Hangar 9 Toledo Special 40 Assembly Manual

Toledo Special 40

Assembly Manual

Specications

Wingspan: ........................................................ 69.5 in (1765.3mm)

Length: ........................................................... 50.8 in (1290.75mm)

Wing Area: ...............................................702.8 sq in (45.3 sq dm)

Weight: .................................................. 5.5–6.25 lb (2.49–2.83 kg)

Radio: .......................................................4-channel w/4–5 servos

Engine: ..................... .40–52 2-stroke; .56–82 4-stroke; Power 46

Table of Contents

Contents of Kit and Parts Layout ......................................2

Included Hardware ............................................................3

Using the Manual ..............................................................3

UltraCote Covering Colors ................................................3

Before Starting Assembly .................................................3

Radio Systems Requirements ...........................................4

Recommended Setup–2-Stroke Glow ...............................4

Recommended Setup–4-Stroke Glow ...............................4

Recommended Setup–Electric Power (EP) .......................4

Field Equipment Required .................................................4

Optional Field Equipment ..................................................4

Additional Required Tools .................................................4

Additional Required Adhesives .........................................4

FS One ..............................................................................4

Important Information Regarding

Warranty Information ..................................................4

Landing Gear Installation ..................................................5

Tail Installation ..................................................................7

Radio Installation ..............................................................8

Linkage Installation .........................................................10

2-Stroke Engine Installation ............................................12

4-Stroke Engine Installation ............................................15

Fuel Tank Installation ......................................................18

Electric Motor Installation ...............................................20

Cowling Installation ........................................................23

Window Installation ........................................................25

Aileron Servo Installation ................................................26

Wing Installation .............................................................29

Center of Gravity .............................................................30

Control Throws ...............................................................30

Flight Preparations ..........................................................31

Maintaining Your Model ..................................................31

Safety Do’s and Don’ts for Pilots ....................................32

Daily Flight Checks ..........................................................32

Age requirements ............................................................33

Safety, Precautions and Warnings ..................................33

Warranty Information ......................................................33

CE Compliance Information for the European Union ......34

2009 Official Academy of

Model Aeronautics Safety Code ................................35

1

5

14

9

8

12

7

13

Contents of Kit and Parts Layout

Replacement Parts

1. HAN4861 Fuselage

2. HAN4862 Right Wing Panel with Aileron

3. HAN4863 Left Wing Panel with Aileron

4. HAN4864 Tail Set

5. HAN4865 Painted Cowling with Template Cowling

6. HAN4866 Anodized Aluminum Wing Tube Set

7. HAN4867 Aluminum Landing Gear

8. HAN4868 Wheel Pants

9. HAN4869 Window Set

10. HAN4870 Pushrod Set

11. HAN1985 Engine Mount with Hardware

12. HAN1986 Fuel Tank, 11oz

13. HAN305 Pro-Lite Wheels, 2

14. HAN4872 Blue Plastic Spinner, 21/4-inch

3

/4-inch(2)

3

2

11

6

10

Items not Shown

HAN3610 2-56 Nylon Clevis (2)
HAN3611 Nylon Control Horn (2)
HAN320 Nylon Wing Bolt, 21/2-inch*
HAN4743 48mm EP Engine Standoff
HAN4871 Decal sheet

4

* Will need to be cut down to 1-inch (25mm) for use with

this model

2 Hangar 9 Toledo Special Assembly Manual

Included Parts Listing

Fuselage (1)
Right wing with control horn (1)
Left wing with control horn (1)
Horizontal stabilizer with control horn (1)
Vertical fin with control horn (1)
Cowl with clear cowl template (1)
Aluminum landing gear (1)
Wheel pants (left and right) (2)
Front windshield (1)
Center window set (2)
Front window set (right and left) (2)
Rear window set (right and left) (2)

3

16

/8 x 5/8-inch anodized aluminum wing tube (1)

5 x 1/4-inch andozed aluminum anti-rotation tube (1)

FUSELAGE

4-40 x 3/8-inch socket head cap screw (3)
#4 flat fender washer (3)
Nylon clevis (1)
Pushrod keeper (1)
Clevis retainer (1)
Plywood throttle pushrod support (2)

MOTOR MOUNT

Small nylon motor mount (2)
48mm EP standoff (4)
8-32 x 2
8-32 x 3/4-inch machine screw (4)
8-32 x 1-inch machine screw (4)
8-32 nylon lock nut (4)
#8 flat washer (8)

WING

20mm x 15mm x 8mm hardwood block (4)
#4 x 1/2-inch self-tapping washer head screw (8)
Nylon 1/4-20 x 1
Nylon clevis (2)
Clevis retainer (2)
Pushrod keeper (2)
Wing bolt plate (1)

1

/4-inch machine screw (EP) (4)

1

/2-inch nylon wing bolt (2)

RUDDER

Nylon clevis (1)
Clevis retainer (1)
Pushrod keeper (1)

PUSHRODS

7

2

/8-inch pushrod (aileron) (2)

1

25

/2-inch pushrod (elevator) (1)

26-inch pushrod (rudder) (1)

1

16

/2-inch pushrod (throttle) (1)

12-inch nylon pushrod housing (throttle) (1)

LANDING GEAR

5/32 x 1

3

/8-inch axle with nut (2)
5/32 wheel collar (4)
3mm x 5mm machine screw (for wheel collar) (4)
4-40 x 3/8-inch socket head cap screw (2)
8-32 x 3/4-inch machine screw (3)
#4 flat washer (2)
#8 flat washer (3)

3

2

/4-inch rubber wheels (2)

COWL

1

2

/4-inch nylon spinner, blue (1)
#4 sheet metal screw (spinner screw) (2)
4-40 x 1/2-inch socket head cap screw (4)
#4 washer (4)
1/4-inch (6mm) fuel tubing (4)

ELEVATOR

4-40 nylon lock nut (2)
#4 flat fender washer (2)
Nylon clevis (1)
Clevis retainer (1)
Pushrod keeper (1)

MISCELLANEOUS

EP plywood battery tray (1)
Fuel tank assembly, 11 oz (1)
Nylon tie-wrap (2)
Velcro strap (2)

1.5mm hex wrench (1)

Using the Manual

This manual is divided into sections to help make assembly
easier to understand, and to provide breaks between each
major section. In addition, check boxes have been placed
next to each step to keep track of each step completed.

Steps with a single box () are performed once, while steps
with two boxes () indicate that the step will require

repeating, such as for a right or left wing panel, two servos,
etc. Remember to take your time and follow the directions.

UltraCote® Covering Colors

• Cream HANU878

• Sky Blue HANU875

Before Starting Assembly

Before beginning the assembly of your model, remove
each part from its bag for inspection. Closely inspect the
fuselage, wing panels, rudder and stabilizer for damage. If
you find any damaged or missing parts, contact the place of
purchase.

If you find any wrinkles in the covering, use a heat gun or
covering iron to remove them. Use caution while working
around areas where the colors overlap to prevent separating
the colors.

HAN100 – Heat Gun

HAN150 – Covering Glove

HAN101 – Sealing Iron

HAN141 – Sealing Iron Sock

3Hangar 9 Toledo Special Assembly Manual

Radio Systems Requirements

Optional Field Equipment

FS One®

Spektrum Radio System

• DX6i 6-channel radio or greater with receiver

(SPM6600)

• JRPS821 DS821 Digital Sport Servo (5)
(4 required for EP version)

• JSP98110 6-inch Servo Extension (2)

• JSP98020 Y-Harness or JSP98110 6-inch Servo

Extension (2) for receiver to aileron servos

• JR Switch, Chargeswitch (JRPA004)

• Receiver battery, 2700mAh

Optional

• JSP98020 Y-Harness or JSP98110 6-inch
Servo Extension to connect the float rudder
servo to the receiver.

Recommended Setup–2-Stroke Glow

• Evolution® .46NX with Muffler (EVOE0461)

• Evolution Propeller 11 x 5 (EVO11050) to

11 x 6 (EVO11060)

Recommended Setup–4-Stroke Glow

• Saito™ .82 AAC w/Muffler (SAIE082AGK or SAIE082A)

• Evolution Propeller 13 x 8 (EVO13080) or

14 x 6 (EVO14060)

Recommended Setup–

Electric Power (EP)

• E-flite® Power 46 BL Outrunner Motor (EFLM4046A)

• 60-Amp Pro Switch-Mode BEC Brushless ESC

(EFLA1060)

• Thunder Power 4S 3850–4500mAh LiPo Battery Pack

• APC Propeller 13x6.5-inch (APC13065E) to

14x7 (APC14070E)

• Self-stick weights, 6 oz (HAN3626)

• PowerPro 12V Starter (HAN161)

• 12V 7Ah Sealed Battery (HAN102)

• Power Panel (HAN106)

• Blue Block After Run Oil (EVOX1000)

• Cleaner and towels

Additional Required Tools

Drill File
Pin drill Pliers
Ruler Scissors
Side cutters Flat blade screwdriver
Hobby knife with #11 blade Small clamps
Medium grit sandpaper Z-bend Pliers (HAN119)
Phillips screwdriver: #1, #2 Hook and loop tape
Low-Tack Tape (MMM209034)
Box wrench to fit propeller nut
Box end or open end wrench: 1/4-inch, 7/16-inch,

1/2-inch
Hex wrench or ball driver: 3/32-inch
Drill bit: 5/64-inch (2mm), 5/32-inch (4mm)

Additional Required Adhesives

Canopy Glue (PAAPT56)
Medium CA (PAAPT02)
Thin CA (PAAPT08)
Threadlock (PAAPT42)
30-Minute Epoxy, 8 oz (PAAPT39)

With FS One (HANS2000) you get more than photorealistic
fields, gorgeous skies and realistic-looking aircraft. You get
incredibly advanced aerodynamic modeling that simulates
every possible aspect of real-world flight.

®

The first Hangar Pack
aircraft to FS One. This latest edition includes ten new planes
and helis from your favorite brands, including Hangar 9,
E-flite and Align. You’ll be able to fly aircraft that are only

available on FS One such as the T-REX, Blade CX2, Blade CP

Pro, Hangar 9 P-51 and F-22 PTS. And as always, with the
Hangar Pack, you still get all the same great features that
you did with the original aircraft.

HANS2008 HANS4010

(HANS4010) will add even more

Important Information

Regarding Warranty Information

Please read our Warranty and Liability Limitations section on
Page 33 before building this product. If you as the purchaser
or user are not prepared to accept the liability associated
with the use of this Product, you are advised to return this
Product immediately in new and unused condition to the
place of purchase.

Field Equipment Required

• Fuel (15% recommended)

• Propeller

• Long Reach Glow Plug Wrench (HAN2510)

• Metered Glow Driver w/Ni-Cd & Charger (HAN7101)

• 2-Cycle Sport Plug (EVOGP1)

• Manual Fuel Pump (HAN118)

4 Hangar 9 Toledo Special Assembly Manual

The Spektrum trademark is used with permission

of Bachmann Industries, Inc.

Landing Gear Installation

Required Parts

Fuselage assembly #4 washer (2)
#8 washer (3) Main landing gear
Wheel axle with nut (2) 5/32-inch wheel collar (4)
Wheel pant (right and left)
Wheel, 2
3mm x 5mm machine screw (4)
8-32 x 3/4-inch machine screw (3)
4-40 x 3/8-inch socket head screw (2)

Tools and Adhesives

Phillips screwdriver: #1, #2 Threadlock
Flat file
Box wrench: 7/16-inch, 1/2-inch
Hex wrench or ball driver: 3/32-inch

 Step 1

Locate the main landing gear, wheels, wheel pants and the
bag marked landing gear. Open all the part bags and set the
parts where they can be easily accessed.

3

/4-inch (70mm) (2)

 Step 2

The main landing gear is mounted to the bottom of the
fuselage using three 8-32 x 3/4-inch machine screws and
three #8 washers. Apply a drop of threadlock on each of the
screws. Use a #2 Phillips screwdriver to tighten the screws
to secure the landing gear to the bottom of the fuselage.

 Step 3

Attach the wheel axle to the landing gear using a 7/16-inch
box wrench (axle) and 1/2-inch box wrench (nut). Make
sure the nut on the axle side aligns with the landing gear as
shown in the photo so the wheel pant can be installed.

5Hangar 9 Toledo Special Assembly Manual

 Step 4

Use the narrow edge of a flat file to make two flat spots on
the wheel axle that faces the bottom of the fuselage. These
will be the areas that the screws for the wheel collars will
tighten into. The flat areas will keep the wheel collars more
secure than if the axle were round.

 Step 5

Attach a 5/32-inch wheel collar to the axle using a 3mm x
5mm machine screw. Make sure to apply threadlock to the
screw so it will not vibrate loose. Position the collar so it is
7/16-inch (11mm) from the landing gear as shown and use
a #2 Phillips screwdriver to tighten the screw on the flat area
of the axle. The position of the wheel may need to be be fine­tuned in the last step of this section.

 Step 6

Slide the wheel on the axle. Use a 5/32-inch wheel collar and
a 3mm x 5mm machine screw to secure the collar. Make
sure to position the collar so the wheel can rotate freely on
the axle. Use a #2 Phillips screwdriver to tighten the screw
on the flat area of the axle.

 Step 7

Slip the wheel pant over the wheel. The wheel pant is
secured to the landing gear using a 4-40 x 3/8-inch socket
head screw and #4 washer. Apply a drop of threadlock on the
screw before using a 3/32-inch hex wrench or ball driver to
tighten the screw.

 Step 8

Repeat Steps 3 through 7 to install the remaining wheel and
wheel pant.

 Step 9

Position the wheels so they are centered side to side
inside the wheel pant. You will need to loosen the wheel
collars to do so. Also make sure the wheel can rotate
freely without binding.

Hint: Apply a small drop of lightweight oil to help the
wheels to roll smoothly.

6 Hangar 9 Toledo Special Assembly Manual

Tail Installation

Required Parts

Fuselage assembly Horizontal fin assembly
Vertical fin assembly #4 fender washer (2)
4-40 lock nut (2)

Tools and Adhesives

Nut driver or box wrench: 1/4-inch

 Step 1

Open the bag marked elevator. Set aside the clevis, clevis
retainer and pushrod keeper for installation in the next
section of the manual.

 Step 3

Slide the horizontal and vertical stabilizers tightly together
as shown. You will need to deflect the rudder to allow the
rudder control horn to pass by the elevator.

 Step 4

Slide the threaded rods into the holes in the aft end of the
fuselage as shown.

 Step 5

Slide the tail assembly tightly against the fuselage. Make
sure to guide the portion of the vertical stabilizer with the tail
wheel carefully into the slot at the rear of the fuselage so the
fuselage is not damaged by side loads.

 Step 2

Locate the vertical and horizontal stabilizers. Slide the
threaded rods from the vertical stabilizer through the holes
in the horizontal stabilizer. Make sure the blue trim on the
horizontal stabilizer faces up toward the vertical stabilizer as
shown in the photo below.

 Step 6

Secure the tail assembly to the fuselage using two #4 fender
washers and two 4-40 lock nuts. Use a 1/4-inch nut driver
or box wrench to tighten the nuts. Make sure not to over­tighten the nuts and accidentally damage the sub-fin or
fuselage.

7Hangar 9 Toledo Special Assembly Manual

Radio Installation

Required Parts

Fuselage assembly Receiver
Receiver battery Switch harness
Hook and loop strap Radio foam
Y-harness (1) or 6-inch (152mm) servo extension (2)
Servo with hardware (3)

(2 if constructing the EP version)

Tools and Adhesives

Phillips screwdriver: #1 Thin CA
Hobby knife with #11 blade Hook and loop tape
Scissors

 Step 1

Install the grommets and brass eyelets in three servos for
the elevator, rudder and throttle.

 Step 2

Use a #1 Phillips screwdriver to thread a servo mounting
screw into the holes in the radio tray for mounting the
servos. Apply a drop or two of thin CA into each hole to
harden the threads made by the screw. This will provide a
much more secure mounting of the servos than if this step
were skipped.

 Step 3

Use the hardware to mount the rudder and elevator servos in
the servo tray. Make sure the output of the servos face to the
rear of the fuselage. Tighten the screws using a #1 Phillips
screwdriver. Make sure to guide the leads from the servos
through the hole behind the opening for the throttle servo
when placing the servos in the radio tray.

 Step 4

Mount the throttle servo in the radio tray as shown using a #1
Phillips screwdriver and the screws provided with the servo.

Note: If you are building the EP version you will not
need to install the throttle servo.

Note: If you are building the EP version, you only need to
prepare two servos for rudder and elevator at this time.

8 Hangar 9 Toledo Special Assembly Manual

 Step 5

Measure and cut a 31/4-inch piece of foam from the supplied
foam blocks using scissors.

