HANSCRAFT Evolution 25, Evolution 40, Evolution 60 Installation Instructions Manual

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Page 1

Page 2

INDEX

1. Introduction

2. Specifications

3. Dimension

4. Installation

5. Electrical Wiring

6. Initial Startup of the unit

7. Operation

8. Maintenance

9. Troubleshooting

POO L H EA T P U MP

10. Explode diagram

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1.Introduction

POO L H EA T P U MP

Thank y ou for using swimm ing pool hea t pump for you r pool heati ng, it will he at your

pool wa ter and keep t he constan t temperat ure when amb ient te mpe ratur e at +7℃ t o 40℃

In orde r to offer qualif ied, relia ble and flex ible he at pu mp unit t o our c ustom er, pl ease re ad

this ma nual caref ully befor e installi ng, operat ing and t rou blesh oot ing, th en pr ocess a cco rding ly.

This ma nual inclu des all nece ssary info rmation

ATTENTION

● The hea t pump unit mu st be instal led by quali fied techn ician s fro m after -sa les

HANSC RAFT

cente r or authori zed distri butor.

● Opera ting and mai ntaining a ccording t o recom men ded tim e and f reque ncy o n

the man ual.

● Use onl y standard s pare parts .

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2. Specifications

2.1 Design, R410A ,HEATI NG ONLYHorizon tal

POO L H EA T P U MP

Horizontal design, ABS C abine t

Model

* Heating Capacity at Air 27℃, Wat er 27 , Humidity 80%℃ Heat Output (kW) Power Consumption (kW)

COP * Heating Capacity at Air 15℃, Wat er 26 , Humidity 70%℃

Heat Output (kW) Power Consumption (kW) COP * General data Voltage Rated Current (A) Fuse Current Advised pool volume (with pool cover)

Advised water flux Wat er Pres sure Dr op

Condenser Compressor type Wat er pipe i n-out Fan Speed Noise level(10m) Noise level(1m) Refrigerant

* Dimension/ Weight Net Wei ght

Gross Weight Net Dimension

Packing Dimension

Above d ata i s sub ject to modi fic ati on without n oti ce,

Evolu tio n 25 Evolu tio n 40 Evolu tio n 60

6.8 10

1.09 1.60 2.07

6.25 6.25 6.25

4.3 6 .5 8.2

1.02 1.48 1.86

4.2 4 .4 4.4

220-240V/50Hz/1PH

4.7 7 .0 9.0

10A 15A 20A

15-25m³ 25-35m³ 30-60m³

2.5~3.7m /h³ 2.8~5.6m /h³ 3.5~7.1m /h³ 12KPa 12KPa 15KPa

Tit anium i n PVC

Rotary/R410a

830~870RPM 40dB(A) 46dB(A)

800g 1100g 1200g

32kg 37kg

1030*335*560mm 1080*360*610mm

50mm

40dB(A) 47dB(A)

37kg 42kg

pleas e tak e the n ameplate a s sta nda rd.

43dB(A) 48dB(A)

61kg

68kg 1025*350*620mm 1120*3 80*66 5mm

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3. Dimension

POO L H EA T P U MP

4. Installation

4.1 Ins tallation illustration

Models

EVOLUTION 25 EVOLUTION 40

302

622

288

332

988

230

103

557

Unit : mm

EVOLUTION 60

326

655

306

350

1026

340

108

620

NOTE: Th e factory only provides t he he at pu mp un it. The ot her i tem s in th e ill ust rat ion a re ne ces sary spare part s for t he wa ter s yst em wh ich a re pr ovi ded b y users or installers.

