer version V

If the optional spacer should be part of delivery it has to be installed. If it should be installed later the column must be reinstalled and placed to the floor. The Bucky-unit has to be remounted before the spacer may be installed. Before the column will be reinstalled the safety fixing guard at the counterbalance has to be installed first.

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The remounting should be done in opposite sequence as the installation and is described at section 2.

Mark the position of the brake wire rope at the fixing point and remove the wire rope. Remove the baseplate from vertical carrier (Fig.10). Install the spacer and fix it with 4 bolts. Install the base plate on top of the spacer. Fix the rope at the marked position.

Remove the safety fixing guard from the counterbalance. Loosen all parts (Fig.11) in mentioned sequence and remove the rope-roller. Pull the counterbalance at the rope until it is accessible. Reinstall the rope holder (Fig.5.2.1 Pos.32). Loosen the safety nut from the counterweight plate (Pos.35). Put on the additional counterweight plates (5,2 Kg). Install the safety nut and the rope holder again. Insert the counterbalance again, secure it and install the rope-roller again.

Fig. 10

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4. Electrical diagrams

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5. Preventive Maintenance

5.1 Exchange of wire rope

Wire ropes have to be exchanged after 3 years of operation or if: there are 12 or more broken wires in any 100 mm section. or there are 3 and more broken wires in any 10 mm section.

If the check of a wire rope reveals one broken strand the customer has to be notified that any further operation endangers the safety of patient and operator so that the unit should not be used until the defective wire rope has been replaced.

At both versions the column must not be re-installed completely to exchange the rope. At the version V the Bucky-unit and the base plate must be re-installed to exchange the rope. At the version VK the fixing point for the rope will be accessible if the Bucky-unit will be tilt to the horizontal position and the cover has been re-installed. Re-install the cover Move the Bucky-unit until the tapping hole in the counterweight and the bore in the column are congruence. Fix the counterbalance by a M12 bolt and washer. Lift the Bucky-unit until the rope relieves and fix the Bucky-unit in this position by a wooden block. Loosen the wire rope at the Bucky carrier side. Loosen all parts (Fig.11) in mentioned sequence and remove the rope-roller. (The fixing bolt of the rope at the counterbalance side will be accessible now.) Loosen the rope at the counterbalance and exchange the rope. Install the rope-roller again. Install the rope at the carrier. ( Pay attention to washers and parts at both fixing points and check that the rope safety part is installed correctly. Remove the wooden block. Remove the bolt at the counterbalance. Check that the function is smooth. Install the covers.

Fig. 11

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