Note: Use only a few drops of CA so the foam can be
removed if it ever needs to be replaced.

 Step 6

Open the bag marked Misc and remove one of the hook and
loop straps. Insert the strap through the slots as shown in
the photo.

 Step 7

There are two different holes in the side of the fuselage that
should match your particular switch. Use a hobby knife to
remove the covering from the appropriate hole. Mount the
switch harness in the side of the fuselage using the hardware
provided with your switch.

 Step 8

Plug the rudder, elevator and throttle servos into the receiver.
The lead from the switch should also be plugged in at this
time. Finally, plug the Y-harness or 6-inch (152mm) servos
extensions for the aileron servos into the receiver.

Note: When using two 6-inch (152mm) extensions,
you will need to use a computer radio with dual aileron
mixing or programmable mixing. Plug the extensions

into the aileron channal and the AUX channel that

corresponds to the opposite aileron channel.

 Step 9

Connect the receiver battery to the switch harness. Place
the battery on the foam, then place a piece of foam on the
battery. The receiver mounts on the battery with a piece of
foam between the receiver and hook and loop strap, and
everything is secured by the hook and loop strap installed
in Step 6.

Note: Do not cut any switch locations if you are
building the airplane and installing an electric motor.
This will be covered in the Electric Motor Installation
starting on Page 20.

Note: EP version shown without throttle servo
installed. Glow receiver installation is identical.

9Hangar 9 Toledo Special Assembly Manual

 Step 10

Use a piece of hook and loop tape (not included) to mount
the remote receiver at the rear of the servo tray as shown.

Linkage Installation

Required Parts

Fuselage assembly Transmitter
Clevis (2) Clevis retainer (2)
Pushrod keeper (2) 26-inch pushrod (rudder)

1

25

/2-inch pushrod (elevator)

180-degree servo horn (2)

Tools and Adhesives

Phillips screwdriver: #1 Pin drill
Drill bit: 5/64-inch (2mm) Ruler
Pliers

 Step 1

Start with a new model if you are using a computer radio,
Make sure the trims and sub trims are set to 0 and there
are no mixing options turned on as well. Check the radio
system by turning on the receiver and transmitter. It may
be necessary to bind the transmitter and receiver if you are
using a new receiver. Follow the instructions provided with
your radio system regarding binding if necessary. Remove
the horns from the servos inside the fuselage at this time
using a #1 Phillips screwdriver.

 Step 3

Locate two 180-degree servo horns. Enlarge the holes that
are 9/16-inch (14mm) from the center of the horn as shown
using a pin drill and 5/64-inch (2mm) drill bit.

 Step 4

With the radio system on and the trims (and sticks)
centered, attach the servo horns to the rudder and elevator
servos. Use the screws from the servo and a #1 Phillips
screwdriver to secure the horn.

 Step 2

Open the bag marked rudder and remove the clevis, clevis
retainer and pushrod keeper. You will also need these three
items that were in the bag marked elevator. You will also
need to remove the 251/2-inch elevator pushrod and 26-inch
rudder pushrod from the bag marked pushrod set for this
section of the manual.

Hint: Most servos have an odd number of splines. If
the horn is not aligned correctly as shown, you can
rotate it 180 degrees to bring it into alignment.

10 Hangar 9 Toledo Special Assembly Manual

 Step 5

Slide the 26-inch rudder pushrod into the tube in the
fuselage. Make sure to use the upper tube, as the tube below
it is for use to route the antenna for a 72MHz receiver.

 Step 6

Insert the bend on the pushrod wire through the hole in the
servo horn that was enlarged in Step 3. Slide the pushrod
keeper onto the portion of the wire below the servo horn.
The keeper is then rotated and snapped on the pushrod to
secure the connection between the servo horn and pushrod.
You may need to use pliers to snap the connector in
position.

 Step 8

Slide a clevis retainer on one clevis. Thread the clevis on the
elevator pushrod wire. With the radio system on, connect
the clevis to the center hole of the elevator control horn.
Use a ruler to check that the elevator and stabilizer are in
alignment. If not, you will need to thread the clevis in or out
so when the elevator servo is centered, the elevator is in
alignment at the same time.

 Step 7

Repeat Steps 5 and 6 to install the 251/2-inch elevator
pushrod and secure it to the elevator servo horn.

Hint: If you have larger hands, you can always remove
the servo horns to make the connections outside the

fuselage. Just remember to orient the servo horns the

same as they are inside the fuselage so they remain
aligned when reinstalled on the servos.

11Hangar 9 Toledo Special Assembly Manual

 Step 9

Repeat Step 8 to complete the installation of the rudder and
elevator linkages. Connect the clevis to the center hole of the
rudder control horn.

2-Stroke Engine Installation

Required Parts

Fuselage assembly Motor mount (2)
#8 washer (8) 8-32 Lock nut (4)
Clevis Clevis retainer
Engine Pushrod keeper
Pushrod tube, 12-inch (305mm)
8-32 x 1-inch machine screw (4)
8-32 x 3/4-inch machine screw (4)
Throttle pushrod, 16

Tools and Adhesives

Ruler Threadlock
Phillips screwdriver: #1, #2 Felt-tipped pen
Medium grit sandpaper Medium CA
Drill Clamp
Drill bit: 5/64-inch (2mm), 5/32-inch (4mm)
Box wrench or nut driver: 11/32-inch

 Step 1

Locate the items to install the engine to your aircraft. You
will find these in the bags marked Pushrod Set and Motor
Mount. Set aside the four 1
the 8-32 x 21/4-inch machine screws as they are not used
when installing glow engines.

1

/2-inch (420mm)

7

/8-inch (48mm) EP standoffs and

 Step 2

Secure the mounts to the firewall using four 8-32 x 3/4-inch
machine screws and four #8 washers. Make sure to place
a drop of threadlock on each of the screws to prevent them
from vibrating loose.

Note: Blind nuts have been installed for both glow and
EP versions. Make sure to position the mounts at an
angle as shown.

 Step 3

Slide the engine between the mounts. Use a felt-tipped pen
to mark the locations for the throttle pushrod tube on the
firewall.

12 Hangar 9 Toledo Special Assembly Manual

 Step 4

Use a drill and 5/32-inch (4mm) drill bit to drill a hole
through the firewall at the mark made in the previous step.

 Step 6

Insert the throttle tube into the hole drilled in Step 4. Leave
roughly 11/2-inch (38mm) exposed. Use medium CA to glue
the tube to the firewall.

 Step 8

Use a drill and 5/32-inch (4mm) drill bit to drill the holes for
the engine mounting screws in the engine mounts.

Hint: If you have access to a drill press, it is highly
recommended that you use it. Using a drill press for
drilling these holes will guarantee they are straight.

 Step 5

Use medium grit sandpaper to scuff the outside of the
12-inch (305mm) pushrod tube. This will provide a better
surface for the CA to adhere to when gluing the tube in
position.

 Step 7

Position the engine on the mounts so the face of the drive
washer is 41/2-inches (114mm) forward of the firewall. Use
a pencil or drill bit to transfer the locations for the engine
mounting bolts onto the engine mounts. Use a clamp to hold
the position of the engine while marking the engine mounts.

 Step 9

Use four 8-32 x 1-inch machine screws, four #8 washers
and four 8-32 lock nuts to secure your engine to the mounts.
Use a #2 Phillips screwdriver and 11/32-inch box wrench or
nut driver to tighten the hardware.

13Hangar 9 Toledo Special Assembly Manual

 Step 10

Use side cutters to trim the pushrod tube at the forward end
of the servo as shown.

 Step 11

Open the bag marked fuselage. Remove the clevis retainer
and slide it onto the clevis from the bag. The clevis is then
threaded 10 turns on the 161/2-inch (420mm) pushrod.

 Step 13

Use a 5/64-inch (2mm) drill bit to enlarge the hole that is
9/16-inch (10mm) from the center of a 180-degree servo
horn. Use side cutters to remove the opposite arm from the
servo horn.

 Step 15

Use the radio system to move the throttle to the low
position. Physically move the carburetor to the closed
position. Use a felt-tipped pen to mark the pushrod where it
crosses the hole in the servo horn enlarged previously.

Note: Check to make sure the servo will move the
carburetor in the correct directions before proceeding.
In most cases, the servo arm will angle back for closed.
Check to make sure that operating the carburetor
linkage manually and the direction the servo operates in
provides the correct results.

 Step 14

Center the throttle stick and trim. Secure the servo horn to
the throttle servo using the screw provided with the servo
using a #1 Phillips screwdriver. Attaching the horn using this
method will give equal movement of the horn to both low

 Step 12

Slide the pushrod into the pushrod tube. Connect the clevis
to the outer hole of the carburetor arm.

14 Hangar 9 Toledo Special Assembly Manual

throttle and full throttle.

Slide one of the plywood throttle tube supports on the
throttle tube as shown. Two supports have been provided,
but only one is necessary to support the throttle tube near
the servo.

 Step 16

 Step 17

Make a 90-degree bend in the pushrod wire at the mark
made in the previous step. Trim the wire 3/8-inch (9mm)
above the bend. Insert the bend through the hole in the
servo horn and secure the pushrod to the servo horn using a
pushrod keeper.

 Step 18

Check the operation of the carburetor and that it can move
from open to closed using the radio system. You may need
to use the end point adjustments in the radio programming
to fine-tune the operation of the throttle.

 Step 19

Use medium CA to glue the throttle tube support to the
fuselage side and to the pushrod tube.

4-Stroke Engine Installation

Required Parts

Fuselage assembly Motor mount (2)
#8 washer (8) 8-32 lock nut (4)
Clevis Clevis retainer
Engine
Pushrod tube, 12-inch (305mm)
8-32 x 1-inch machine screw (4)
8-32 x 3/4-inch machine screw (4)
Throttle pushrod, 16

Tools and Adhesives

Ruler Threadlock
Phillips screwdriver: #2 Felt-tipped pen
Medium grit sandpaper Medium CA
Drill Drill bit: 5/32-inch (4mm)
Clamp
Box wrench or nut driver: 11/32-inch

 Step 1

Locate the items to install the engine to your aircraft. You
will find these in the bags marked Pushrod Set and Motor
Mount. Set aside the 1
8-32 x 21/4-inch machine screws as they are not used when
installing glow engines.

1

/2-inch (420mm)

7

/8-inch (48mm) EP standoffs and the

 Step 2

Secure the mounts to the firewall using four 8-32 x 3/4-inch
machine screws and four #8 washers. Make sure to place
a drop of threadlock on each of the screws to prevent them
from vibrating loose.

Note: Blind nuts have been installed for both glow and
EP versions. Make sure to position the mounts at an
angle as shown.

 Step 3

Slide the engine between the mounts. Use a felt-tipped pen
to mark the locations for the throttle pushrod tube on the
firewall.

15Hangar 9 Toledo Special Assembly Manual

Note: It may be necessary to rotate the carburetor to
match the photo below. Follow the instructions included
with youtr engine if repositioning the carburetor is
necessary.

 Step 4

Use a drill and 5/32-inch (4mm) drill bit to drill a hole
through the firewall at the mark made in the previous step.

 Step 5

Use medium grit sandpaper to scuff the outside of the
12-inch (305mm) pushrod tube. This will provide a better
surface for the CA to adhere to when gluing the tube in
position.

 Step 6

Insert the throttle tube into the hole drilled in Step 4. Leave
roughly 1/8-inch (3mm) of the tube exposed so it will not
interferre with the operation of the throttle. Use medium CA
to glue the tube to the firewall.

 Step 7

Position the engine on the mounts so the face of the drive
washer is 41/2-inches (114mm) forward of the firewall. Use
a pencil or drill bit to transfer the locations for the engine
mounting bolts onto the engine mounts. Use a clamp to hold
the position of the engine while marking the engine mount.

 Step 8

Use a drill and 5/32-inch (4mm) drill bit to drill the holes for
the engine mounting screws in the engine mounts.

Hint: If you have access to a drill press, it is highly
recommended that you use it. Using a drill press for
drilling these holes will guarantee they are straight.

16 Hangar 9 Toledo Special Assembly Manual

 Step 9

Use four 8-32 x 1-inch machine screws, four #8 washers
and four 8-32 lock nuts to secure your engine to the mounts.
Use a #2 Phillips screwdriver and 11/32-inch box wrench or
nut driver to tighten the hardware.

 Step 11

Slide one of the plywood throttle tube supports on the
throttle tube as shown. Two supports have been provided,
but only one is necessary to support the throttle tube near
the servo.

 Step 13

Center the throttle stick and trim. Secure the servo horn to
the throttle servo using the screw provided with the servo
using a #1 Phillips screwdriver. Attaching the horn using this
method will give equal movement of the horn to both low
throttle and full throttle.

 Step 10

Use side cutters to trim the pushrod tube at the forward end
of the servo as shown.

 Step 12

Use side cutters to remove one of the arms from a
180-degree servo horn.

 Step 14

Open the bag marked fuselage. Remove the clevis retainer
and slide it onto the clevis from the bag. The clevis is then
threaded 10 turns on the 161/2-inch (420mm) pushrod.

 Step 15

Slide the pushrod into the pushrod tube. Connect the clevis
to the hole of the servo arm that is 1/2-inch (12mm) from
the center of the servo horn. Use the radio system to move
the throttle to the low position.

17Hangar 9 Toledo Special Assembly Manual

 Step 16

Physically move the carburetor to the closed position. Use
a felt-tipped pen to mark the pushrod where it crosses the
middle hole of the carburetor arm.

 Step 17

Make a Z-bend in the pushrod wire at the mark made in the
previous step. Insert the bend through the middle hole in the
carburetor arm and secure the pushrod to the servo horn
using a pushrod keeper.

Note: You will need to remove the carburetor arm
from the carburetor in most cases. Make sure the arm
is secure and aligned correctly before proceeding with
adjusting the radio system.

Fuel Tank Installation

Required Parts

Fuselage assembly Fuel tank assembly
#4 washer Tie-wrap
4-40 x 3/8-inch socket head screw

Tools and Adhesives

Side cutter
Ball driver or hex wrench: 3/32-inch
Hobby knife with #11 blade

 Step 1

Remove the hatch from the bottom of the fuselage. Magnets
hold the rear of the hatch while tabs at the front key to the
fuselage to keep it secure. The rear only need to be lifted
slightly to remove the hatch, as lifting it too much may
damage the tabs at the front.

 Step 18

Check the operation of the carburetor and that it can move
from open to closed using the radio system. You may need
to use the end point adjustments in the radio programming
to fine-tune the operation of the throttle.

Note: Check to make sure the servo will move the
carburetor in the correct directions before proceeding.
In most cases, the servo arm will angle back for closed.
Check to make sure that operating the carburetor
linkage manually and the direction the servo operates in
provides the correct results.

18 Hangar 9 Toledo Special Assembly Manual

 Step 19

Use medium CA to glue the throttle tube support to the
fuselage side and to the throttle pushrod tube.

 Step 2

Clunk

Vent Line

Top View

Side View

Vent Line (faces top of fuselage)

To Muffler

To Carburetor

Open the bag with the fuel tank. The plywood tray can be set
aside as it is for the EP version and will not be used.

 Step 3

Position the tie-wrap in the fuselage as shown. Make
sure the tie-wrap will not pull on the throttle tube and is
positioned to the inside of the tube as shown.

 Step 4

Inspect the fuel tank to determine the position of the vent
tube inside the tank. It is important to note which direction
the vent line faces so the tank can be installed in the correct
direction. Also note which fuel tubes go to the vent line
and to the clunk so they can be connected to the engine
correctly.

 Step 5

Insert the fuel tank into the fuselage while guiding the fuel
tubes through the hole in the firewall. Make sure the vent
line faces the top of the fuselage before using the tie-wrap
to secure the position of the tank in the fuselage. Use side
cutters to trim the excess tie-wrap so it will not interfere with
the installation of the hatch on the bottom of the fuselage.

 Step 6

Use a hobby knife with a #11 blade to remove the covering
from the screw hole at the rear of the fuselage hatch.

19Hangar 9 Toledo Special Assembly Manual

 Step 7

Place the fuselage hatch back into position on the bottom of
the fuselage. Use a 4-40 x 3/8-inch socket head screw and
#4 washer to secure the hatch back on the fuselage. Use a
3/32-inch ball driver or hex wrench to tighten the screw.

 Step 8

Install the muffler on the engine following the instructions
provided with the engine. Connect the fuel line from the
clunk to the carburetor and the vent line from the tank to the
muffler.

Electric Motor Installation

Required Parts

Fuselage assembly Plywood battery tray
#8 washer (4) Hook and loop strap
Tie-wrap (not included) #4 washer (2)
4-40 x 3/8-inch socket head screw (2)

15

1

/16-inch (48mm) standoff (4)
Hook and loop tape (not included)
8-32 x 2

Tools and Adhesives

Hobby knife with #11 blade Drill
Phillips screwdriver: #2
Drill bit: 5/32-inch (4mm)
Ball driver or hex wrench: 3/32-inch

 Step 1

Locate the items to install the electric motor and speed
control in the fuselage.

1

/4-inch machine screw (4)

 Step 2

Use hook and loop tape (not included) to secure the speed
control to the plywood battery tray. The tray is symmetrical
with no official top or bottom to the tray until the speed
control is attached. The side with the speed control will now
be considered the top of the tray.

 Step 3

Insert the hook and loop strap in the fuselage as shown.

20 Hangar 9 Toledo Special Assembly Manual

 Step 4

Insert the battery tray in the fuselage with the speed control
facing to the top of the fuselage. Make sure to guide the
wires for the motor through the hole in the firewall and the
wires for the battery and connection to the receiver are under
the battery tray support. Slide the tray rearward so it keys
into the former at the rear of the tray. The front of the tray
is secured using two 4-40 x 3/8-inch socket head screws
and two #4 washers. Use threadlock on the screws before
tightening them using a 3/32-inch hex wrench or ball driver.

Hint: Use low-tack tape to keep the hook and loop strap
out of the way while installing the battery tray.

 Step 6

Secure the battery in the fuselage using the hook and
loop strap. It is suggested to use a piece of hook and loop
material (not included) between the battery and battery tray
to keep the battery from sliding on the battery tray in flight.

 Step 7

Use a hobby knife and #11 blade to remove the covering
from the fuselage hatch so it can be removed easily to
access the battery. This will also provide an exit for air to
escape after entering the fuselage.

 Step 5

Plug the speed control lead into the throttle channel of the
receiver. Mount the switch from the E-Flite 60-amp ESC in
the switch location on the side of the fuselage in the battery
compartment.

21Hangar 9 Toledo Special Assembly Manual

 Step 8

Place the fuselage hatch back onto the bottom of the
fuselage.

 Step 9

Use a hobby knife with a #11 blade to remove the three
plugs in the firewall to allow air to pass into the fuselage.

 Step 10

Use a drill and 5/32-inch drill bit to enlarge the outer holes
on the motor mount. Make sure to hold the mount securely
when drilling as it can be easily removed from your hand and
cause personal injury.

Hint: It is highly recommended to use a drill press for
drilling the mount if one is available.

 Step 11

Secure the mount to the motor using the hardware provided
with the motor. Use #2 Phillips screwdriver and threadlock
to secure the screws.

 Step 12

Attach the motor to the firewall using four 8-32 x 2-1/4-inch
machine screws, four 1-15/16- (48mm) standoffs and four
#8 washers. Use threadlock on the screws to prevent them
from vibrating loose.

 Step 13

Connect the leads from the motor to the leads from the
speed control. Use the radio system to operate the motor
and check its rotation. When viewed from the front of the
fuselage the motor will rotate counterclockwise. If not, follow
the instructions provided with the speed controller to correct
the direction of rotation. Use a tie-wrap (not included) to
secure the motor leads so they will not interfere with the
operation of the motor.

22 Hangar 9 Toledo Special Assembly Manual

Cowling Installation

Required Parts

Fuselage assembly #4 washer (4)\
Painted cowling Clear cowling template
Spinner Spinner backplate
Fuel tubing, 1/4-inch (6mm) (4)
#4 x 1/2-inch sheet metal screw (2)
4-40 x 1/2-inch socket head screw (4)

Tools and Adhesives

Hobby scissors Phillips screwdriver: #1
Metric propeller reamer
Rotary tool with sanding drum
Ball driver or hex wrench: 3/32-inch

 Step 3

Remove the engine from the firewall and position the clear
cowling on the front of the fuselage. Use the templates and a
felt-tipped pen to transfer the locations to the clear cowling.

Note: If you are using an electric motor, you can skip
directly to Step 6 and mount the cowl as there is no
cutting necessary for an electric motor.

 Step 1

Locate the items necessary to install the cowling and
spinner. You will also need the painted cowling and clear
cowling as well.

 Step 2

Use cardstock to make template indicating the needle valve,
engine head and muffler, as well as any other items that may
protrude through the cowling.

 Step 4

Install the engine back on the fuselage. Check the fit of
the clear cowling over the engine and make any necessary
adjustments to the clear cowling fits without hitting any of
the engine components.

 Step 5

After the clear cowl has been trimmed and fit, you can slide
it over the painted cowl and transfer the outlines to the
painted cowl. Check the fit of the painted cowling on the
fuselage.

23Hangar 9 Toledo Special Assembly Manual

 Step 7

Use the screws prepared in the previous step and a
3/32-inch ball driver or hex wrench to attach the cowl
to the fuselage.

 Step 8

Slide the spinner backplate onto the shaft of your motor. It
may be necessary to use a reamer to enlarge the hole in the
spinner to fit your shaft.

 Step 6

Prepare the four 4-40 x 1/2-inch socket head screws for
installation by sliding a #4 washer and a piece of 1/4-inch
(6mm) fuel tubing on each screw as shown.

Note: If you are using an electric motor, you will
need to install the propeller adapter first. Follow the
instructions included with the motor for the installation
procedure for the adapter.

Note: It may be necessary to enlarge the hole in the
spinner backpolate to fit you motor or engine. Use a
metric propeller reamer for this job.

24 Hangar 9 Toledo Special Assembly Manual

 Step 9

Slide the propeller on the motor shaft. Align the propeller so
it almost touches the two small pegs that protrude from the
spinner backplate.

 Step 10

Use the propeller nut (and washer) to secure the propeller
and spinner backplate. Make sure to use a box wrench when
tightening the propeller nut on a glow engine. Using pliers or
an adjustable wrench may slip and damage the nut.

 Step 11

Slide the spinner cone into position on the spinner backplate.
It will key into the grooves of the backplate. Make sure that
the propeller does not touch the spinner cone. If it does,
remove the cone and reposition the propeller in relation to
the backplate. Once the propeller is positioned, use two #4 x
1/2-inch sheet metal screws and a #1 Phillips screwdriver to
secure the spinner cone to the backplate.

Window Installation

Required Parts

Fuselage assembly Windshield
Center window (2)
Rear window (right and left)
Forward window (right and left)

Tools and Adhesives

Low-tack tape Canopy glue

 Step 1

Locate the windows and windshield as listed in the parts.
All the windows are pre-trimmed and ready to mount in the
fuselage. The only thing that will take time is allowing for the
glue to cure.

25Hangar 9 Toledo Special Assembly Manual

 Step 2

Check the fit of the windows in the sides of the fuselage. The
windows fit on the inside of the fuselage to hide the edges.
Once the right and left windows have been determined, use
canopy glue to glue the windows in the fuselage sides. Use low­tack tape to keep the windows in position until the glue cures.

 Step 3

The windshield is installed in the same manner as the side
windows. Once everything has been placed, set the fuselage
aside to allow the glue to fully cure.

Aileron Servo Installation

Required Parts

Wing panel (right and left) Clevis (2)
Clevis retainer (2) Pushrod keeper (2)
Servo with hardware (2)

9-inch (228mm) servo extension (2)
Aileron servo mounting blocks (4)

7

2

/8-inch (73mm) pushrod wire (2)

#4 x 1/2-inch sheet metal screw (8)

Tools and Adhesives

Phillips screwdriver: #1 30-minute epoxy
Mixing sticks Mixing cup
Drill Pencil
Ruler Thin CA
Small clamps Medium grit sandpaper
Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm)

 Step 1

Locate the items necessary to install the aileron servos in
the wing. Most items are from the bag marked wing. You will
also need the aileron pushrod wires from the bag marked
pushrod.

 Step 2

Remove the servo cover for the aileron from the wing panel.
Note the location of the servo horn exit on the cover and
how it aligns with the control horn.

 Step 3

Prepare a 180-degree servo horn by removing one of the
arms from the horn as show. Use a pin drill and 5/64-inch
(2mm) drill bit to enlarge the outer hole that is 9/16-inch
(15mm) from the center of the arm.

26 Hangar 9 Toledo Special Assembly Manual

 Step 4

Install the rubber grommets and brass eyelets in the servo
according to the instructions provided with your servo or
radio instruction manual. Use the radio system to center the
aileron servo. After removing the stock servo arm, install the
180-degree servo horn that was prepared in the previous
step. Note the direction of the arm in relationship to the
servo and servo cover.

 Step 6

Use medium grit sandpaper to roughen the servo mounting
block where it will fit against the servo cover. This will
improve the surface for bonding the epoxy in the following
step. Make sure to sand the end grain of the blocks.

 Step 8

Position the servo on the servo cover. Leave a small gap of
1/32-inch (1mm) between the servo and cover so vibration
won’t be transferred through the cover and into the servo.
Use a pencil to mark the locations for the four servo
mounting screws.

 Step 5

With the arm centered in the opening in the servo cover, use
a pencil to transfer the location of the servo on the cover.

 Step 7

Use 30-minute epoxy to glue the blocks to the servo cover at
the marks made earlier. Use clamps or tape to keep the block
tight against the servo cover until the epoxy fully cures.

Important: Make sure the blocks are at least 1/16-inch
(1.5mm) from the edge of the servo cover. If not, the
cover may not fit back onto the wing as the blocks will
interfere with the fit.

 Step 9

Use a drill and 1/16-inch (1.5mm) drill bit to drill the
four holes on the blocks for the servo mounting screws.
Place 2 to 3 drops of thin CA in each hole to harden the
surrounding wood.

27Hangar 9 Toledo Special Assembly Manual

 Step 10

Use a #1 Phillips screwdriver and the screws provided with
the servo to secure the servo to the mounting blocks.

 Step 12

Apply 2 to 3 drops of thin CA into each of the holes for the
servo mounting cover screws to harden the surrounding
wood.

 Step 14

Use four #4 x 1/2-inch sheet metal screws and a #1 Phillips
screwdriver to secure the servo cover to the wing.

 Step 11

Secure a 9-inch (228mm) servo extension to the aileron
servo lead. Use string or a commercially available connector
to keep the connection from unplugging accidentally inside
the wing.

 Step 13

Remove the tape that secures the string inside the opening
for the aileron servo. Tie the string around the end of the
extension. Use the string to pull the aileron servo extension
into the opening at the center of the wing as shown.

 Step 15

Insert the bend from the 27/8-inch pushrod wire into the hole
drilled in the aileron servo horn. Use a pushrod connector to
secure the wire to the horn.

28 Hangar 9 Toledo Special Assembly Manual

 Step 16

Slide a clevis retainer on a clevis, then thread the clevis
on the pushrod wire. With the radio system on to keep the
aileron servo centered, thread the clevis in or out so the
aileron aligns with the trailing edge of the wing. Connect the
clevis to the center hole of the aileron control horn then slide
the clevis retainer on the clevis to keep it secure.

Wing Installation

Required Parts

Wing bolt plate
Fuselage assembly
Nylon wing bolt (2)
Wing panel assembly (right and left)
Anodized aluminum wing tube
Anodized aluminum anti-rotation tube

 Step 1

Locate the items necessary to mount the wing to the
fuselage. Most items are in the bag marked wing. The wing
tubes are unmarked, but the bag contains only the anodized
wing tube and the anodized anti-rotation tube. A small flat
screwdriver can be used to remove obstructions.

 Step 3

Slide the remaining wing panel on the tubes. The two wing
panels will fit tightly together.

 Step 4

Position the wing over the fuselage. Plug the servo
extensions from the aileron servos into the Y-harness or
servo extensions that were plugged into the receiver when it
was installed earlier.

 Step 17

Repeat Steps 1 through 16 to install the aileron servo in the
opposite wing panel.

 Step 2

Slide the anodized wing tube and the anodized anti-rotation
tube into one of the wing panels. The tubes will slide in
easily. If not, look for obstructions in the wing tube.

29Hangar 9 Toledo Special Assembly Manual

 Step 5

Slide the wing forward so the wing dowels go into the holes
in the fuselage.

 Step 6

Position the wing bolt plate over the holes at the rear of the
wing. The nylon wing bolts will go through the wing bolt
plate, through the wing and thread into the blind nuts that
have been installed in the fuselage. Tighten the nylon bolts to
secure the wing to the fuselage.

Center of Gravity

An important part of preparing the aircraft for flight
is properly balancing the model.

Caution: Do not inadvertently skip this step!

The recommended Center of Gravity (CG) location for the
your model is 23/4-inch (70mm) back, or 25% of the chord,

from the leading edge of the wing. Mark the location for
the Center of Gravity on the bottom of the wing next to the

fuselage as shown. The CG range for your model is 21/2 to 3
inches (64mm to 76mm) from the leading edge of the wing

When balancing your model, support the plane upright at the
marks made on the bottom of the wing with your fingers or
a commercially available balancing stand. This is the correct
balance point for your model. You might find you may be
required to add a small amount of weight to either the front
or back of the fuselage to achieve the correct balance.

Control Throws

 Step 1

Turn on the transmitter and receiver of your model. Check
the movement of the rudder using the transmitter. When
the stick is moved right, the rudder should also move right.
Reverse the direction of the servo at the transmitter if
necessary.

 Step 2

Check the movement of the elevator with the radio system.
Moving the elevator stick toward the bottom of the
transmitter will make the airplane elevator move up.

 Step 3

Check the movement of the ailerons with the radio system.
Moving the aileron stick right will make the right aileron
move up and the left aileron move down.

 Step 4

Use a ruler to adjust the throw of the elevator, ailerons and
rudder.

After the first flights, the CG position can be adjusted for
your personal preference.

30 Hangar 9 Toledo Special Assembly Manual

Aileron High Rate

Up 1-inch (25mm) 23 Degrees
Down 1-inch (25mm) 23 Degrees

Aileron Low Rate

Up 5/8-inch (16mm) 14 Degrees
Down 5/8-inch (16mm) 14 Degrees

Elevator High Rate

3

Up 1
Down 13/8-inch (35mm) 21 Degrees

Elevator Low Rate

Up 7/8-inch (22mm) 14 Degrees
Down 7/8-inch (22mm) 14 Degrees

Rudder High Rate

Left 1
Right 11/2-inch (38mm) 25 Degrees

Rudder Low Rate

Left 1-inch (25mm) 17 Degrees
Right 1-inch (25mm) 17 Degrees

Note: Measurements are taken at the widest point on
the control surface.

These are general guidelines measured from our own flight
tests. You can experiment with higher or lower rates to
match your preferred style of flying.

Note: Travel Adjust, Sub Trim and Dual Rates are
not listed and should be adjusted according to each
individual model and preference.

/8-inch (35mm) 21 Degrees

1

/2-inch (38mm) 25 Degrees

Flight Preparations

Flight preparations must be checked each time you travel
to the flying field. Because your model will encounter a
variety of situations, it is best to keep an eye on the various
components of your model to keep it in the best flying
condition.

 Checking the Frequency

When using a Spektrum radio system, follow the guidelines
for use of DSM radio systems at your particular field.

 Checking the Controls

Before starting your engine, check to make sure the controls
are operating in the correct directions and the linkages and
surfaces are not binding anywhere. Also look at the clevises
and clevis retainers to make sure they are secure and will not
come loose or fail in flight.

 Fueling your Model

Fill the fuel tank with the proper fuel. Fill the tank by
connecting the fuel pump to the line going to the needle
valve or to the fuel dot on the side of the cowling.
Disconnect the fuel line attached to the pressure fitting of the
muffler; your tank is full when fuel begins to run out of the
pressure line. Reconnect the fuel lines to the needle valve
assembly or insert the plug into the fuel dot and connect the
line to the muffler.

Note: It is very important to reconnect the lines to the
correct place. If they are reconnected incorrectly, the
engine will not run properly.

Maintaining Your Model

The following is a check list that you should follow
every time you have completed a flying session with your
model. Doing so will keep your aircraft in the best flying
condition.

Clean Up

After a long flying session with your model, you will want to
clean it up before loading it into your vehicle to head home.
Use a cleaner and a paper towel to wipe down the exterior
of your plane, removing the fuel residue. Remember, a clean
plane will last longer since the fuel won’t be allowed to soak
into any exposed wood.

Checking the Propeller

Check to make sure the propeller is tightly secured to
the engine. If not, remove the spinner and use a crescent
wrench to tighten it back down. If you have had any not so
great landings, you will want to inspect the propeller for
any damage. Small nicks and scratches can quickly become
fractures, causing the propeller to be unsafe for flight.
Always carry a few spare propellers so a damaged propeller
can be replaced at the field, increasing your flying time.

Checking the Clevises

Inspect the aileron, elevator and rudder clevises to make
sure they are connected and in good working order. If you
find a clevis that is showing signs of wear or is broken,
replace it with a new clevis. Also check the nylon connectors
at the servo for any wear or damage. If they look worn or in
bad shape, replace them as well.

31Hangar 9 Toledo Special Assembly Manual

Checking the Control Horns

Inspect the control horns to make sure they have not
crushed the wood of the control surface. If so, remove the
control horn screws to remove the control horn. Place 2–3
drops of thin CA into each of the screw holes. In addition,
use a T-pin to poke small holes in the covering in the area
where the control horn mounts, then saturate the area with
thin CA. This will harden the wood and give the control
horns a solid surface to be mounted to.

Checking the Wheel Collars

Check the setscrews on the wheel collars for the main and
tail wheel to make sure they are not loose. Use a 1.5mm
hex wrench to tighten the setscrews. It is suggested if they
loosen frequently to remove them, apply threadlock to the
setscrews, then secure the wheel collars back into position.
The threadlock and hex wrench are included in the kit for
this purpose.

Check the Muffler Bolts

Use a 2.5mm hex wrench (Evolution 2-stroke) or box wrench
(Saito 4-stroke) to make sure the hardware holding the
muffler onto the engine is tight and has not vibrated loose
during flight.

Check the Engine Mount Bolts

Remove the spinner and propeller from the engine. Remove
the exhaust stacks from the fuselage, and then remove the
cowling from the fuselage. Remove the muffler from the
engine, and then use a Phillips screwdriver to make sure the
four bolts securing the engine to the mount are tight.

Safety Do’s and Don’ts for Pilots

• Ensure that your batteries have been properly charged

prior to your initial flight.

• Keep track of the time the system is turned on so

you will know how long you can safely operate your
system.

• Perform a ground range check prior to the initial flight

of the day. See the “Daily Flight Checks Section” for
information.

• Check all control surfaces prior to each takeoff.

• Do not fly your model near spectators, parking areas or

any other area that could result in injury to people or
damage of property.

• Do not fly during adverse weather conditions. Poor

visibility can cause disorientation and loss of control of
your aircraft. Strong winds can cause similar problems.

• Do not point the transmitter antenna directly toward the

model. The radiation pattern from the tip of the antenna
is inherently low.

• Do not take chances. If at any time during flight

you observe any erratic or abnormal operation, land
immediately and do not resume flight until the cause of
the problem has been ascertained and corrected. Safety
can never be taken lightly.

Dual Rate Recommendations

• We recommend that the rudder dual rate be set to Low

for takeoff to help minimize overcorrection during the
takeoff roll.

• We recommend the rudder dual rate be set to High

for landing to help maintain heading as the model
transitions from flying speed to taxi speeds.

• Elevator and Aileron dual rates should be adjusted

for personal feel and also if there is any unusual wind
conditions.

Daily Flight Checks

 Step 1

Check the battery voltage on both the transmitter and
the receiver battery packs. Do not fly below 4.3V on the
transmitter if you are using a Spektrum transmitter that uses
4-cells to power the transmitter. Do not fly below 9.5V on

the transmitter if you are using a JR or Spektrum transmitter

that uses 8-cells to power the transmitter. Do not fly if the
receiver pack is at or below 4.7V. To do so can crash your
aircraft.

Note: When you check these batteries, ensure that
you have the polarities correct on your expanded scale
voltmeter.

 Step 2

Check all hardware (linkages, screws, nuts, and bolts) prior
to each day’s flight. Be sure that binding does not occur and
that all parts are properly secured.

 Step 3

Ensure that all surfaces are moving in the proper manner.

 Step 4

Perform a ground range check before each day’s flying
session.

 Step 5

Prior to starting your aircraft, turn off your transmitter, then
turn it back on. Do this each time you start your aircraft.
If any critical switches are on without your knowledge, the
transmitter alarm will warn you at this time.

 Step 6

Check that all trim levers are in the proper location.

 Step 7

All servo pigtails and switch harness plugs should be
secured in the receiver. Make sure that the switch harness
moves freely in both directions.

32 Hangar 9 Toledo Special Assembly Manual

Age requirements

Age Recommendation: 14 years or over. This is not a toy.
This product is not intended for use by children without
direct adult supervision.

Safety, Precautions and Warnings

As the user of this product, you are solely responsible for
operating it in a manner that does not endanger yourself and
others or result in damage to the product or the property of
others.

Carefully follow the directions and warnings for this and any
optional support equipment (chargers, rechargeable battery
packs, etc.) that you use.

This model is controlled by a radio signal that is subject to
interference from many sources outside your control. This
interference can cause momentary loss of control so it is
necessary to always keep a safe distance in all directions
around your model, as this margin will help to avoid
collisions or injury.

• Always operate your model in an open area away from

cars, traffic or people.

• Avoid operating your model in the street where injury or

damage can occur.

• Never operate the model out into the street or populated

areas for any reason.

• Never operate your model with low transmitter batteries.

• Carefully follow the directions and warnings for this and

any optional support equipment (chargers, rechargeable
battery packs, etc.) that you use.

• Keep all chemicals, small parts and anything electrical out

of the reach of children.

• Moisture causes damage to electronics. Avoid water

exposure to all equipment not specifically designed and
protected for this purpose.

Warranty Information

WARRANTY PERIOD

Exclusive Warranty- Horizon Hobby, Inc., (Horizon)
warranties that the Products purchased (the “Product”) will
be free from defects in materials and workmanship at the
date of purchase by the Purchaser.

LIMITED WARRANTY

(a) This warranty is limited to the original Purchaser
(“Purchaser”) and is not transferable. REPAIR OR
REPLACEMENT AS PROVIDED UNDER THIS WARRANTY

IS THE EXCLUSIVE REMEDY OF THE PURCHASER. This

warranty covers only those Products purchased from an
authorized Horizon dealer. Third party transactions are not
covered by this warranty. Proof of purchase is required
for warranty claims. Further, Horizon reserves the right to
change or modify this warranty without notice and disclaims
all other warranties, express or implied.

(b) Limitations- HORIZON MAKES NO WARRANTY OR

REPRESENTATION, EXPRESS OR IMPLIED, ABOUT

NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE OF THE PRODUCT. THE
PURCHASER ACKNOWLEDGES THAT THEY ALONE HAVE
DETERMINED THAT THE PRODUCT WILL SUITABLY MEET
THE REQUIREMENTS OF THE PURCHASER’S INTENDED
USE.

(c) Purchaser Remedy- Horizon’s sole obligation hereunder
shall be that Horizon will, at its option, (i) repair or (ii)
replace, any Product determined by Horizon to be defective.
In the event of a defect, these are the Purchaser’s exclusive
remedies. Horizon reserves the right to inspect any and
all equipment involved in a warranty claim. Repair or
replacement decisions are at the sole discretion of Horizon.
This warranty does not cover cosmetic damage or damage
due to acts of God, accident, misuse, abuse, negligence,
commercial use, or modification of or to any part of the
Product. This warranty does not cover damage due to
improper installation, operation, maintenance, or attempted
repair by anyone other than Horizon. Return of any goods
by Purchaser must be approved in writing by Horizon before
shipment.

DAMAGE LIMITS

HORIZON SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT
OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR
PRODUCTION OR COMMERCIAL LOSS IN ANY WAY
CONNECTED WITH THE PRODUCT, WHETHER SUCH CLAIM
IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE, OR
STRICT LIABILITY. Further, in no event shall the liability of
Horizon exceed the individual price of the Product on which
liability is asserted. As Horizon has no control over use,
setup, final assembly, modification or misuse, no liability
shall be assumed nor accepted for any resulting damage or
injury. By the act of use, setup or assembly, the user accepts
all resulting liability.

If you as the Purchaser or user are not prepared to accept
the liability associated with the use of this Product, you
are advised to return this Product immediately in new and
unused condition to the place of purchase.

Law: These Terms are governed by Illinois law (without
regard to conflict of law principals).

SAFETY PRECAUTIONS

This is a sophisticated hobby Product and not a toy. It must
be operated with caution and common sense and requires
some basic mechanical ability. Failure to operate this Product
in a safe and responsible manner could result in injury or
damage to the Product or other property. This Product
is not intended for use by children without direct adult
supervision. The Product manual contains instructions for
safety, operation and maintenance. It is essential to read and
follow all the instructions and warnings in the manual, prior
to assembly, setup or use, in order to operate correctly and
avoid damage or injury.

33Hangar 9 Toledo Special Assembly Manual

QUESTIONS, ASSISTANCE, AND REPAIRS

Your local hobby store and/or place of purchase cannot
provide warranty support or repair. Once assembly, setup
or use of the Product has been started, you must contact
Horizon directly. This will enable Horizon to better answer
your questions and service you in the event that you may
need any assistance. For questions or assistance, please
direct your email to [e-mail], or
call 877.504.0233 toll free to speak to a service technician.

INSPECTION OR REPAIRS

If this Product needs to be inspected or repaired, please
call for a Return Merchandise Authorization (RMA). Pack
the Product securely using a shipping carton. Please note
that original boxes may be included, but are not designed
to withstand the rigors of shipping without additional
protection. Ship via a carrier that provides tracking and
insurance for lost or damaged parcels, as Horizon is not
responsible for merchandise until it arrives and is accepted
at our facility. A Service Repair Request is available at www.
horizonhobby.com on the “Support” tab. If you do not have
internet access, please include a letter with your complete
name, street address, email address and phone number
where you can be reached during business days, your RMA
number, a list of the included items, method of payment
for any non-warranty expenses and a brief summary of the
problem. Your original sales receipt must also be included
for warranty consideration. Be sure your name, address,
and RMA number are clearly written on the outside of the
shipping carton.

NON-WARRANTY REPAIRS

Should your repair not be covered by warranty the repair
will be completed and payment will be required without
notification or estimate of the expense unless the expense

exceeds 50% of the retail purchase cost. By submitting the

item for repair you are agreeing to payment of the repair
without notification. Repair estimates are available upon
request. You must include this request with your repair. Non­warranty repair estimates will be billed a minimum of 1/2
hour of labor. In addition you will be billed for return freight.
Please advise us of your preferred method of payment.
Horizon accepts money orders and cashiers checks, as
well as Visa, MasterCard, American Express, and Discover
cards. If you choose to pay by credit card, please include
your credit card number and expiration date. Any repair
left unpaid or unclaimed after 90 days will be considered
abandoned and will be disposed of accordingly. Please note:
non-warranty repair is only available on electronics and
model engines.

United States:

Electronics and engines requiring inspection or repair should
be shipped to the following address:

Horizon Service Center

4105 Fieldstone Road

Champaign, Illinois 61822

All other Products requiring warranty inspection or repair
should be shipped to the following address:

United Kingdom:

Electronics and engines requiring inspection or repair should
be shipped to the following address:

Horizon Hobby UK

Units 1-4 Ployters Rd

Staple Tye

Harlow, Essex

CM18 7NS

United Kingdom

Please call [phone] or e-mail us at sales@
horizonhobby.co.uk with any questions or concerns
regarding this product or warranty.

Germany:

Electronics and engines requiring inspection or repair should
be shipped to the following address:

Horizon Technischer Service

Hamburger Strasse 10

25335 Elmshorn

Germany

Please call [phone] or e-mail us at service@
horizonhobby.de with any questions or concerns regarding
this product or warranty.

CE Compliance Information for the

European Union

WARRANTY INSPECTION AND REPAIRS

To receive warranty service, you must include your original
sales receipt verifying the proof-of-purchase date. Provided
warranty conditions have been met, your Product will be
repaired or replaced free of charge. Repair or replacement
decisions are at the sole discretion of Horizon Hobby.

34 Hangar 9 Toledo Special Assembly Manual

Please call 877-504-0233 or e-mail us at productsupport@
horizonhobby.com with any questions or concerns regarding
this product or warranty.

Horizon Product Support

4105 Fieldstone Road

Champaign, Illinois 61822

INSTRUCTIONS FOR DISPOSAL OF WEEE BY
USERS IN THE EUROPEAN UNION

This product must not be disposed of with other waste.
Instead, it is the user’s responsibility to dispose of their
waste equipment by handing it over to a designated
collection point for the recycling of waste electrical and
electronic equipment. The separate collection and recycling
of your waste equipment at the time of disposal will help to
conserve natural resources and ensure that it is recycled in
a manner that protects human health and the environment.
For more information about where you can drop off your
waste equipment for recycling, please contact your local city
office, your household waste disposal service or where you
purchased the product.

2009 Official Academy of Model

Aeronautics Safety Code

GENERAL

1. A model aircraft shall be defined as a non-human­carrying device capable of sustained flight in the
atmosphere. It shall not exceed limitations established
in this code and is intended to be used exclusively for
recreational or competition activity.

2. The maximum takeoff weight of a model aircraft,
including fuel, is 55 pounds, except for those flown
under the AMA Experimental Aircraft Rules.

3. I will abide by this Safety Code and all rules established
for the flying site I use. I will not willfully fly my model
aircraft in a reckless and/or dangerous manner.

4. I will not fly my model aircraft in sanctioned events,
air shows, or model demonstrations until it has been
proven airworthy.

5. I will not fly my model aircraft higher than approximately
400 feet above ground level, when within three (3) miles
of an airport without notifying the airport operator. I will
yield the right-of-way and avoid flying in the proximity of
full-scale aircraft, utilizing a spotter when appropriate.

6. I will not fly my model aircraft unless it is identified with
my name and address, or AMA number, inside or affixed
to the outside of the model aircraft. This does not apply
to model aircraft flown indoors.

7. I will not operate model aircraft with metal-blade
propellers or with gaseous boosts (other than air),
nor will I operate model aircraft with fuels containing
tetranitromethane or hydrazine.

8. I will not operate model aircraft carrying pyrotechnic
devices which explode burn, or propel a projectile of
any kind. Exceptions include Free Flight fuses or devices
that burn producing smoke and are securely attached
to the model aircraft during flight. Rocket motors up
to a G-series size may be used, provided they remain
firmly attached to the model aircraft during flight. Model
rockets may be flown in accordance with the National
Model Rocketry Safety Code; however, they may not
be launched from model aircraft. Officially designated
AMAAir Show Teams (AST) are authorized to use
devices and practices as defined within the Air Show
Advisory Committee Document.

9. I will not operate my model aircraft while under the
influence of alcohol or within eight (8) hours of having
consumed alcohol.

10. I will not operate my model aircraft while using any drug
which could adversely affect my ability to safely control
my model aircraft.

11. Children under six (6) years old are only allowed on a
flightline or in a flight area as a pilot or while under flight
instruction.

12. When and where required by rule, helmets must be
properly worn and fastened. They must be OSHA, DOT,
ANSI, SNELL or NOCSAE approved or comply with
comparable standards.

RADIO CONTROL

1. All model flying shall be conducted in a manner to avoid
over flight of unprotected people.

2. I will have completed a successful radio equipment
ground-range check before the first flight of a new or
repaired model aircraft.

3. I will not fly my model aircraft in the presence of
spectators until I become a proficient flier, unless I am
assisted by an experienced pilot.

4. At all flying sites a line must be established, in front of
which all flying takes place. Only personnel associated
with flying the model aircraft are allowed at or in front of
the line. In the case of airshows demonstrations straight
line must be established. An area away from the line
must be maintained for spectators. Intentional flying
behind the line is prohibited.

5. I will operate my model aircraft using only radio­control frequencies currently allowed by the Federal
Communications Commission (FCC). Only individuals
properly licensed by the FCC are authorized to operate
equipment on Amateur Band frequencies.

6. I will not knowingly operate my model aircraft
within three (3) miles of any preexisting flying site
without a frequency-management agreement. A
frequencymanagement agreement may be an allocation
of frequencies for each site, a day-use agreement
between sites, or testing which determines that no
interference exists. A frequency-management agreement
may exist between two or more AMA chartered clubs,
AMA clubs and individual AMA members, or individual
AMA members. Frequency-management agreements,
including an interference test report if the agreement
indicates no interference exists, will be signed by all
parties and copies provided to AMA Headquarters.

7. With the exception of events flown under official AMA
rules, no powered model may be flown outdoors closer
than 25 feet to any individual, except for the pilot and
located at the flightline.

8. Under no circumstances may a pilot or other person
touch a model aircraft in flight while it is still under
power, except to divert it from striking an individual.

9. Radio-controlled night flying is limited to low­performance model aircraft (less than 100 mph). The
model aircraft must be equipped with a lighting system
which clearly defines the aircraft’s attitude and direction
at all times.

10. The operator of a radio-controlled model aircraft shall
control it during the entire flight, maintaining visual
contact without enhancement other than by corrective
lenses that are prescribed for the pilot. No model aircraft
shall be equipped with devices which allow it to be flown
to a selected location which is beyond the visual range
of the pilot.

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© 2009 Horizon Hobby, Inc.

4105 Fieldstone Road

Champaign, Illinois 61822

[phone]

horizonhobby.com

Hangar-9.com