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POO L H EA T P U MP

ATTE NTI ON:

Please f oll ow these st eps w hen opera tin g the first t ime :

1.Op en va lve a nd charge w ate r

2.Ma ke su re th at the pump a nd th e water-i n pip e have been f ill ed wi th wat er

3.Close t he va lve and sta rt th e unit

4.2 Ins tallation

(1) The he at pu mp unit mus t be in stalled b y pro fession al te chn icia ns .o the rwis e uni t may b e dama ged o r bod y inju red ,

even dea d

(2) The un it is d esigned f or ou tdoor loc ati on with goo d ven til atio n. Re cir cula tio n of co ld dis cha rge a ir bac k int o

eva por ato r coil will g rea tly reduc e hea tin g capa cit y and e ffic ien cy of th e uni t, wh ich wi ll vo id th e comp res sor

warran ty.

(3) The un it ca n be instal led a lmost any whe re in the out doo rs. To get a go od pe rfor man ce ,i t needs to me et th e three fac tor s : a) Go od ve nti lation b) St abl e and r eliable p owe r supply c) Re cyc led w ater syst em The d iff erence fr om ga s water hea ter, i t should no t bri ng en viro nme nta l poll uti on or h ave th e ins tal ling p rob lem s

in-win dy ar eas.

(4) The un it sh ould not be i nst alled in a li mit ed ai r vent ila tio n area , or pl ace d in a bus h whe re it w ill bl ock t he ai r inle t .

The se lo cat ion deny th e uni t of a contin uou s source of f res h air . When s eas ons c hang ing , it ma y stic k lea ves o n

the e vap ora tor coil ,t her eby reduc ing i ts eff ici enc y and im pac t of it s serv ice l ife .

(5) For in doo r install ati on, pleas e con sul t more i nst ruc tion f rom t ech nici ans .

(6) When i nst all a bypas s, it s hould be no t exc eed 30% of no min al fl ow rat e

(7 Must ma ke Wat er le vel highe r tha n the circu lat ion pump lo cat ion .

(8) Belo w pic ture show t he mi nimum req uir ed di stan ce on e ach s ide of p ool h eat p ump un it.

Air i nlet

Air o utlet

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POO L H EA T P U MP

4.3 's inst ruc tio n to yo ur system is also c rit ica l to th e heater's l ife .The loc ation o f chemical

If an aut oma tic c hlo rinator or brom ina tes i s use d, it must be locat ed do wns tre am of the heat er. A trap mus t be in sta lle d between the chl ori nat or an d the heater t o pre ven t chl orine return in to th e heat pu mp. ( See b elo w pictures)

Pressu re- typ e Chl ori nato r or Br omi nato r

Che ck- va lve

Fil ter

P- tra p

Che ck- va lve

(1) Typic all y, the po ol he at pump uni t sho uld b e inst all ed as ide th e poo ls, l ess th an 7. 5 met ers di sta nce . If it is

instal led f arther aw ay, the pipe lin e system wi ll ca use g reat er he at lo ss. Th e mos t of pip eli ne ar e inst all ed un der

ground , alt hough the p ipe line syst em ha s to do t herm al in sul atio n ,bu t tun nels a nd th e soi l arou nd wi ll st ill oc cur heat exc han ge ,for exa mpl e,e ach 3 0 met ers ( 15 m ete rs to a nd fro m the p ump =30 me ter s tot al),un les s the gr oun d is wet or th e wat er table is h igh .A ver y rou gh es tima te of h eat l oss pe r 30 me ter s is 0.6 KW pe r hou r (2000BT U) fo r every 5℃ su rro unding th e pip e,w hic h tra nsla tes t o abo ut 3% to 5 % inc rea se in run tim e.

(2) To ge t the be st he at ex chan ge of h eat p ump unit, i t sho uld be matc hed t he normal r ate o f wat er flo w

recomm end ed in speci fic ation she et.

(3) It is re qui red to incr eas e the disch arg e pip e to pre ven t fre ezin g in co ld se ason , to pu t “T” f itti ng an d bal l valv e to

facili tat e changin g the w ater in win ter o r emp tyin g the w ate r out of s yst em to p reve nt fr eez ing wh en HP s top operat ing a t the ambie nt te mperatu re be low z ero ,o the rwi se the u nit m ay be d amag ed .

(4) It is su gge sted to ins tal l the quick a dap tor in fron t of wa ter i n-ou t con nec tion , whi ch co uld di sch arg e wate r eas ily

to preve nt wa ter freez ing , and be conv eni ent f or mai nte nan ce and s erv ice .

(5) When u nit r unning ,t her e will be som e con den sati on wa ter d isch arg ed fr om the b ott om ,p leas e hol d the draina ge no zzle (acc ess ory ) into th e hol e and c lip we ll ,a nd th en con nec t a pip e to dra in th e con dens ati on wa ter ou t.

(6) If wat er pr essure is o ver 1 0 KPA ,or wa ter f low rate is m ore t han 11 cu bic m ete rs thr oug h hea t exch ang er ,i t is

necess ary t o install t he by -pass pip e in wa ter s yste m.

Chlor ina tor

Wat er pum p

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5. Electrical Wiring

wimming pool heat pump wiring diagramS

Evolution 25 / Evolution 40

FA N CAP ACI TO R

RE D

OR G

R WH T

COMPRESSOR

S BL K

YL W/G RN

CO MPR ESS OR CA PAC ITO R

BL U

WH T

C RE D

BL U

4- WA Y VA LV E

BL U

BL K

OUTDOOR MOTOR

YL W/G RN

BL K

BR N RE D

OU T3

OU T4

OU T5

AC -N

CN 1

OU T1

YL W/G RN

BR N

RE D

PC B o ar d

Pr og ra mm in g

Tra n sfo r mer

BL U

CN 2

BR N

Rem o te co n tro lle r

POO L H EA T P U MP

OU T2

YL W

12 V

EN T

Ele c tro n ic Ex pan s ion V a lve

LE D

CN 3

GN D

KY IN

Rem o te sw i tch

Wat e r f w swi t ch

RU N/ POW

GN D

CN 4

GN D

SW 1

Hig h v olt a ge sw itc h

Pha s e seq u enc e pro t ect i on

Low v o lta g e swi tch

Coo l ing c o il te mpe r atu r e sen s or

Amb i ent emp e rat u re t sen s or

Ref r ige r ant r etu r n tem p era t ure s ens o r

H coi l t emp e rat ure s e nso reat i ng

Wat e r out l et co il te m per a tur e s ens or

Wat e r inl e t coi l tem p era t ure s e nso r

POWER 220-240V/50Hz

SINGLE-WATER PUMP

* The dotted line part are only used in some models

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POO L H EA T P U MP

Swimming pool heat pump wiring diagram

Evolution 60

FA N CAP ACI TOR

RE D

OR G

R WH T

YL W/ GR N

CO MPR ESS OR CA PAC ITO R

AC CONT A C T OR

BR N

C OM P

S BL K

C RE D

BL U

4- WA Y VA LV E

BL U

OU T DO OR M OT OR

OU T3

OU T4

OU T5

BL K

OU T1

PC Bo a r d

Pr og ra mm ing

OU T2

Tra nsf o rm e r

YL W

BL U

12V

CN 2

CN 1

BR N

Rem ote c ont rol ler

Ele ctr oni c Exp ans ion V alv e

LE D

ENT

GND

KYI N

Rem ote s wit ch

RU N/P OW

GND

CN 4

CN 3

GND

Wat er f w s wit ch

SW 1

Hig h vol tag e swi tch

Pha se se que nce p rot ect io n

Low v olt age s wit ch

Coo lin g coi l tem per atu re s e ns o r

Amb ien t em pe r at u re t se n so r

Ref rig era nt re tur n tem pe r at u re s e ns o r

H co il t e mp era tur e sen soreat ing

Wat er ou tle t coi l tem per at u re s e ns o r

Wat er in let c oil t emp era tu r e se n so r

YL W/ GR N

BR N

BL U

RE D

AC -N

BL U

YL W/ GR N

POWER 208-230V/60Hz

SINGLE-WATER PUMP

* The dotted line part are only used in some models

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POO L H EA T P U MP

6. Initial Startup of the unit

Note: Plea se ma ke sure the w ate r pump is run nin g in ci rcul ati on wi th ade qua te ra te of wa ter f low.

Startup Procedure afte r Ins tallati on is c omplete d, an d ple ase fo llo w the se ste ps:

(1)Turn on you r fil ter pump ,c hec k water lea ks an d verify fl ow of s wim ming p ool (2)Turn on the e lec trical po wer s upply to th e uni t, then pre ss th e key O N/OF F of wi re co ntro lle r, it sh ould s tar t in se vera l sec ond s. (3)Aft er ru nning a few m inu tes make su re th e air venti lat ion f rom th e sid e (to p) of th e uni t is co oler ( B etw een 5℃ a nd 10 ℃) (4)Whe n tur n off th e fil ter pump , th e uni t should al so tu rn off a uto mat ical ly , if n ot, t hen ad jus t the f low sw itc h (5)All ow th e unit and po ol pu mp to run 24 ho urs p er da y unti l the w ate r reac hes t he de sire d tem per atur e .Wh en th e

tem per atu re reache s the s etting va lue , the HP unit w ill s hut do wn ,w hen t he poo l tem per atur e dro ps mo re tha n 1℃,pl eas e restar t (as l ong as HP uni t is runnin g )

Wat er Flow S witch :

It is e qui ppe d with a flow s wit ch for prot ect ing the HP un it ru nnin g wit h ade quat e wat er fl ow rat e .It w ill t urn on w hen t he pool pum p run s and shut it o ff when the p ump s huts off. I f the pool wa ter l eve l high er th an 1 m ab ove or b elo w the h eat pump's a uto matic adj ust ment knob , you r dealer ma y nee d to ad just i ts in iti al sta rtu p.

Time De lay:

HP un it sh ould be equ ipp ed with a 3-m inu te bu ilt- in so lid -sta te re -st art de lay p rot ecti on. Ti me de lay co ntr ol is a n inte gra l part of th e cir cuit cont rol , it can elim ina te restar t cyc lin g and co nta cto r chat ter.

The time d ela y will auto mat ically re sta rt the HP uni t app roxi mat ely 3 m inut es af ter e ach co ntr ol ci rcui t int err upti on .E ven a brief po wer i nterrup tio n will acti vat e the solid s tat e 3 min ute re sta rt de lay an d pre ven t the un it fr om th e star tin g unt il the 3 minute s cou ntdown is c omp leted.

7. Operation Heating Only

7.1 The f unctions of LE D wire controller

Up and down button

Tim er on b utton

Tim er off button

Tim e

display

ON/O FF

button

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POO L H EA T P U MP

7. 2 How to set o peration pa rameter (LED di spl ay wi l sho w real time if HP unit is switc hed o ff. )

(1) Pre ss an d hol d in fo r 5 sec onds to ente r ope rat ing p arameter sett ing i nte rfa ce.

(2) Und er pa ram ete r setting, pres s and t o cho ose p arameter belo w fro m “0” t o “A” , press

again then p res s or to s tar t setting param ete rs( see o peration p ara met er ta ble)

and pre ss to c onf irm ; Lea ve it 8 second s,, LED w ill d isplay water in t emp era tur e(under

runni ng) o r cur ren t time(until st ops ).

Par amete r 0 To set th e enter ing wat er temp . und er cool ing mod e (15-3 5℃, def ault se tting :28℃)

Par amete r 6 Mod e:0 He at,1 H eat and C ool Def ault se tting :0

Par amete r 1 To set th e enter ing wat er tem p. unde r heati ng mode (15 -40℃, def ault set ting: 28℃)

Par amete r 2 Total w orkin g time of com press or afte r frost ing (30 -90MI N ,defa ult set ting : 40 MIN)

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POO L H EA T P U MP

Par amete r L Mod e:inl et wate r tem perat ure cor recti on Def ault se tting 0 0

Gas retu rn te mp.

HEAT

Ambien t tem p.

HEAT

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POO L H EA T P U MP

Cooling Condenser temp.

Act ual ste ps of ele ctron ic exp ansio n valve

HEAT

(1) Pre ss or t o che ck wa ter -in/water -ou t/h eat ing condenser

/back g as/ amb ien t temperature .

(2) Whe n the u nit i s swi tched off, current time i s dis pla yed .

7. 4 Water tempe rature settin g:

A. Under running status, (1) Und er cu rre nt he ating mode, onl y pre ss or t o adj ust heating wat er te mpe rat ure.

B. Under standby status, (1) Pre ss an d hol d in fo r 5 sec onds until p ara met ers f lash to enter ope rat ing s ett ing

Parame ter 1 To set the ent ering w ater temp. un der hea ting mo de (15-35℃, d efaul t

(2) Pre ss or t o rea ch Pa ram eter 1 ,

settin g:28℃)

HEAT

MODE

101

HEAT

(3) Pre ss ag ain .

(4) Pre ss or t o set t emp era ture.

(5) Pre ss to c onf irm a nd wa it for 8 secon ds. M ach ine w ill reset new tem per atu re.

.5 Locking s etting

Long press and to loc k the par amete rs, Pre ss and fo r

seconds

again to unlock

5 seconds 5

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POO L H EA T P U MP

7.7. Time sett ing:

Press to set the time, and press and to a djust t he time

press the again to store the new data.

Timer on se tting

Press to set the time for HP start t o run ,an d press o r to adju st .

Press the

again to store the new data.

the time

7.8 Timer o ff setting

Press to set the time for HP stop ru nning , press o r to adju st . then, press again to store the new data.

the off t ime

7. 9 Cancel Timer Func tion

Press or first, then press to cancel timer on or timer off setti ng.

7. 10 Syste m reset funct ion

Press and at the same time for 10s, parameter from “0” to “L” to be reset to defa ult.

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7.4 RUNNING DATA SE TTING

ATTENT ION:

HP runni ng pa rameter s mus t be checke d aft er instal lat ion a nd bef ore f irs t used . Whe n the L ED on , it will dis pla ys water in let t emp erat ure . Whe n the L ED off, it wi ll di splays " OFF ". Whe n the L ED on , the water t emp c ould be cha nge d.

15-35℃

15-40℃

POO L H EA T P U MP

Mode:0 heat ,1 hea t and coo l

0 ( Heat)

Inlet water temperature

correction

Remarks :

(1) LED wi re co ntrolle r can o perate th e wat er pump aft er co nne cted a ddi tio nal ca ble t o the p ump de vic e in th e posi tio n of “W ATER PU MP” t erminal a ccu rately . (2) It is ne ces sary to put a n ext ra 3-phas e tra nsfer dev ice f or 3 phase wa ter p ump .

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POO L H EA T P U MP

8. Maintenance

(1) You should check the water supply system regularly as to avoid the air entering the system and occurrence of low water flow, because it would reduce the performance and reliability of pool heat pump unit. (2) Clean your spas and filtration system regularly to avoid the damage of the unit as a result of the dirty of clogged filter. (3) Keep the HP unit dry, clean, well-ventilated and always clean air side of the heat exchanger, which can maintain a good heat exchanger and energy saving.

(4) Only a qualified service technician is allowed to operate pressure of the refrigeration system. (5) Check power cable connection, if heat pump starts to operate abnormally, you should turn it off and contact with qualified technicians. (6) You should the water from water pump and other water system, to prevent from the freezing damage in winter seasons.

The heat pump and all associated pipe work must be drained down during winter or freezing

(7)

conditions.

Always flush with clean water and check thoroughly before recommissioning

(8)

the heat pump

drain

9. Troubleshooting guide

WARNING

Incorrect installation could result in personal i njury.

(1) .

Do not adjust internal control

(2) If y ou are no t famil iar wit h your wa ter fil trati on syst em and he ater (a) Do n ot try to a djust , consu lt the pr ofess ional d ealer. (b) Be fore us e, plea se read t he Inst allat ion and U ser's G uide.

Note: power supply before

TURN OFF any maintenance work

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9.1 Error code display on LED wire controller

POO L H EA T P U MP

Note: 1. If t he LE D dis pla y the h igh a nd lo w pre ssu re pr otection three time in h alf a n hou r,

2. If th e LED d isp lay t he " EE4 "

Above those matt er, yo u can c ut off the power and resta rt th e uni t aga in or t ake i t to ma int ain

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9.2 Oth er Malf uncti ons and Solutions ( No display on LED wire controller)

POO L H EA T P U MP

Malfunctions

Heat pump is not running

Wat er temperature is cooling when HP ru ns un der heating mode

Short running

ater stains Wat er st ain s on

Too much ice on evaporator

Observing

LED wire controller no display

LED wire controller displays the actual time

LED wire controller displays actual

the

water temperature

LED wire controller displays actual water temperature and no Error code displays

LED displays actual water temperature no Error code displays

heat pump unit

Too much ice on evaporator

Reasons

No power supply

Heat pump under standby status

1. water temperature is reaching to setting val ue HP un der c ons tan t temperature status

. Heat pump just start to run

3. under defrosting

1. choose the wrong mode

1. adjust the mode to prope r run nin g

2. figures show defects

3. Controller defect

1. fan NO running

2. air ventilation is not

enough

3. refrigerant is not eno ugh

1. concreting

1. No action

2. water leakage

1. air ventilation is not enough

2. refrigerant is not eno ugh

Solution

Check cable and circuit b rea ker if it is connected.

Startup heat pump to run

1. verify water tempera tur e set tin g

2. Startup heat pump afte r a few m inu tes

3. LED wire controller sh oul d display “Defrosting ”

2. replace the defect LED w ire c ont rol ler , then check the status after ch ang ing t he running mode, verifying the water inlet and outlet temperatur e

3. replace defect main co ntr oll er

1. Check the cable connec tio ns be twe en

the motor and fan if ne ces sar y, it should be replaced .

2. Check the location of he at pu mp un it, and eliminate all ob sta cle s to ma ke go od air ventilatio

3. Replace or repair the he at pu mp un it

2. check the titanium hea t exc han ger

carefully if it is any defect

1. check the location of he at pu mp un it

and eliminate all ob sta cle s to ma ke good air ventilation

2. replace or repair the he at pu mp un it

In accordance to WEEE Directive (Waste from Electrical and Electronic Equipment Directive) 2002/96/EC this equipment should not be disposed of in the normal waste stream.

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10.Exploded Diagram

POO L H EA T P U MP

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Parts list

Name of parts Name of parts

No. No.

top cover

back grill

evaporator

Pillar 1

Pillar 2

Left grill

Pillar 3

Upside frame

Fan bracket

Fan motor

Fan blade

Front panel-plastic

Front grill

Controller

Controller box

Fuse box

Electric box

Compressor capacitance

Capacitance clip

PC board

Transformer

Fan capacitance

Scale board

Electric box cover

Compressor

Compressor support

Inlet water temp. sensor clip

Choke plug

Inlet water temp. sensor

Pillar 4

Suction valve

Suction valve cover

Pressure gauge

Terminal block

Wiring clip

Water inlet cover

Retainer ring blue

Water outlet cover

Retainer ring red

Wiring cover

Right panel-plastic

Pillar 5

Back panel-plastic

Ambient temp. sensor

Ambient temp. sensor clip

Low pressure switch

Gas return pipe

Pipe(heat exchanger to 4-way valve)

Separator moudle

Cannula& clip of evaporator temp sensor

Evaporator temp. sensor

Gas collecting pipe

Filter moudle

Base tray

Isolation panel

Heat exchanger

Water flow switch

High pressure switch

Exhaust pipe

4-way valve

Capillary

Pipe(4-way valve to gas collector)

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NOTE

POO L H EA T P U MP

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