Hanil Smart 15 Plus Operation Manual

Page 1
Operation Manual
Smart 15 Plus
Micro Centifuge
Where Purchased :
Date of Purchase :
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Smart 15 Plus
Research Use Only
© 2018 Hanil Scienti󽗉c Inc.
www.ihanil.com
The appearance or speci󽗉cations of the device is subject to partial change for improvement.
Doc.No. : OMM5PDEN1801
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INDEX
1. General Considerations ----------------------------------------------------- 4
1.1 Safety -4
1.2 Transport & Storage - 5
1.3 Safety label on the Device - 5
1.4 Electric safety - 5
2. Product Description ---------------------------------------------------------- 6
2.1 Structure - 6
2.2 Delivery package - 6
2.3 Technical Speci󽗉cations - 7
3. Installation ---------------------------------------------------------------------- 8
3.1 Packing Inspection- 8
3.2 Installation - 8
3.3 Power Connection - 9
3.4 Opening/Closing the Door - 9
3.5 Installing/Removing the Rotor - 10
3.6 Rotor ID. - 11
3.7 Loading Tubes - 12
4. Operation ----------------------------------------------------------------------- 13
4.1 Control Panel - 13
4.2 Setting RPM/RCF - 14
4.3 Setting Run Time - 14
4.4 Setting Acceleration/Deceleration - 15
4.5 Start/Stop a centrifugation - 15
4.6 Pulse Run - 16
4.7 Saving/Calling up a Program - 16
5. Maintenance ------------------------------------------------------------------- 17
5.1 Care Instructions - 17
5.2 Cleaning - 17
6. Troubleshooting -------------------------------------------------------------- 18
6.1 Possible Problems - 18
6.2 Error Codes - 19
6.3 Emergency Door Open - 20
7. Rotor ----------------------------------------------------------------------------- 21
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1. General Considerations
1.1 Safety
Follow precautions and all the safety requirements described on this user manual to prevent any damage and failure of device and loss of lives.
1. The device should be installed on 󽗊at surface to maintain level.
2. Check the voltage to be used, before connecting the device to the power source.
3. Only use rotors, parts, and accessories provided by Hanil Scienti󽗉c Inc. Hanil Scienti󽗉c Inc. is not responsible for damages of the device and accidents caused by using parts and accessories not recommended.
4. Do not exceed the maximum rated speed of the rotor or buckets in use.
5. Make sure to prepare necessary safety measures before using samples that are toxic or radioactive samples or pathogenic or samples or infectious blood.
6. Substances that may generate volatile or explosive vapor can not be deviced.
7. The balancing work of samples should done in advance before operation.
8. To ensure safe use of the device, do not expose the device to strong acids, strong bases, cesium, salt, or alkaline detergents.
9. If the device is contaminated by toxic or radioactive samples or infectious blood samples, remove contaminants completely and take needful actions such as ventilation or isolation of device.
10. Before operation, rotor and chamber should be dry.
11. Do not attempt to slow or stop the spinning rotor by hand.
12. Only device with rotor and rotor door 󽗉rmly tightened.
13. Do not block vents.
14. When serving the device, be sure to remove contaminants in advance.
15. Please contact the place of purchase or Hanil Scienti󽗉c Inc. for product repairs.
16. According to IEC61010-2-020 maintain a 30cm “clearance envelope” around the device while the rotor is spinning.
17. Turn the power switch o󽗈 after using the device.
18. Unplug the power plug before cleaning or left unused for a long period of time.
19. Don't lean against the device
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1. General Considerations
1.2 Transport & Storage
- The device and the accessories must only be stored in dry rooms.
- Only lift and transport the device with su󽗋cient number of helpers.
-Storage- -Transport-
Ambient temperature 2℃~40℃ Maximum relative humidity 30%~85% Air pressure 500~1060hpa
1.3 Safety label on the Device
1.4 Electric safety
Ambient temperature -10℃~40℃ Maximum relative humidity 10%~90% Air pressure 500~1060hpa
Insert tube symmetrically.
Firmly tighten the rotor door.
Watch your 󽗉gers when close the door.
1. It is recommended that switchgear or circuit breakers and overcurrent protection devices be installed near the device.
2. Use a power cord only provided with the device.
3. Use sockets with a protective earth conductor and suitable power cord.
4. Do not use an extension cord.
5. Do not place anything on the powercable.
6. If you have the following emergencies, shut o󽗈 the power supply and unplug the powercord from outlet and contact your place of purchase.
- Unusual noises or smell from the equipment.
- Damage or wear of a power cord.
- Breakdown of circuit breaker, fuse or safety device.
- If you spill liquid on the equipment.
- If the equipment has been damaged.
Technical Support : +82-3452-8966 / [email protected]
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2. Product Description
2.1 Structure
① Door ② RPM measuring window ③ Chamber ④ Display & control panel ⑤ Power Soket ⑥ Power Swithch
①
②
③
④
⑤
⑥
2.2 Delivery package
- Device
- Power cable
- Operating manual
- T-wrench
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2. Product Description
2.3 Technical Speci󽗉cations
Max. RPM 15,000 RPM
Max. RCF 21,055 xg
Time < 100 min, pulse, continuous
Max. Capacity 24 x 1.5/2.0 mL, 4 PCR strips
ACC/DEC steps 9/10 steps
Acc. time to max. speed ≤15 sec
Dec. time from max. speed ≤15 sec
Program memory
Noise level < 60 dB
Imbalance cuto󽗈 / tracking
Rotor identi󽗉cation manual
Dimension (W x D x H, mm) 293 x 380 x 242
Weight without rotor 15 kg
Power requirement (VA) 500 VA
Power input (V, Hz) 210V~240V, 50/60 Hz (110V optional)
Cat. No. SM-15PL
10
Yes
Technical Support : +82-3452-8966 / [email protected]
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3. Installation
3.1 Packing Inspection
• Check packing conditions carefully, before unpacking.
• Contact Hanil Scienti󽗉c Inc. immediately if damages found.
• Check the delivery for completeness.
▶ You can get contact details on the packing box or manual.
3.2 Installation
Installation on hard and 󽗊at ground.
• Centrifuge should be installed on a hard and 󽗊at place.
• If the centrifuge is installed in an inclined place, the shaft may be bent due to the weight of the rotor.
Good ventailation.
• For air circulation and safety, maintain a 30cm“clearance envelope” around the centrifuge while the rotor is spinning.
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Constant temperature/humidity
• Centrifuge equipped with the sensitive electronic software which is fragile with humidity and temperature.
• Must avoid direct ray or heater and be put in the ambience of controlled temp.and air.
Avoid the corrosive gas
• Install the centrifuge in a place where corrosive gas is not generated.
• Sulfur dioxide gas and chlorine gas may cause corrosion.
Leveling
• The shaft should be put exactly vertical on the hotizontaliy 󽗊at ground by the leveling tool.
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3. Installation
3.3 Power Connection
• Connect the device to voltage sources which correspond to the electrical requirements on the label attached to the device.
• Use sockets with a protective earth conductor and provided power cord.
1. Connect the power cable to the power socket on the right side of the device and plug the cord into the outlet.
2. Switch the centrifuge on using the power switch on the right side of the device.
3.4 Opening/Closing the Door
• If the door is not closed, the device does not operate.
Opening the door
1. Press the Door button
Closing the door
1. Put both hands on the lid and close it with a light force.
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3. Installation
3.5 Installing/Removing the Rotor
• Only use rotors , parts , and accessories provided by Hanil Science Inc.
• Do not use scatched or cracked rotor in use.
1. Before installing the rotor remove any foreign object or moisture.
2. Load the rotor vertically onto the motor shaft.
3. Insert the T-wrench into the center hole of the rotor lid and turn it clockwise.
▶ Installing : Turn the T-wrench clockwise ▶ Removing : Turn the T-wrench counterclockwise
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3. Installation
3.6 Rotor ID.
• Input rotor Id. manually after installing the rotor.
1.Press the Setup/Enter button.
2. Press the Left or Right button to move the cursor for the Rotor ID. setting .
▶Rotor Id. Setting mode : Rotor 󽗊ashes on the display.
3. Press the Up or Down button until the desired rotor id. is displayed.
4. Press the Setup/Enter button.
Rotor ID.
Rotor Rotor ID
A0.2M-32 2
A2.0M-18 3
A2.0M-24/A2.0MP-24 1
A5.0M-12 4
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3. Installation
3.7 Loading Tubes
• Only use tubes provided or approved by Hanil Scienti󽗉c Inc.
• Always use the same type of tube.
• Tubes should be loaded symmetrically.
• Do not exceed the maximum rated speed of the tube.
• Same volume of sample should be put on tubes.
• Check symmetric loading by balncing tubes with scales.
1. Check the maximum load for each tube.
2. Put tubes into rotor holes.
3. Tubes located opposite each other must be the same type and contain the same quantity.
Correct Arrangement
Wrong Arrangement
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4. Operation
4.1 Control Panel
①
⑤
③ ④
②
No.
Button
⑥
Description
⑦
⑧
⑨
① Up
②
Down Down the values when setting parameters
③
Left Left button is used to select parameter
④
Right Right button is used to select parameter
⑤
Setup/Enter
⑥ Display
⑦ Call/Save
⑧
Door
⑨ Start/Stop/Pulse Start/Stop/Pulse centrifugation
Setup/Enter button can be pressed to go into setup mode or
Up the values when setting parameters
complete the setting parameters
State of RPM/RCF/Program/Time
Call or save a program
When the door button is pressed, the door opens
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4. Operation
4.2 Setting RPM/RCF
1. Press the Setup/Enter button.
2. Press the Left or Right button until the RPM/RCF display(rpm) 󽗊ashes. ▶ RPM setting mode: RPM(rpm) display 󽗊ashes. ▶ RCF setting mode: RCF(xg) display 󽗊ashes.
3. Press Up or Down button until the required RPM/RCF is displayed.
4. Press the Setup/Enter button.
4.3 Setting Run Time
1. Press the Setup/Enter button.
2. Press the Left or Right button until the Time display(0' 00'') 󽗊ashes. ▶ Setting run time in hours: 00' 󽗊ashes ▶ Setting run time in minutes: 00'' 󽗊ashes
3. Press Up or Down button until the required run time is displayed.
4. Press the Setup/Enter button.
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4. Operation
4.4 Setting Acceleration/Deceleration
1. Press the Setup/Enter button.
2. Press the Left or Right button until the Accel/Decel display(0) 󽗊ashes. ▶ Accel rate setting mode: Accel display 󽗊ashes(0). ▶ Decel rate setting mode: Decel display 󽗊ashes(0).
3. Press the Setup/Enter button.
4.5 Start/Stop a centrifugation
[Start]
1. Check all parameters are correct.
2. Press the Start/Stop/Pulse button.
[Stop]
1. Press the Start/Stop/Pulse button to stop centrifugation. ▶ The centrifugation stops when the set run time has been reached.
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4. Operation
4.6 Short Run
This funcion is used for short run centrifugation.
1. Set the desired run speed. [ Refer to. 4.2 Setting RPM/RCF]
2. Press the Start/Stop/Pulse button more than 3sec. ▶ The rotor accelerates at maximum rate to the set speed and stops automatically.
4.7 Saving/Calling up a Program
[Saving]
1. Set the RPM(or RCF) / Run time / Accel, Decel rate
2. Press the Left of Right button until Prog display 󽗊ashes(0). ▶ You can save 10(0~9) programs.
3. Press Up or Down button until the required program number is displayed.
4. Press the Enter button.
[Calling up]
1. Press the Setup/Enter button.
2. Press the Left of Right button until Prog display 󽗊ashes(0).
3. Press Up or Down button until the required program number is displayed.
4. Press the Enter button.
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5. Maintenance
5.1 Care Instructions
1. Regularly inspect the rotor chamber for check the motor shaft is normal.
2. Regularly check the rotor and accessories to be sure there is no damage.
3. Rotate the motor shaft with your hand to make sure it turns smoothly.
4. To prevent the rotor from sticking, lubicate the rotor drive hole which contacts motor shaft regularly.
5.2 Cleaning
• Before cleaning the centrifuge, be sure to switch o󽗈 the device and disconnect the power cord.
[Oustside of the device]
1 Clean the outside of deivice with a soft and dry cloth. ▶ If the device is contaminated, use a mild cleaning 󽗊uid to clean.
2. Do not use aggressive chemicals on the device such as alchol, benzene, acetone or phenol.
3. Make sure do not scratch the surface of deivice when cleaning it. ▶ Do not use a metal sponge. ▶ If the device is rusted, remove it with a mild detergent and wipe it with a dry cloth.
[Chamber]
1. If the rotor chamber is not dry, wipe moisture from the chamber with a dry cloth.
2. If the rotor chamber is dirty, clean it with a mild 󽗊uid to clean.
[Rotor]
1. After centrifugation, remove the rotor from the chamber and keep it upside down.
2. If any sample is spilt inside the rotor, clean it and dry well.
[Disposal]
1. In case of product is to be disposed of, the local wastes laws and regulations are to be observed.
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Page 18
6. Troubleshooting
6.1 Possible Problems
Problems
Power failure
Centrifugation cannot be started
Door cannot be opened
Door cannot be closed
Unusual noise and vibration
Recommended Action
- Check the power cord connection.
- Check the power fuse of the device.
- Check the lid is closed completely.
- Press the ‘Door' button.
- Check the power connection.
- Remove the dirt at the door latch and close the lid.
- Check the lid latch is not damaged.
- Check the device is installed on the hard and 󽗊at place
- Reinstall the rotor symmetrically.
- Reinstall the tubes symmetrically.
- Tighten the rotor lid 󽗉rmly by turning the rotor lid handle clockwise.
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6. Troubleshooting
6.2 Error Codes
Error Message Cause Recommended Action
E1
E2
E3
E4
E5
E7
E11
E12
E13
Imbalance error
Over speed error
Motor over-heat
Motor operation error
Door open (Operating)
System error
Motor tempterature sensor error !
HI voltage Error
Low voltage Error
•Asymmetrical arrangement of tubes.
•Di󽗈erent volume of sample .
•2% over the set RPM.
•Incorrect tuning of motor and controller.
•Temp. hike inside of motor.
•Motor operation error
•Lid open during operation • Switch the device o󽗈 and contact
•System error
•
Motor temperature sensor
error
•
High voltage
•
Low voltage
• Check the tightness of rotor loading.
• Check the proper loading of tubes.
• Check the stable ground or worktable.
• Check controller and motor.
• Switch power on/o󽗈 and re-start.
• Check the stator of motor.
• Switch power o󽗈, restart after 1 hour.
• Check that the rotor is rotating through the RPM measuring window
• Switch power on/o󽗈 and re-start.
the Technical support team.
• Switch the device o󽗈 and contact the Technical support team.
• Switch power on/o󽗈 and re-start.
• Switch power on/o󽗈 and re-start.
• Switch power on/o󽗈 and re-start.
E15
E17
RPM sensing error
Communi­cation error
•
RPM Sensor error
•
Rotor identi󽗉cation error
•
Occurs when Main and IO
board are disconnected
• Switch power on/o󽗈 and re-start.
• Switch the device o󽗈 and contact the Technical support team.
Technical Support : +82-3452-8966 / [email protected]
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6. Troubleshooting
6.3 Emergency Door Open
If the device door cannot be opened, you can activte the emergency open manually.
1. Wait for rotor to stop before activating the emergency open.
2. Insert the T-wrench into the emergency open hole and turn it clockwise until the door is opened.
Emergency open hole
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7. Rotor
7.1 Rotor
Rotor Tube
Capacity
A0.2M-32
(PCR Strip Rotor)
A2.0M-18
A2.0M-24
A2.0MP-24
A5.0M-12
Hole angle : ∠45° Max. Capacity : 32 x 0.2 mL Size (ø x H) : ø172 x 38.5 mm
Hole angle : ∠45° Max. Capacity : 18 x 1.5/2.0 mL Size (ø x H) : ø147 x 38.5 mm Max. height for tube fit : 53.5 mm Incl. a lid
Hole angle : ∠45° Max. Capacity : 24 x 1.5/2.0 mL Size (ø x H) : ø172 x 38.5 mm Max. height for tube 󽗉t : 56 mm Incl. a lid A2.0MP-24 incl. plastic lid
Hole angle : ∠50° Max. Capacity : 5 x 5.0 mL Size (ø x H) : ø167.2 x 57.4 mm Incl. a lid
0.2mL
0.2mL strips
1.5/2.0 mL Micro-󽗉lter tube
0.5mL TR0.5
0.2mL TR0.2
1.5/2.0 mL -
0.5mL TR0.5
0.2mL TR0.2
5.0mL
Required Adaptor
-
-
-
Bore Ø x L (mm) Radius (mm)
6.5 x 17
55.5
11 x 38
71.2
8 x 37 66
6 x 21 56
11 x 38
83.7
8 x 37
78.5
6 x 21
68.5
17 x 53.8
83.6
Max. RPM(rpm) Max. RCF (xg)
12,500 9,695
15,000 17,910
15,000 16,602
15,000 14,087
15,000 21,055
15,000 19,747
15,000 17,231
15,000 20,376
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RECYCLABLE
16 Arayukro, Gimpo 10136, Rep.of Korea Service Inquiries: +82-2-3452-8966 [email protected] www.ihanil.com
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