Hansol Multitech 3000 User Manual

INSTALLATION INSTRUCTIONS Uromat 3000

________________________________________________________________________

English Version 06/00 - 1 of 90 - 0116 7201

CONTENTS Page

1. Technical Data

1.1 General Safety Information 4

1.2 Component Weights 4

1.3 Component Dimensions 4

1.4 Packaging Dimensions and Weights 4

1.5 Component Designations 5

1.6 Dimensional Drawing 6

1.7 Cable Lengths of the High Voltage, Collimator, Adjustable Bucky and Image lntensifier Cables 10

1.8 Power Line Connection Data 11

1.9 Required Special Tools 11

1.10 Required Test Equipment 11

1.11 Environmental Conditions 11

1.12 Operating Conditions 11

1.13 Circuit Diagram Overview 12

1.14 Component Designations for the Circuit Diagram 27

1.15 Function Description of the Controller 31

2. Installation

2.1 Preparations for Installation 35

2.2 Unpacking the Unit Parts 35

2.3 Taking the Unit Off the Pallet 36

2.4 Installing the Unit 37

2.5 Aligning the Unit 38

2.6 Temporarily Connecting Line Power 39

2.7 Installing the Tube Unit Support Arm 39

2.8 Preinstallation of the Tube Unit - Collimator 40

2.9 Installing the Tube Unit - Collimator on the Tube

Unit Support Arm 40

2.10 Installing the Image Intensifier (I.I.) 41

2.11 Laying the Collimator Cables 41

2.12 Laying the High Voltage Cables 42

2.13 Laying the I.I. Cables 44

2.14 Connecting the Power Supply via the Generator 44

2.15 Installing the Measuring Chamber 45

2.16 Installing the Grid 46

2.17 Installing the Tilt Angle Indicator - Error Display 46

2.18 Installing the Cover Panels 47

2.19 Installing the Monitor Support Arm 47

2.20 Installing the Holder for the Flush Bowl 47

2.21 Sealing the Table Frame Cover Panel 48

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3. Adjustments

3.1 Installing the Tube Unit Support Arm 48

3.2 Central Beam to Center of Bucky 50

3.3 Central Beam to Center of I.I. 50

3.4 Tabletop, Longitudinal Movement Path Potentiometer 51

3.5 Tabletop, Transverse Movement Path Potentiometer 52

3.6 Bucky Movement Path Potentiometer 52

3.7 I.I. Carriage Movement Path Potentiometer 52

3.8 Table Tilt Movement Path Potentiometer 1 53

3.9 Table Tilt Movement Path Potentiometer 2 53

3.10 Table, Longitudinal Safety Switches 54

3.11 Tabletop, Transverse Safety Switches not configured 54

3.12 Tabletop, Longitudinal Safety Switches 55

3.13 I.I. Carriage Movement Path Safety Switches 55

3.14 Table Tilt Up Movement Path Switch Strike Plate 55

3.15 Table Tilt Down Movement Path Switch Strike Plate 55

3.16 +88° Tilt Movement Safety Switches 56

3.17 -20° Tilt Movement Safety Switches 56

3.18 Spindle Nut Safety Switches 56

3.19 Accessory Sensor Switches 57

3.20 Longitudinal Tabletop Belt Tension 57

3.21 Raise - Lower Table Belt Tension 57

3.22 Cassette Carriage Drive Belt Tension 58

3.23 Operation in the Service Mode 59

3.24 Startup 61

3.25 Collimator Basic Setting 62

3.26 Collimation to Cassette and I.I. Formats 63

3.27 Saving the Parameters in the PC 64

3.28 Setting Parameters - Electronics 65

4. Technical Maintenance

4.1 Mechanical and Electrical Checks 67

4.2 Function Test 70

4.3 Spare Parts - Overall View 72

4.4 List of Spare Parts 79

5. Troubleshooting 84

6. Replacing Boards 86

7. Version Updates 86

8. Maintenance Verification 87

9. Location of Identification Labels 88

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1. TECHNICAL DATA

1.1 General Safety Information

Maintenance and repair may be performed only by an office that is authorized by the manufacturer.

In the Federal Republic of Germany, electrical installation of medically used rooms must conform to VDE Regulation 0107. In all other countries, the particular applicable national regulations take precedence and must be observed. These can be found in the system project plan.

During installation, it must be assured that all ground wire connections provided by the manufacturer must be connected prior to starting up the unit. The ground wire between the individual components and the power supply must be connected as shown in the Wiring Diagram.

The regulations provided by the trade unions for occupational safety and prevention of accidents must be observed.

No work may be performed on parts that are under power (above 42 V). This condition applies for both measurement and adjustment work steps. However, special care is required when performing these worksteps.

If the operating instructions call for voltage to be switched on for unit movements, the system must be shut down immediately following such tests.

The radiation regulations must be observed while making settings and checks that must be performed under X-radiation; radiation protective clothing must be worn.

1.2 Component Weights

Unit column approx. 320 kg Table approx. 230 kg Tube unit support arm approx. 50 kg Footswitch approx. 5 kg Total weight, incl. tube unit, collimator, adjustable Bucky and I.I.: approx. 730 kg

1.3 Component Dimensions

Unit column with table and tube unit support arm on the pallet. 2050 mm x 1015 x 1800 mm

1.4 Packaging Dimensions and Weights

Unit column with table, incl. accessories 2050 mm x 1015 mm x 1890 mm approx. 900 kg

Transport carriage 1800 mm x 200 mm x 200 mm approx. 85 kg

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1.5 Component Designations

(the illustration shows the right-handed version, the left-handed version is the mirror

image)

A X-ray tube unit - collimator B Tube unit support arm, adjustable C Unit table with four-way table movement D Unit column E Manual control unit F Leg supports G Elbow supports H Flush bowl and rinse bag holder J Table extension K Footrest for table extension L Cassette shaft cover M Micturation seat N Emergency stop switch O Head cushion with holder P Paper roll with holder R Patient handgrips S Footswitch for exposure and fluoroscopy T Multi-function footswitch U Grip handle V Tilt angle display / position memory display / error display

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1.6 Dimensional Drawing, Right-handed Version

min.

650

1750min.

1200

The mentioned centre of gravity applies

without X-ray components and accessories.

Table horizontal in highest position,

tube support arm at the head end.

* gemÌB DIN EN 349

according to DIN EN 349

min.680 - max.1225

1150FFA

113

BV

65

Film

360

650

640

130 130

1940max.

1400

880

700

inchmm

26,772

27,559700

680

0,787

2,559

65

20

30,709

29,921

780

760

5,118

4,449

113

130

34,646

36,220

880

920

5,709

7,087

180

145

45,276

47,244

1150

1200

7,874

9,449

240

200

48,228

52,559

1335

1225

11,811

12,795

300

325

55,118

52,756

1400

1340

14,173

19,488

495

360

57,087

68,898

1450

1750

19,685

25,197

640

500

76,378

102,362

1940

2600

26,063

25,591

650

662

2600min.

200min.

Der angegebene Schwerpunkt gilt

ohne RÎntgenkomponenten und ZubehÎr.

Tisch horizontal in oberster Stellung,

RÎhrentragarm auf der Kopfseite.

Gewicht ca. 670 kg

weight approx. 670 kg

1335

920

760

500min. *

240

495

20°

88°

240

200

325

1450max. ca.

300max.

20

145min.

TischverlÌngerung

+ FuBbank table extension

+ foot rest

780

662

*

495min. ca.

500

1340max. ca.

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1.6.1 Dimensional Drawing, Left-handed Version

1200

1750min.

650

min.680 - max.1225

1150FFA

113

BV

65

Film

130130

360

650

640

700

1940max.

1400

880

mm inch

27,559

26,772

700

680

0,787

2,559

65

20

30,709

29,921

780

760

5,118130

4,449

113

36,220

34,646

920

880

5,709

7,087

145

180

47,244

45,276

1150

1200

9,449

7,874

200

240

52,559

48,228

1225

1335

11,811

12,795

300

325

55,118

52,756

1340

1400

19,488

14,173

360

495

68,898

57,087

1750

1450

25,197

19,685

500

640

76,378

102,362

2600

1940

26,063

25,591

650

662

495

20°

88°

2600min.

1340max. ca.

495min. ca.

200min.

500min. *

Der angegebene Schwerpunkt gilt

ohne RÎntgenkomponenten und ZubehÎr.

Tisch horizontal in oberster Stellung,

RÎhrentragarm auf der Kopfseite.

The mentioned centre of gravity applies

without X-ray components and accessories.

Table horizontal in highest position,

tube support arm at the head end.

Gewicht ca. 670 kg

weight approx. 670 kg

* gemÌB DIN EN 349

according to DIN EN 349

662

1450max. ca.

240

200

325

20

145min.

TischverlÌngerung

+ FuBbank table extension

+ foot rest

780

300max.

240

920

760

1335

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500min. *

1.6.2 Dimensional Drawing for Floor Mounting, Right-handed Version

450 mm über dem Boden

345

90

min. Wandabstand

Drehachse

Fußauflagfläche

1420

74

90 74

**

900

45 800

90 470

P1

*

200

P2

180

140 205205

* Cable intake through the floor ** End of flexible hose for wall connection of 2000 mm flexible hose length

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Kabelanschluß

690

mit Rillenschlauch

1.6.3 Dimensional Drawing for Floor Mounting, Left-handed Version

450 mm über dem Boden

345

180

min. Wandabstand

Drehachse

Fußauflagefläche

P1

1420

P2

900

*

200

90 470

90 74

45 800

74

140205 205

**

* Cable intake through the floor ** End of flexible hose for wall connection of 2000 mm flexible hose length

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690

Kabelanschluß mit Rillenschlauch

1.7 Cable Lengths of the High Voltage, Collimator, Bucky and Image

Intensifier Cables

High voltage cables A, C, D, E, F, 700 cm

Collimator cables B, C, D, E, G, 650 cm

Bucky, measuring chamber A, K, L, M, P, S, 490 cm

Image intensifier cables A, K, L, M, N, 630 cm

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1.8 Power Line Connection Data

Power lead-in must be routed over a 30 mA fault current interrupter that is provided by the customer. The room installation must comply with VDE 0107. In all other countries outside the Federal Republic Germany, the legally specified country regulations take precedence and must be maintained. Prerequisite: The unit is designed for single-phase DC current with a fixed installation and for a fixed connection using an all-pole separator from the Network (IEC 601, Chapter 57.1). During installation, it must be possible to adapt the power line voltage and frequency to correspond to the order.

Power connection: 1 N 115 /200/208/ 230/240 V AC Frequency: 50 / 60 Hz Nominal current (fuse): 13/7.5/7.2/6.5/6.25 A Nominal line power: 1500 VA Heat dissipation: 240 W

1.9 Required Special Tools

Torque wrench 50 Nm (5 mkp) Masonry drill bit 12 mm dia. Sista sanitary caulking F 101 Special grease - Tunap Tungrease BS Pa. Nr.: 9026 0001

1.10 Required Test Equipment

PC or laptop with color display (black/white is also sufficient, but operation is made more difficult); min. 486 processor; 16 MB RAM; with a 3 ½" diskette drive and hard drive. Windows 3.x ; Win 95 operating system (Windows NT can cause difficulties with the Com interface). Serial connection cable (9-pole, Sub-D connector to 9-pole Sub-D socket, 1-1 connection), length > 1m. Spirit level Tape measure Multimeter test instrument

1.11 Conditions for Transport and Storage

Ambient temperature range -25 C to 70 C Relative humidity in the range 5% to 95% Air pressure in the range 700 hPa to 1100 hPa

1.12 Operating Conditions

Ambient temperature range 10 C to 40 C Relative humidity in the range 20% to 80% Air pressure in the range 700 hPa to 1100 hPa

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1.13 Circuit Diagram, Page 1

1.13.1 Description of Circuit Diagram

....... Circuit Diagram, Page 2

= AX Control unit = system, designation

...... Circuit Diagram, Page 3

= AX + A2 Display unit = system, + location, designation

1.13.2 Contents of Circuit Diagram

1.13 Circuit Diagram, Page 2 Page 13

1.13 Circuit Diagram, Page 3 Page 14

1.13 Circuit Diagram, Page 4 Page 15

1.13 Circuit Diagram, Page 5 Page 16

1.13 Circuit Diagram, Page 6 Page 17

1.13 Circuit Diagram, Page 7 Page 18

1.13 Circuit Diagram, Page 8 Page 19

1.13 Circuit Diagram, Page 9 Page 20

1.13 Circuit Diagram, Page 10 Page 21

1.13 Circuit Diagram, Page 11 Page 22

1.13 Circuit Diagram, Page 12 Page 23

1.13 Circuit Diagram, Page 13 Page 24

1.13 Circuit Diagram, Page 14 Page 25

1.13 Circuit Diagram, Page 15 Collimator Page 26

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1.13 Circuit Diagram, Page 2

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1.13 Circuit Diagram, Page 3

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1.13 Circuit Diagram, Page 4

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1.13 Circuit Diagram, Page 5

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1.13 Circuit Diagram, Page 6

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1.13 Circuit Diagram, Page 7

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1.13 Circuit Diagram, Page 8

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1.13 Circuit Diagram, Page 9

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1.13 Circuit Diagram, Page 10

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1.13 Circuit Diagram, Page 11

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1.13 Circuit Diagram, Page 12

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1.13 Circuit Diagram, Page 13

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1.13 Circuit Diagram, Page 14

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1.13 Circuit Diagram, Page 15 Collimator connection

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1.14 Component Designations for the Circuit Diagram

System Location Component Function =AU Uromat 3000

=AU +A1 CPU board =AU +A1 -D9 LED, footswitch power supply =AU +A1 -D15 LED, display power supply =AU +A1 -D18 LED, control console power supply =AU +A1 -D29 LED, CPU power supply =AU +A1 -D30 LED, Analog power supply =AU +A1 -D31 LED, + 24 V power supply =AU +A1 -D33 LED, K19 relay activated =AU +A1 -D40 LED, CPU status =AU +A1 -D41 LED, 20VAC power supply =AU +A1 -D50 LED, +24V DC power supply =AU +A1 -D51 LED, +10V DC power s =AU +A1 -D55 LED, emergency stop

=AU +A1 -F1 Fuse, CPU power supply =AU +A1 -F2 Fuse, analog power supply =AU +A1 -F3 Fuse, control console power supply =AU +A1 -F4 Fuse, footswitch power supply =AU +A1 -F5 Fuse, display power supply

=AU +A1 -K8 Button fuse relay =AU +A1 -K19 Enable table transverse movement relay =AU +A1 -K20 Table, transverse, left, right movement relay =AU +A1 -K23 Emergency stop interface relay =AU +A1 -K24 Emergency stop interface relay

=AU +A1 -Q2 Transistor for K19 pull-in relay =AU +A1 -S1 Service switch =AU +A1 -X1 Power supply plug-in connector

=AU +A1 -X2 Footswitch plug-in connector =AU +A1 -X3 Control console plug-in connector =AU +A1 -X4 Display connector strip =AU +A1 -X5 Display connector strip =AU +A1 -X6 RS 485 plug-in connector =AU +A1 -X7 Service PC plug-in connector =AU +A1 -X8 Collimator plug-in connector =AU +A1 -X9 Interface plug-in connector =AU +A1 -X10 Tube unit system plug-in connector =AU +A1 -X11 Digital table plug-in connector =AU +A1 -X12 Collimator plug-in connector =AU +A1 -X13 Analog table plug-in connector =AU +A1 -X14 Analog column plug-in connector =AU +A1 -X15 Power supply terminal strip =AU +A1 -X17 Emergency stop plug-in connector =AU +A1 -X19 Display fiber-optic cable plug-in connector

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Hansol Multitech 3000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual