Hangcha CPD10-A, CPD15-A, CPD18-A, CPD20-A, CPD25-A Maintenance Manual

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Electrical Forklift Truck

CPD10/15/18/20/25/30-A CPD10/15/18/20/25/30/35-AC3 CPD10/15/18/20/25/30/35-AC3F CPD10/15/18/20/25/30/35-AC4 CPD10/15/18/20/25/30/35-AC4F CPD10/15/18/20/25/30/35-AD2 CPD25-ALC3 CPD25-ALC3F CPD25-ALC4 CPD25-ALC4F CPD25-ALD2

（Electric four-wheel Forklift Truck）

OPERATION AND MAINTENANCE

MANUAL

HANGCHA GROUP CO., LTD.

Original Instruction

5 / 2013

FOREWORD

Model

Controller

(Drive motor)

Controller

(Pump motor)

Rated capacity(t) / Load

centre(mm)

CPD10-A

Curtis 1244

Curtis 1253

1.0 / 500

CPD15-A

Curtis 1244

Curtis 1253

1.5 / 500

CPD18-A

Curtis 1244

Curtis 1253

1.8 / 500

CPD20-A

Curtis 1244

Curtis 1253

2.0 / 500

CPD25-A

Curtis 1244

Curtis 1253

2.5 / 500

CPD30-A

Curtis 1244

Curtis 1253

3.0 / 500

CPD10-AC3

Curtis 1236

Curtis 1253

1.0 / 500

CPD15-AC3

Curtis 1236

Curtis 1253

1.5 / 500

CPD18-AC3

Curtis 1236

Curtis 1253

1.8 / 500

CPD20-AC3

Curtis 1236

Curtis 1253

2.0 / 500

CPD25-AC3

Curtis 1236

Curtis 1253

2.5 / 500

CPD30-AC3

Curtis 1236

Curtis 1253

3.0 / 500

CPD35-AC3

Curtis 1238

Curtis 1253

3.5 / 500

CPD10-AC4

Curtis 1236

1.0 / 500

CPD15-AC4

Curtis 1236

1.5 / 500

CPD18-AC4

Curtis 1236

1.8 / 500

CPD20-AC4

Curtis 1236

2.0 / 500

CPD25-AC4

Curtis 1236

2.5 / 500

CPD30-AC4

Curtis 1236

3.0 / 500

CPD35-AC4

Curtis 1238

Curtis 1236

3.5 / 500

CPD10-AD2

Danaher ACS48M-35P

Danaher ACS48M-23P

1.0 / 500

CPD15-AD2

Danaher ACS48M-35P

Danaher ACS48M-23P

1.5 / 500

CPD18-AD2

Danaher ACS48M-35P

Danaher ACS48M-23P

1.8 / 500

CPD20-AD2

Danaher ACS48M-35P

Danaher ACS48M-23P

2.0 / 500

CPD25-AD2

Danaher ACS48M-35P

Danaher ACS48M-23P

2.5 / 500

CPD30-AD2

Danaher ACS80M-35P

Danaher ACS80M-23P

3.0 / 500

CPD35-AD2

Danaher ACS80M-35P

Danaher ACS80M-23P

3.5 / 500

CPD10-AC3F

Curtis 1236

Curtis 1253

1.0 / 500

CPD15-AC3F

Curtis 1236

Curtis 1253

1.5 / 500

CPD18-AC3F

Curtis 1236

Curtis 1253

1.8 / 500

CPD20-AC3F

Curtis 1236

Curtis 1253

2.0 / 500

Thanks for you purchasing our A series electric four-wheel forklift truck. A series electric four-wheel forklift truck is our company‟s new product. It has the character of small turning radius, beautiful shape, small dimensions, low gravity, good stability, superior performance.

This operation manual is the explanations that how to use 1.0t～3.5t A series electric four-wheel forklift truck correctly. It will instruct you how to operate safety and precautionary maintenance. To

ensure safety and exert the truck‟s potential, all the personnel that in charge of operation,

maintenance and management must read this manual thoroughly before starting work with the forklift. As the improvements of products of our company, maybe there are some differs between this operation manual with your forklift truck. If you have any questions please keep touches with HANGCHA GROUP CO., LTD.sales department or let the agents know.

Model

Controller

(Drive motor)

Controller

(Pump motor)

Rated capacity(t) / Load

centre(mm)

CPD25-AC3F

Curtis 1236

Curtis 1253

2.5 / 500

CPD30-AC3F

Curtis 1236

Curtis 1253

3.0 / 500

CPD35-AC3F

Curtis 1238

Curtis 1253

3.5 / 500

CPD10-AC4F

Curtis 1236

1.0 / 500

CPD15-AC4F

Curtis 1236

1.5 / 500

CPD18-AC4F

Curtis 1236

1.8 / 500

CPD20-AC4F

Curtis 1236

2.0 / 500

CPD25-AC4F

Curtis 1236

2.5 / 500

CPD30-AC4F

Curtis 1236

3.0 / 500

CPD35-AC4F

Curtis 1238

Curtis 1236

3.5 / 500

CPD25-ALC3

Curtis 1236

Curtis 1253

2.5 / 500

CPD25-ALC3F

Curtis 1236

Curtis 1253

2.5 / 500

CPD25-ALC4

Curtis 1236

2.5 / 500

CPD25-ALC4F

Curtis 1236

2.5 / 500

CPD25-ALD2

Danaher ACS80M-35P

Danaher ACS80M-23P

2.5 / 500

5/2013 HANGCHA GROUP CO., LTD

CONTENT

Foreword

1. Appearance and the main components ........................................................... 1

2. Displays and Controls ....................................................................................... 2

Multi-function display ........................................................................................... 4

Controls ............................................................................................................. 12

Seat ................................................................................................................... 17

Seat Aware System(For CE) ............................................................................. 20

3. Nameplate and Safety Labels ......................................................................... 22

4. Technical Specifications ................................................................................. 24

5. Safety Instructions ........................................................................................... 29

6. Forklift Transport,Lifting﹠Towing ................................................................. 35

Transport ........................................................................................................... 35

Lifting ................................................................................................................. 35

Towing ............................................................................................................... 36

7. The Structure and Stability of Truck .............................................................. 37

8. Running-in of the new truck ............................................................................ 40

9. Daily Maintenance ............................................................................................ 41

10. Driving and Operation ...................................................................................... 45

Driving ............................................................................................................... 45

Traveling ............................................................................................................ 45

Turning .............................................................................................................. 45

Stopping or parking ........................................................................................... 45

Loading .............................................................................................................. 46

Stacking load ..................................................................................................... 46

Un-stacking load ................................................................................................ 47

Check after operation ........................................................................................ 47

11. Deposit .............................................................................................................. 48

12. Battery ............................................................................................................... 49

13. Maintenance summarization ............................................................................ 58

Preventive maintenance schedule ..................................................................... 59

Replace the key safe parts termly ..................................................................... 66

Table for bolts tightening torque ........................................................................ 67

Table for oil used in the truck ............................................................................ 68

14. The use, Install and Safety Rules of attachment ........................................... 69

15. Battery automatic filling water system(Optional) .......................................... 71

16. Related Safety Instruction and Standard(For CE) ......................................... 76

1. Appearance and the main components

Item

Description

Fork

Load backrest

Mast

Rearview mirror

Overhead guard

Driver‟s seat

Counterweight cover

Counterweight

Towing pin

Rear wheel

Battery behind cover hood

Front wheel

2. Displays and Controls

Item

Control / Display

Travel direction switch

Multi-function display

Horn

Combination light switch

Lifting lever

Tilting lever

Emergency disconnect switch

Parking brake lever

Warning light switch

Steering column positioning device

Brake pedal

Accelerator pedal

Steering wheel

Key switch

Locker of battery cover hood

Locking bolt of battery side plate

Air spring

Fuse box

Fork stopper

Multi-function display

Item

Display

Battery capacity display

Service hours display

Operating mode display

Travel speed or fault code display

Crawl speed indicator

Fault indicator

Battery low capacity indicator

Lifting low speed indicator

Seat switch indicator

Parking brake applied indicator

Mode settings or direction choosing button

Menu button

CPD10/15/18/20/25/30-A CPD10/15/18/20/25/30/35-AC3 CPD10/15/18/20/25/30/35-AC4 CPD10/15/18/20/25/30/35-AC3F CPD10/15/18/20/25/30/35-AC4F CPD25-ALC3 CPD25-ALC3F CPD25-ALC3 CPD25-ALC3F

The multi-function display shows the battery capacity, the service hours, the operating mode, the travel speed and fault code information. Graphic illustrations on the multi-function display act as warning indicators. Through the multi-function display on the right button can also check fault code and parameter setting.

Main display interface

CAUTION

 Charging in time is very important,

otherwise it will affect the lift-span of battery！

CAUTION

 The default mode is mode E. after

power cutting every time, the work mode resets to mode E no matter which mode it is before power cutting, but the switch key is still in the mode before turn off.

Battery capacity display[A]

Indicates the available residual capacity. As the following diagram shows, from the left to the right, the battery decreases from full state to the only one case, which represents that the battery leaves only 20%. Thus the whole battery indicator bar will twinkle, and the state indicator lamp will be bright, now please stop working and charge immediately.

S mode is super mode, thus the truck‟s acceleration, deceleration rate, max climbing gradient and so on is much higher. It is applied for transporting mass of good in short time and climbing big gradient slop，but it costs more

energy，so the mode will not be used in normal state except emergency.

P mode is power mode. All kinds of index are lower than that of super mode. It is applied for the case of long distance transporting and needing higher power or speed. E mode is economical mode. All the parameters are optimized. Working in this mode can save power so it is applied for a long time work after charging, and it is suggested to work in this mode in normal work-time. SPE mode is safe mode. Thus the max vehicle speed is limited to about 7km/h. It is applied for working in busy storage and cabined room. SPE mode: The truck is in Safety Mode. In this mode, maximum traveling speed is limited to 7km/h. it is very good for working in a crowd

Service hours display[B]

Hourglass icon indicates that timing function. When you turn off the key switch, the hour meter will works and the minimum unit is 0.1 hour.

Operating mode display[C]

As the diagram shows, the pictures from the left to the right represent the mode of S mode→ P mode → E mode → SPE mode.

warehouse or other compact space. In this mode, the slow indicator[F] will be on.

Travel speed or fault code display[D] Travel speed display

Normal work, display the truck travel speed.

Fault code display

switch (optional).

Parking brake applied indicator[K]

Failure occurs, display the controller‟s fault code.

Note: “TRA” means the traction controller, “HYD” means the pump controller.

Indicator light

Crawl speed indicator[F](Green)

When the truck in SPE mode, the crawl speed indicator light up. Fault indicator[G](Red)

The light up when the controller is wrong or operation mistake, and the fault code shows in the main display screen.

When parking brake applied, the light up.

Button

Mode settings or direction choosing button[L]

Mode settings

In the main display interface, the button 、

、、 , corresponding S mode、P

mode、E mode、SPE mode. For example: In the main display interface,

Battery low capacity indicator[H](Red)

When there is only one line for the power, the indicator will be on to remind the user to charge the battery.

Lifting low speed indicator[I](Red)

When there is 10% power, the indicator is on, and the mast lifting speed drops, to remind user to charge the battery as soon as possible.

Seat switch indicator[J](Red)

When operator leaves the seat, the light will be on, and the truck will be unable to travel or lift. This function needs the seat to equip with seat

press the button , the screen shows as follows:

Direction choosing

In the menu interface, the button 、、

、 , corresponding up、left、right、down

four direction choosing button keys.

Menu button[M]

（1）In the main display interface, press the

button , and then enter the fault code interface. The fault code shows as follow：

（2）In the main display interface, press the button over 2 seconds, and then enter

the main menu . The main menu includes: operation menu,advanced settings and exit.

Through the example below shows how to use the button settings parameter . For example: The language from english switch to chinese.

① In the main display interface, press the menu button( ) over 2 seconds, and then

enter the main menu .

OPERATION MENU

The operation menu includes ： Software version information, language settings, LCD

contrast settings, LCD brightness settings, programmer settings and exit.

ADVANCED SETTINGS This menu needs password.

② Select the “OPERATION MENU” through

up button( ) or down button( ) .

③ Press the menu button( ), enter the opeation menu.

④ Select the “LANGUAGE” through up button( ) or down button( ) .

⑤ Enter the language setting state through

left button( ) or right button( ).

⑥ Through the up button( ) or down button( ), select the chinese language.

⑦ Refer the steps ⑤ ④ ③ ② ①, return the main display interface.

The language has been set up .

Note: this instrument supports two languages of Chinese and English, it will set to your wanted language and if you want to switch the language, please refer to the above example for operation.

CPD10/15/18/20/25/30/35-AD2

Item

Display

Dashboard display LCD

Communicate indicator

Error indicator

Low battery warning

Speed limited indicator

Accelerate indicator

Parking brake indicator

Entrance button

Speed limited button

Accelerator limited button

Backup button

Switch button of hour indication

CPD25-ALD2

Dashboard display LCD [A]

When turn on the key switch, the system will self-diagnose, the lamp will lights on one by one. After self-diagnose, LCD will display truck speed and battery capacity. You can know

When this lamp lights, it meanings the truck working at low speed mode. The maximum speed of truck decreased. Press button 1, you can switch the high speed and low speed mode.

Accelerate indicator [F]

your truck‟s working condition through the LCD dashboard.

Communicate indicator [B]

Only lights on when record program, usually it is no use.

Error indicator [C]

When operation is wrong or the truck is in trouble, error code will display on the dashboard. The error indicator lights on.

When this lamp lights on, it means the truck working at low acceleration mode. The maximum acceleration decreased. Press button 2, you can switch the high acceleration and low acceleration mode.

Parking brake indicator [G]

When pulling on the parking brake lever, this lamp lights on.

Entrance button [H]

Low battery warning [D]

When battery quantity is lower than 20% of maximum capacity, the indicator lights are on, at the same time, buzzer beep. When LED shows no power, please charge battery as quick as possible.

Speed limited indicator [E]

This button is no use for operator.

Speed limited button [I]

Press this button to switch the high speed and low speed.

Accelerator limited button [J]

Press this button to switch the high acceleration and low acceleration.

Backup button [K]

This button is no use for operator.

Backup button [L]

This button is no use for operator

Switch button of hour indication [M]

Push this button, it will display the total hours of truck, as follow figure:

Push again, it switch to the total traction hour.

Push the button once again, it switch to speed display mode.

Controls

CAUTION

 While traveling, if change the travel

direction switch, electric braking will operate，speed will lower until

stop， then travel to the opposite direction.

WARNING

 Turning the key switch “on” does

not make the forklift truck move, if the travel direction switch is not in the neutral position or the accelerator pedal is being pressed. In this case, the travel direction switch should be returned to neutral and move you foot from the accelerator pedal. Then the truck can be operated.

Forward

Left turning lamp flashes

Neutral

Lamp goes off

Backward

Right turning lamp flashes

CAUTION

 The turn signal switch does not

automatically return to the neutral position. Reset it by your hand.

Travel direction switch [13]

Control the turn signal lights, headlights and front small lights working condition.

Sets the required travel direction. The travel direction switch is used for switching between forward and backward moves. When the travel direction switch is pushed forward and accelerator pedal pressed, the forklift trucks moved forward. When the travel direction switch is pushed backward, the forklift trucks moved backward.

This combined light switch is composed of turning light switch and big/small lamp switch. Turning light indicates the traveling direction. When turn on the switch, the lamp flashes. The light switch has two shifts. First shift small lights on; second shift headlights and small lights both up.

Combined light switch [16]

Lifting lever [17]

Lifts / lowers the forks. The forks can be raised or fell by pulling backwards or pushing the lever. Lifting speed

can be controlled by tilt backwards angle of

CAUTION

 The tilt lock mechanism built in the

hydraulic control valve does not allow the mast to tilt forwards while the electricity is being shut down even if the tilt lever is pushed forwards.

CAUTION

 Please don’t use the emergency

disconnect switch to substitute the function of key switch.

WARNING

 If parking on a grade is unavoidable,

be sure to block the wheel.

CAUTION

 No permitted to press the brake

pedal and the accelerator pedal at same time, otherwise, it is harmful

Use this parking brake lever to park the lift lever and the lowering speed can be controlled by tilt forwards angle of the lever.

Tilting lever [18]

Tilts the forks forward / backward. The forks can be tilted by operation of this tilt lever. Pulling on this lever backwards will tilt the forks backwards, and pushing it forwards will tilt the forks forwards. The tilt speed can be controlled by tilt angle of the lever.

truck. And the parking brakes are applied on

the front two wheels by pulling up on this lever.

To release the parking brakes, move the lever

forwards.

There is a micro switch at the left side of the

parking brake lever, tense the lever makes

running invalid.

For the truck of CE: if you leave the seat

without tensing the lever, it will warn and

remind you to tense the lever.

Steering column positioning device [22]

Emergency disconnect switch [19]

Switches power supply on and off. When happen emergency, presses down the emergency disconnect switch, and then the main power of the truck will be cut off, the truck stops working.

Parking brake lever [20]

Secures the truck when stationary.

Adjusts and fixes the steering column to the

required distance.

The tilting angle of the steering column is

adjustable to suit individual operators. Turn the

hand lever upward to release the steering

column and locked by turning it downward.

Brake pedal [23]

Decelerates the truck.

Press this pedal to slow or stop the truck. At

the same time, the brake light comes on.

to the traveling motor.

Accelerator pedal [24]

CAUTION

 Loosen the accelerator pedal when

truck is working, truck can make soft brake.

WARNING

 Before open the key switch to press

the accelerator pedal, the more function digital indicator shall show alarm information. Then you must release the accelerator pedal.

WARNING

 This truck is provided with the

power steering, so heavy hand-wheel operation is caused when the steering motor comes to a stall. To put the power steering in operation again, restart the steering

motor without delay.

CAUTION

 Turning the key switch “on” does

not make the forklift truck move, if the Direction switch lever is not in the neutral position or the accelerator pedal is pushing.

 Error code maybe appear, don’t

worry about it.

 The Direction switch lever should

be returned to neutral and move you foot from the accelerator pedal. Then the truck can be operated.

 Then the error code should be

disappeared.

Key switch [26]

Provides infinitely variable control travel speed. As the accelerator pedal is slowly pressed, the drive motor start turning and the forklift truck will start to move. According to the force applied to the pedal, the speed is adjusted with not steps.

Switches control current on and off.Removing

the key prevents the truck from being switched

on by unauthorised personnel.

The key switch has two “on/ off” position, you

should push the Direction switch lever to

neutral and loose the accelerator pedal, then

turning the key switch to “on” position

clockwise.

Steering wheel [25]

It‟s can control the forklift steering. The steering hand-wheel is operated in the conventional manner, that is, when the wheel is turn right, the truck will turn to the right; when the wheel is turn left, the truck will turn to the left. The steer wheels are located at the rear of the truck. These cause the rear of the truck to swing out when a turn is made.

Locker of battery cover hood [27]

Fixed the battery cover.

Locking bolt of battery side plate [28]

Locking the side plates on both of the battery

box.

Air spring of battery cover [29]

When the battery cover hood opened, to

support the cover hood. When closed the

cover hood, press the red button, at the same

time hard to press the cover hood.

Fuse box [30]

CAUTION

 When replace a new fuse, please

choose the same capacity fuse of the old one.

WARNING

 The forks should be set

symmetrically to machine centerline and fork stoppers should always be locked again.

 There are one gap on the below

beam. It is used to attach goods.

 It is forbidden to lock the fork on the

gap position, to prevent the fork fall off from the gap.

 In the middle of the above beam, a

bolt used to prevent fork works here. Please change the bolt as soon as it is damaged.

Change fork

CAUTION

 Be careful do not to catch you

fingers in the cover hood when closing it.

 Depress the spring insurance

before you close the cover hood, then press the head of the cover hood.

Take down the old fork: Firstly, locate the fork

to the middle, decline it to the ground and

make the mast forward, then operate the truck

Fork stopper [31]

Fork stoppers are locked the forks in position. To adjust fork spacing, pull up fork stoppers,

traveling backward, the fork will be taken

down.

Change new fork: Firstly, make the fork dead

against the truck and forklift‟s mast to the

bottom, then operate the truck traveling

forward, aim at the two gaps and beams, and

raise the mast. Adjust the position of the fork.

Battery cover hood

The cover hood can be swung up fully to

provide easy examining and maintenance of

the storage batteries.

You can lift up the cover hood with little effort

with an aid of cover hood damper. To lock the

cover hood, push down on the front of cover

hood until it covered.

turn 90°and shift the forks to the desired position. The fork spacing should be adjusting according to loads to be handled.

Overhead guard

The overhead guard used is strong enough to

meet safety standard, and protects the

CAUTION

 The brake fluid is poisonous, be

careful do not drop down. When add brake fluid, be careful do not let dirt and other thing drop into reservoir cup.

Connector

Position

Battery

Far light

1 ×

CAUTION

 This light does not relate to key

switch position, so please don’t forget to turn off the rear big lamp when you leave the truck.

light immediately. operator from falling materials. The top gap is used to lift the batteries. It is forbidden for use a truck that does not with safeguard.

L.H. & R.H. battery side plate

The battery is covered hood, one left and one right. When you want to take off the hood, you should take off the locking bolts at first.

Safety step and safety grip

The safely steps are provided on both side of the truck body. The safely grip is provided on the front left pillar of the overhead guard. Use the safely step and safely grip when mounting and dismounting the truck.

Brake fluid reservoir cup

The brake fluid reservoir cup is located at the meter board.

Rear combination lights

The combination lights at the rear side serve

as turn signal, show width lamp, brake lamp,

and back-up lamp. Pay attention to keep them

from being damaged or covered with dust, if

any, clean or replace immediately.

Rear big lamp [For CE or Option]

The rear big lamp is set on the safeguard. If it

is broken, please replace a new one at once.

Rear big lamp switch [optional]

Rear big lamp switch (push\pull) has only one

shift.

×—Means connected

Hydraulic oil reservoir cap

The hydraulic oil reservoir cap is located at the right rear end, below the battery hood; open the right side battery hood when adding oil. After fill in clean hydraulic fluid, tighten lock the cap.

Air leakage plug

There is an air leakage plug on the oil tank to

let air in the tank goes out. You‟d better often

check the plug and see whether been jammed.

Head lights and combination lights

Two headlights and combination lights (turn signal, show width lamp) are installed at the front side of the truck. Take care of the lights, and wipe dirt, if any, and replace any damaged

Seat

WARNING

 The longitudinal adjuster must be securely located in the desired position. The

driver’s seat setting must not be changed during travel.

Desigend maximum comfort, this seat can be adjusted as follows.

Adjusting the seat to the driver's weight:

To achieve optimal seat cushioning the driver‟s seat must be adapted to the driver‟s weight.

– Sit on the driver‟s seat. When the correct weight adjustment has been made, the weight

adjustment lever should be aimed at the driver's weight. If the weight adjustment lever ① is facing too far to the left or right, the seat must be adjusted to the driver's weight.

– To set the seat to a lesser weight, push the weight adjustment lever ① left. – To set the seat to a greater weight, push the weight adjustment lever ① right.

To adjust the seat position:

– Pull up the longitudinal adjuster ② and push the driver‟s seat forwards or backwards to the

desired position.

– Engage the longitudinal adjuster ② in position again.

To adjust the backrest:

– Sit on the driver‟s seat. – Press down the backrest adjustment button ③ and adjust the backrest tilt.

– Release the backrest adjustment button ③ to lock the backrest in position.

Safe belt

WARNING

 In no event should the lift truck be used if the seat belt is defective (fixing, locking,

cuts, tears, etc.). Repair or replace the seat belt immediately.

 Do not alter the belt setting. Always replace the seat belt after an accident.

Put on the seat belt④ each time before starting the truck. The belt protects against serious injury. Protect the belt from contamination and clean it regularly.

Correct use the safe belt:

– Sit correctly on the seat. – Check that seat belt is not twisted. – Place the seat belt at hip level. – Attach the seat belt and check that it locks. – Adjust the seat belt to your body shape without squeezing your hip and without over-slack.

Regular verification of seat belt related to:

– Cut or frayed straps. – Worn or damaged hardware, including anchor points. – Buckle or retractor malfunction. – Loose stitching.

How to act in unusual situations

– Fasten seat belt, stay in seat.

– Do not jump !

– Lean forward, hold on tight steering wheel,

brace feet.

– Lean your body away from inpact.

WARNING

 If the truck is about to tip over, never undo the restraint belt and try to jump out. This

will only increase the risk of serious injury or death !

Seat Aware System(For CE)

Vehicle Forward/Reverse Control

When the vehicle is in static starting state, the driver sits incorrectly, there is no seat pressure switch input, travel selector switch hangs in the forward or reverse gear, there is no corresponding forward or reverse signal output, meanwhile, the alerting signal outputs, buzzer and indicator lights are on, the park brake hangs or the driver sits correctly, then exits the alerting condition; if the driver sits correctly and relieve the park brake, there is seat pressure switch input, travel selector switch hangs in the forward or reverse gear, there is corresponding forward or reverse signal output, the vehicle can travel forward or reverse. The driver leaves the seat (there is no seat pressure switch input) over 1 second, control state is the same with the driver sitting incorrectly.

When the vehicle is traveling forward or reversely, the driver leaves the seat (there is no seat pressure switch input) over 1 second, there is no corresponding forward or reverse signal output, the vehicle forward and reverse power is cut off, meanwhile, the alerting signal outputs, buzzer and indicator lights are on; when the park brake hangs or the driver sits correctly, it exits the alerting condition, the driver sits down again, travel selector switch hangs in the forward or reverse gear, the vehicle forward and reverse power recovers.

Forklift Working Device Control

When the vehicle starting in static condition or no starting in static condition (when it is in no starting static condition, key switch should be in travel gear), the driver sits incorrectly or falling signal switch is open, there is no seat pressure switch input, no working device pressure or falling signal output, working device is locked; if the driver sits correctly, there is seat pressure switch input and falling signal switch is closed, working device pressure and falling signal output, working device can be operated normally. The driver leaves the seat (there is no seat pressure switch input) over 1 second, control state is the same with that the driver sits incorrectly.

When the vehicle is traveling forward or reversely, the driver leaves the seat (there is no seat

pressure switch input) over 1 seconds, there is no working device pressure or falling signal output, working device is locked; when the driver sit down again, there is seat pressure switch input, and falling signal switch is closed ,working device pressure and falling signal output, working device can be operated normally.

Attention: seat aware system including single locked and double locked:

– Single locked: it is said that the system limits the forklift‟s travel ,when the driver leaves the

seat, the traction motor will not work and the vehicle will stop.

– Double locked: it is said that the system limits the forklift‟s travel and mutil-way valve‟s work,

the masts will not lift or down.

Forklift Parking Brake Control

In any vehicle state, when the driver sits incorrectly, there is no seat pressure switch input, meanwhile, do not pull the parking brake, there is alerting signal output, pull the parking brake or the driver sits correctly, it can exit the alerting condition. The driver leaves the seat (there is no seat pressure switch input) over 1 seconds, control state is the same with that the driver sits incorrectly.

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Hangcha CPD10-A, CPD15-A, CPD18-A, CPD20-A, CPD25-A Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual