Hangcha CDD14-ES, CDD16-ES Operation Manual

CDD14-ES CDD16-ES

STAND-ON PALLET STACKER

OPERATION MANUAL

HANGCHA GROUP CO.,LTD

Foreword
Thanks for your purchasing our forklift truck.
CDD14-ES is our company’s new product. This manual is about how to use,

operation and maintenance . Please operator and whom in charge of the truck must
read the manual carefully before operate the truck.

We have the right to improve the truck, maybe there are some difference between

your product and the description in this manual.

If you have any questions please keep in touch with the sales department of E-P

Equipment or let the dealer know.

HANGCHA GROUP CO.,LTD
Address: NO.88 Donghuan Road, Economic Development Zone, Lin’an, Zhejiang, China
Tel:[phone]
Fax:[phone]
Net: www.hcforklift.com
Email: [e-mail], [e-mail]

ALL RIGHT RESERVED COPYRIGHT @2010.1 1st EDITION

HANGCHA GROUP Co.,Ltd

WARNING!

TO PREVENT SETIOUS RISK OF INJURY TO

YOUORSELF AND OTHERS OBSERVE THE

FOLLOWING SAFETY INSTRUCTIONS.

These truck may become hazardous if adequate maintenance is neglected. Therefore,
adequate maintenance facilities, trained personnel and procedures should be
provided.

Maintenance and inspection shall be performed in conformance with the following
practices:

1. A scheduled planned maintenance,lubrication and inspection system should be
followed.

2. Only qualified and authorized personnel shall be permitted to maintain, repair,
adjust, and inspect truck.

3. Before leaving the truck:

– Do not park the truck on an incline.
– Fully lower the load forks.
– Set the key switch (4) to the "OFF" position and remove the key.
–Drawing back the emergency brake switch (11).
– Fold in the folding side arm

4. Before starting to operate truck:

– Be in operating position
– Place directional control in neutral
– Before operating truck, check functions of lift systems, directional control,speed

control,steering, warning devices and brakes.

5. Avoid fire hazards and have fire protection equipment present. Do not use open
flame to check lever, or for leakage of electrolyte and fluids or oil. Do not use open
pans of fuel or flammable cleaning fluids for cleaning parts.

6. Brakes,steering mechanisms, control mechanisms,guards and safety devices shall
be inspected regularly and maintained in legible condition.

7. Capacity, operation and maintenance instruction plates or decals shall be
maintained in legible condition.

8. All parts of lift mechanisms shall be inspected to maintain them in safe operating
condition.

9. All hydraulic systems shall be regularly inspected and maintained in conformance
with good practice. Cylinders, valves and other similar parts shall be checked to
assure that "drift" has not developed to the extent that it would create a hazard.

10. Truck shall be kept in a clean condition to minimize fire hazards facilitate detection
of loose or detective parts.

11. Modifications and additions which affect capacity and safe truck operation shall
not be performed by the customer or user without manufacturers prior written
approval. Capacity, operation and maintenance plates or decals shall be changed
accordingly.

catalog

Correct use and application ....................................................................................1

1. Truck Description .................................................................................................2

1.1Assemblies .....................................................................................................2

1.2 Identification points and data plates ...............................................................5

1.3Specifications .................................................................................................7

2.Transport and Commissioning .............................................................................9

2.1Transport ........................................................................................................9

2.2Using the Truck for the First Time ...................................................................9

2.3During brake-in ............................................................................................. 10

3.Operation ............................................................................................................. 11

3.1Safety Regulations for the Operation of Forklift Trucks ................................. 11

3.2Starting up the truck ...................................................................................... 11

3.3Safety regulations for truck operation ........................................................... 15

3.4 Collecting and depositing loads ................................................................... 16

4.Battery Maintenance & Charging ....................................................................... 17

4.1 Safety regulations for handling acid batteries .............................................. 17

4.2 Battery type & dimension ............................................................................. 18

4.3Charging the battery ..................................................................................... 18

4.4Battery removal and installation .................................................................... 19

5.Forklift Truck Maintenance ................................................................................. 21

5.1Operational safety and environmental protection .......................................... 21

5.2Maintenance Safety Regulations .................................................................. 21

5.3Servicing and inspection ............................................................................... 22

5.4Decommissioning the industrial truck ............................................................ 28

5.5Safety checks to be performed at regular intervals and following any unusual

incidents ............................................................................................................ 29

5.6Final de-commissioning, disposal ................................................................. 29

6.Troubleshooting .................................................................................................. 30

Correct use and application

The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operator manual is an industrial truck designed for
lifting and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.
Any other type of use is beyond the scope of application and can result in damage to
personnel, the truck or property. In particular, avoid overloading the truck with loads
which are too heavy or placed on one side. The data plate attached to the truck or the
load diagram are binding for the maximum load capacity. The industrial truck must not
be used in fire or explosion endangered areas, or areas threatened by corrosion or
excessive dust.

Proprietor responsibilities

For the purposes of the present operator manual the “proprietor” is defined as any
natural or legal person who either uses the industrial truck himself, or on whose behalf
it is used. In special cases (e.g. leasing or renting) the proprietor is considered the
person who, in accordance with existing contractual agreements between the owner
and user of the industrial truck, is charged with operational duties.
The proprietor must ensure that the truck is used only for the purpose it is intended for
and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
truck users have read and understood this operator manual.
Failure to comply with the operator manual shall invalidate the warranty. The same
applies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer’s customer service department.

Attaching accessories

The mounting or installation of additional equipment which affects or supplements the
performance of the industrial truck requires the written permission of the manufacturer.
In some cases, local authority approval shall be required.
Approval of the local authorities however does not constitute the manufacturer’s
Approval.

1

Item

Component

Item

Component

1

Folding operator pedal

5

Control Handle

2

Side arm

6

Emergency brake switch

3

Battery discharge indicator

7

Mast

4

Key switch

8

Lift mechanism

1. Truck Description

1.1Assemblies

2

LED colour

value

Green

Standard battery residual capacity

70-100%

Orange

Standard battery residual capacity

50-60%

Flashing Red

Standard battery residual capacity

0-20%

1.1.1Folding operator pedal

Folding operator pedal have two state: fold
and unfold. While the state of Folding
operator pedal changed the Travel speed
(Max) changed too. Because of gas spring
the folding operator pedal can fold
self-motion.

1.1.2Side arm

Travel speed (Max) will change when the
state of side arm is changed. Travel speed
(Max) is much higher when the side arm is
unfolded. The side arm can protect
operator when truck running in high speed.

1.1.3Battery discharge indicator

The LEDs (1) represent battery residual
capacity, The LCD (2) displays the
operating hours

Battery Discharge Indicator(1)

When the truck has been released via
the key switch, the battery charge
status is displayed.
The colours of the LEDs (1) represent
the following conditions:

Battery Discharge for 70%, A flashing red show on storage battery charge warning.
Battery Discharge for 80%, Two flashing reds show on battery charge used up
warning, Lifting is now inhibited. The battery must be charged.

Operating hours display

Display range between 0.0 and 99,999.0 hours. Travel and lifting are logged. This is a
backlit display.

Power up test

3

9

“Lower” button

Lowers load forks.

10

“Lift” button

Raises load forks.

11

Driving
regulator

Controls the driving speed and direction

12

Warning signal
button

Triggers a warning signal.

13

Collision safety
switch

Safety function which, when activated, forces the truck to
reverse for approx. 3 seconds and then cuts out until the
controller is briefly restored to neutral.

On power up the display shows:

– the operating hours
– the charge status

1.1.4Key switch

Switches control current on and off.
Removing the key prevents the truck from being switched on by unauthorised
personnel.

1.1.5Control Handle

1.1.6Emergency brake swich

The supply current is interrupted, all electrical functions are deactivated and the truck
is automatically braked.

4

Item

Description

14

AC Power Decal

15

Operator Warning Decal

16

Truck data plate

17

“Never stand under the forks” warning

18

“Never stand or ride on forks for any reason” warning

19

“DO not operate this truck unless you are trained and authorized” warning

1.2 Identification points and data plates

5

1.2.1Truck data plate

For queries regarding the truck or ordering spare parts please quote the truck serial
Number SN.

6