Hangar 9 SU-26MM User Manual

3.1m SU-26MM Sukhoi ARF
Assembly Manual
Notice
All instructions, warranties and other collateral
documents are subject to change at the sole discretion
of Horizon Hobby, Inc. For up-to-date product
literature, visit http://www.horizonhobby.com and click
on the support tab for this product.
Meaning of Special Language
The following terms are used throughout the product
literature to indicate various levels of potential harm
when operating this product:
NOTICE: Procedures, which if not properly followed, create
a possibility of physical property damage AND a little or no
possibility of injury.
CAUTION: Procedures, which if not properly followed,
create the probability of physical property damage AND a
possibility of serious injury.
WARNING: Procedures, which if not properly followed,
create the probability of property damage, collateral damage,
and serious injury OR create a high probability of superficial
injury.
WARNING: Read the ENTIRE instruction manual to
become familiar with the features of the product before operating. Failure to operate the product correctly can result in damage to the product, personal property and cause serious injury.
This is a sophisticated hobby product and NOT a toy. It must be operated with caution and common sense and requires some basic mechanical ability. Failure to operate this Product in a safe and responsible manner could result in injury or damage to the product or other property. This product is not intended for use by children without direct adult supervision. Do not attempt disassembly, use with incompatible components or augment product in any way without the approval of Horizon Hobby, Inc. This manual contains instructions for safety, operation and maintenance. It is essential to read and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly and avoid damage or serious injury.
Table of Contents
Intro ................................................................................. 2
Product Support ..............................................................2
Specifications ................................................................... 2
Included Parts ................................................................. 3
Contents of Kit and Parts Number .................................... 4
Safety Precautions and Warnings .................................... 4
3.1m Sukhoi Operating Recommendations ...................... 5
Important Information Regarding Warranty ..................... 5
Using the Manual ............................................................. 5
Aileron Servos Installation ............................................... 7
Elevator Servo Installation ............................................. 11
Rudder Installation ......................................................... 13
Rudder Servos Installation ............................................. 14
Main Gear and Tail Gear Installation ............................... 15
Pipes/Canisters Mount Installation and Assembly ......... 18
Cowl Mounting ............................................................... 22
Engine, Throttle Servo and DA Muffler Installation ........ 24
Fuel Tank, Fill and Over Flow Installation ........................ 25
Ignition Module, Battery,
Regulator and Switch Installation .............................. 27
Receiver Mount and
Throttle Servo Regulator Installation ......................... 29
Receiver Battery Installation .......................................... 30
Satellite Receiver and Receiver Switch Installation ........ 31
Pilot/Panel Assembly and Installation ............................ 32
Center of Gravity ............................................................ 33
Applying Decals .............................................................34
Control Throws .............................................................. 36
Pro-Tips ......................................................................... 36
Preflight ......................................................................... 37
Range Test Your Radio ................................................... 37
Safety Do’s and Don’ts for Pilots ....................................37
Daily Flight Checks ......................................................... 37
Warranty and Repair Policy ............................................ 38
Warranty Services .......................................................... 38
Compliance Information for the European Union ........... 39
2010 Official Academy of
Model Aeronautics Safety Code .................................40
Intro
Intrigued by the challenge of creating model of the famed full-scale SU-26 Sukhoi that would hold its own against the best of scale acrobatic monoplane designs, Mike McConville stepped up and designed this masterpiece that has exceeded even his highest expectations. The 3.1m wingspan SU-26MM Sukhoi is a no-holds-barred IMAC and 3D/freestyle machine that has already proven itself at the highest levels of IMAC competition.
Finished in Mike’s new signature trim scheme for maximum visibility, top to bottom contrast and overall great looks, the 3.1m SU-26MM Sukhoi will deliver best of class performance for any serious pilot wanting uncompromised precision. Having meticulously designed the model to eliminate all roll and virtually all pitch coupling this the Sukhoi has arrow-like tracking that will let you concentrate on perfecting the maneuver at hand without the need to worry about correcting for any unwanted tendencies in the model.
All guess work had been taken out of this ARF, most popular choices for engine, exhaust system and even servo arrangements are covered in the manual. The Hangar 9 3.1m SU-26MM Sukhoi is the ultimate in giant scale acrobatic performance, solid construction, great looks and optimized visual presentation in the air. Enjoy your new Sukhoi and start turning heads at the flying field.
Product Support
For technical assistance with this product, please contact the appropriate Horizon Product Support office.
Specications
Wingspan 122 in (3.1m) Length 116 in (3m) Wing Area 2770 sq in (179 sq dm) Weight 38–42 lb (17.2–19.2 kg) Radio 4-channel (or greater) with 9–13
servos
Engine 150cc - 170cc gas engine
2 Hangar 9 3.1m Sukhoi SU-26MM ARF Assembly Manual2
PACKAGED IN KIT
Fuselage with hinged rudder 1 Right horizontal stabilizer with hinged elevator 1 Left horizontal stabilizer with hinged elevator 1 Wings with hinged aileron 1 Cowl 1
HARDWARE BAGS
Included Parts
Aileron and Elevator Control Horns, Plates and Nylon Wing Bolts
Ball Links
Pushrods, Washers and Locknuts
2.5mm and 4-40 Screws
Left Horns (Shorter) are for Elevators and Longer Ones for Aileron
3Hangar 9 3.1m Sukhoi SU-26MM ARF Assembly Manual
7
Safety Precautions and Warnings
4
5
15
2
11
1
8
6
17
3
Read and follow all instructions and safety precautions before use. Improper use can result in fire, serious injury and damage to property.
COMPONENTS
Use only with compatible components. Should any compatibility questions exist please refer to the product instructions, the component instructions or contact Horizon Hobby, Inc.
FLIGHT
Fly only in open areas to ensure safety. It is recommended flying be done at AMA (Academy of Model Aeronautics) approved flying sites.
PROPELLER
Keep loose items that can get entangled in the propeller away from the prop, including loose clothing, neck strap or other objects such as pencils and screwdrivers. Especially keep your hands away from the propeller as sever injury can occur. Using a thick glove is highly recommended.
BATTERIES
Notes on Lithium Polymer Batteries
Contents of Kit and Parts Number
Replacement Parts
1. HAN106001 Fuselage w/ Hatch, 3.1m Sukhoi MM ARF
2. HAN106002 Hatch w/ Canopy, 3.1m Sukhoi MM ARF
3. HAN106003 Left Wing Panel, 3.1m Sukhoi MM ARF
4. HAN106004 Right Wing Panel, 3.1m Sukhoi MM ARF
5. HAN106005 Cowl (2 piece), 3.1m Sukhou MM ARF
6. HAN106006 Left Stab Panel, 3,1m Sukhoi MM ARF
7. HAN106007 Right Stab Panel, 3.1m SukhoiMM ARF
8. HAN106008 Rudder, 3.1m Sukhoi MM ARF
9. HAN106009 Carbon Wing Tube, 3.1m Sukhoi MM ARF
10. HAN106010 Carbon Stab Tube, 3.1m Sukhoi MM ARF
11. HAN106011 Landing Gear, 3.1m Sukhoi MM ARF
12. HAN106012 Linkage Hdwr Set, 3.1m Sukhoi MM ARF
4 Hangar 9 3.1m Sukhoi SU-26MM ARF Assembly Manual
Replacement Parts
13. HAN106013 Wheel Pant Set, 3.1m Sukhoi MM ARF
14. HAN106014 Painted Pilot, 3.1m Sukhoi MM ARF
15. HAN106015 Main Wheel Set, 3.1m Sukhoi MM ARF
16. HAN106016 Main Axle Set, 3.1m Sukhoi MM ARF
17. HAN106017 Tail Wheel Assy, 3.1m Sukhoi MM ARF
18. HAN106018 55oz Gas Tank, 3.1m Sukhoi MM ARF
19. HAN106019 Exhaust/Batt Mnt, 3.1m Sukhoi MM ARF
20. HAN106020 Cowl/Cnpy screws, 3.1m Sukhoi MM ARF
21. HAN106021 Decal Set
22. HAN106022 Wing Bolts (6), 3.1m SukhoiMM ARF
23. HAN106023 Fiberglass Control Horn Set
When misused Lithium Polymer batteries are significantly
more volatile than alkaline or Ni-Cd/Ni-MH batteries used in RC applications. Always follow the manufacturer’s instructions when using and disposing of any batteries. Mishandling of Li-Po batteries can result in fire and rupture causing serious injury and damage.
SMALL PARTS
This kit includes small parts and should not be left unattended near children as choking and serious injury could result.
Age Recommendation:
For advanced fliers ages 14 and above. This is not a toy.
3.1m Sukhoi Operating Recommendations
• Inspectyourmodelbeforeeveryflighttomakecertainit
is airworthy.
• Beawareofanyotherradiofrequencyuserwhomay
present an interference problem.
• Alwaysbecourteousandrespectfulofotherusersof
your selected flight area.
• Chooseanareaclearofobstaclesandlargeenoughto
safely accommodate your flying activity.
• Makecertainthisareaisclearoffriendsandspectators
prior to launching your aircraft.
• Beawareofotheractivitiesinthevicinityofyourflight
path that could cause potential conflict.
• Carefullyplanyourflightpathpriortolaunch.
• AbidebyanyandallestablishedAMANationalModel
Aircraft Safety Code.
Important Information
Regarding Warranty
Please read our Warranty and Liability Limitations section before building this product. If you as the purchaser or user are not prepared to accept the liability associated with the use of this Product, you are advised to return this Product immediately in new and unused condition to the place of purchase.
UltraCote® Covering Colors
•Cream HANU878
•Orange HANU877
•PearlPurple HANU847
•Silver HANU881
Recommended Setup–2-Stroke Gas
•DA150
•DA-170
Recommended Spinner
5-inch purple Tru-Turn Ultimate Style with solid back plate.
•DA150,TT-5052-B-M-3W120-AP
•DA-170,TT-5052-B-M-DA170-AP
Optional Tuned Pipe and Canister
Installation
If you are installing the optional tuned pipe, the following items will be required:
•50mmdropheader,14-inchlongfortunedpipe(MTW,
RE3) and 8 to 9-inch for canister (MTW TD110)
•Clamps
•Couplers
Radio Equipment Requirements
The following items are recommended when installing the 9-Channel AR91000 (SPMAR9100) in your aircraft:
DS8911HV Digital Servo (8–12) JRPS8911HV JR 537 Servo (1) JRPS537 12-inch Servo Extension (2) (Ailerons) JRPA098 18-inch Servo Extension (2) (Ailerons) JRPA099 24-inch Servo Extension (1) (Throttle) JRPA102 36-inch Servo Extension (2) (Ailerons) JRPA103 48-inch Servo Extension (2) (Rudder) JRPA104 48-inch Servo Extension (2) (Elevators) JRPA104 (2) Receiver Packs, 4000mAh Spektrum SPMB4000LP Ignition Pack 2000mAh Spektrum SPMB2000LP JR Charge Switch JRPA004 JR MatchBox (4) JRPA900
Using the Manual
This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each major section. In addition, check boxes have been placed next to each step to keep track of each step completed.
Steps with a single box () are performed once, while steps with two or more boxes () indicate that the step
will require repeating, such as for a right or left wing panel, two servos, etc. Remember to take your time and follow the directions.
Transmitter Requirements
The 3.1m Sukhoi requires a minimum of a 4-channel radio to operate all the functions of your aircraft. However to get the best performance from the Sukhoi, a radio with mixing functions is recommended. We suggest the following radio systems available through Horizon Hobby or your local hobby distributor.
Spektrun DX8 SPM8800 JR Systems X9503 2.4GHz JRP2930 JR Systems 11X 2.4GHz JRP1100 JR Systems 12X 2.4GHz JRP1200
The Spektrum trademark is used with permission
of Bachmann Industries, Inc.
5Hangar 9 3.1m Sukhoi SU-26MM ARF Assembly Manual
Additional Required Tools
Additional Required Adhesives
Cut-off wheel Sanding drum Drill Epoxy brush Felt-tipped pen Ruler Hex wrench: 1.5mm, 2.5mm, 3mm, 4mm, 4.5mm, 3/32-
inch, 5/32-inch Iron Hobby knife with #11 blade Mixing cup Mixing stick Paper towel Pencil Hemostat Shoo Goo or Zap-A-Dap-A-Goo Phillips screwdriver: #1, #2 Pin vise Vise grip Masking tape Rotary tool Rubbing alcohol Nut driver: 1/4-inch Heat gun Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm),
3/32-inch (2.5mm), 3/16-inch (5mm)
Medium CA (PAAPT02) Thin CA (PAAPT08) CA remover/debonder (PAAPT16) CA accelerator (PAAPT15) Threadlock (PAAPT42) 30-Minute Epoxy, 8 oz (PAAPT39)
Before Starting Assembly
Before beginning the assembly of your model, remove each part from its bag for inspection. Closely inspect the fuselage, wing panels, rudder and stabilizer for damage. If you find any damaged or missing parts, contact the place of purchase.
If you find any wrinkles in the covering, use a heat gun or covering iron to remove them. Use caution while working around areas where the colors overlap to prevent separating the colors.
HAN100 – Heat Gun
HAN150 – Covering Glove
HAN101 – Sealing Iron
HAN141 – Sealing Iron Sock
6 Hangar 9 3.1m Sukhoi SU-26MM ARF Assembly Manual
Aileron Servos Installation
Required Parts
Wing panel Ball link (12) Control horns (4) (3D wing setup only) 4-40 screws (12)
7
2
/16-inch aileron pushrod (6) Locknuts (12)
Required Parts (not included)
JR 8911HV with hardware (4) or (6) or similar digital servo
JR 1-1/2-inch servo arm (4) or (6) JR heavy-duty servo extension, 36-inch (2) JR heavy-duty servo extension, 18-inch (2)
Required Tools and Adhesives
Pin vise Iron Thin CA Phillips screwdriver: #1 Drill bit: 1/16-inch 30-minute epoxy String (Dental floss) Masking tape Adhesive-backed hook and loop 3/32-inch ball driver Hobby knife
Wings will be setup with two different configurations, precision and 3D. For the precision setup two servos will be used one is mounted inboard and second servo outboard of the wing. Middle servo bay will be left unused. This is the configuration as the wings come out of the box. For 3D setup, all 3 servos will be installed and middle servo control
horns need to be glued in. Follow the below steps.
be installed in.
 2. Secure a 36-inch servo extension to the outboard
aileron servo lead using string or a commercially available connector. This will prevent the extension from accidentally disconnecting inside the wing.
 4. A string has been installed in the wing to pull the
aileron servo extension through the wing. Tie or tape the string to the end of the extension and pull the lead to the wing root.
Precision Wing Setup
1. Prepare the aileron servos by installing the rubber
grommets and brass eyelets. Hint: Prepare all servos for the wing at this time.
 5. Mount the servo such that the output shaft faces the
leading edge and prepare the linkage for installation.
 3. In order to harden the servo mounting holes in
the bays, mount the servo screws, back them out and apply some thin CA in the hole. Wait until CA is dry before installing the servo. Do this for every bay that a servo is to
7Hangar 9 3.1m Sukhoi SU-26MM ARF Assembly Manual
 6. Attach the linkage to the servo arm at the 1 inch
hole. If using aluminum JR arms, use the second hole from center outward. Use threadlock on all the screws except for the two setscrews of the arm.
 7. To adjust the length of linkages, servos need to be
powered and at center. The arm should be mounted parallel to the aileron hinge line; small adjustments can be made using sub-trim. Adjust the length of linkage so the aileron is centered and servo arm is parallel to the hinge line.
 9. Mount the MatchBox™ in the wing root using sticky
back hook and loop. Before applying the hook and loop to the MatchBox, apply masking tape to the back of the MatchBox so it can easily be removed when need be.
MatchBox Programming Hints
The pointers below can help make matching servos easier. This is not to take the place of the MatchBox instruction
manual.
1. Connect the inboard servo to the MatchBox and then
make all adjustments to servo center and travel adjustments in the transmitter programming. No adjustments to this servo should be made in the MatchBox.
 8. Mount the inboard servo following the same method
as outboard but no extension is required.
8 Hangar 9 3.1m Sukhoi SU-26MM ARF Assembly Manual
2. Connect the second servo to the MatchBox to center it,
then install the servo arm onto the servo on the spline that gets it as close to parallel with the hinge line as possible. Then use the MatchBox to set the center of this servo so the servo arm is exactly parallel to the hinge line. Now adjust the linkage length so the hole in the ball link directly aligns with the appropriate hole in the servo arm.
Now deflect the servo to full stick in one direction and use the MatchBox to set the endpoint so the ball link directly lines up with the hole in the servo arm. Repeat this with the stick fully deflected in the opposite direction. Once the center and both endpoints are set for the second servo, remember
to turn the dial on the MatchBox back to the 0 position to save the settings before powering off the receiver. Hint, when adjusting for endpoints (full deflection), it is hard to hold the sticks and adjust the MatchBox at the same time. It is best to move the sticks to full deflection and while holding the stick, turn off the radio. This will put the receiver into hold and makes adjustment easier working only the MatchBox and observing the linkage position over the servo arm.
3D Wing Setup
 1. 3D flying is more demanding and the addition of the
middle servo can help reduce the level of abuse servos and wings will see. Open up the middle servo bay. Iron down the edges. The middle servo bay is located approximately 16 inches away from the inboard servo. Rub your finger over the covering in that vicinity to find it.
 3. Find the location for control horns and remove the
covering in between the two slots. Now place the plate over the slots and mark a slightly smaller area than the plate and remove the covering.
 2. To harden the servo mounting holes in the bay,
mount the servo screws, back them out and apply some thin CA in the hole. Wait until CA is dry before installing the servo. See step 3 in precision wing setup for detail.
 4. Mix 30-minute epoxy and glue the horns and plate
such that the control horn pivot point is aligned with aileron hinge line. Apply epoxy to both slots on the aileron and control horn and plate. Clean excess with alcohol swabs.
9Hangar 9 3.1m Sukhoi SU-26MM ARF Assembly Manual
 5. Attach an 18-inch JR Heavy-Duty extension to the
middle servo. Mount the servo such that the output shaft is towards the leading edge of the wing.
7. The picture below shows the wing with a 3-servo setup
at full deflection. For MatchBox setup, refer to previous section.
The picture below shows the comparison of precision wing and 3D wing setup.
6. 1.5-inch servo arms are used for 3D wing setup.
Assemble the linkages and use threadlock on all the screws. Setscrews need only tightening and no threadlock.
10 Hangar 9 3.1m Sukhoi SU-26MM ARF Assembly Manual
Elevator Servos Installation
Required Parts
Elevator panel 4-40 screws (8) Locknuts (8) Ball link (8) Control horns (4) (3D elevator setup only)
7
2
/16-inch elevator pushrod (4)
Required Parts (not included)
JR 8911HV or similar digital servo (2) or (4) JR 1.5-inch servo arm (2) or (4) JR heavy-duty servo extension, 48-inch (2)
Required Tools and Adhesives
Pin vise Iron Thin CA Phillips screwdriver: #1 Drill bit: 1/16-inch 30-minute epoxy String (Dental floss) Masking tape Adhesive-backed hook and loop 3/32-inch ball driver Hobby knife
2.5mm ball driver
Note: Elevators will be set up for both precision and 3D flying. Due to extra demand in power and deflection of 3D flying, two servos will be used for that style.
towards the leading edge of the stab. The servo arm needs to be 1.25 inch; if in case of using a JR aluminum servo arm, this would be the third outermost hole.
 2. Mount the servo screws and back them out.
 4. Mount the servo so the output shaft is towards the
leading edge of the stab.
 5. Prepare the ball link and pushrod. Attach the ball
link to the control horn using a 2.5mm ball driver and hold the locknut with help of a vise grip or nut driver.
Precision Setup
1. For precision setup one servo per elevator is used.
Prepare the servo by installing the rubber grommets and brass eyelets.
Servo needs to be installed in such way that output shaft is
 3. To harden the servo mounting holes in the bay
apply some thin CA in the hole. Wait until CA is dry before installing the servo.
 6. Connect the ball link to the 1.25-inch hole on a JR
aluminum servo arm. This would be the third outermost hole from the center of the arm. Mount the servo arm parallel to the elevator hinge line. Use threadlock on the center servo arm screw. Use a 48-inch JR Heavy-Duty extension from elevator to receiver.
11Hangar 9 3.1m Sukhoi SU-26MM ARF Assembly Manual
3D Elevator Setup
 1. The second servo bay needs to be opened and
control horns and plate need to be glued using 15- to 30-minute epoxy. This step is also very similar to Aileron Servo Installation in 3D section. Follow the same steps and make sure to line up the control horn pivot point to the elevator hinge line.
 4. Remove the covering to mount the control horns.
 7. Prepare the ball link and pushrod for installation.
 5. Mix 30-minute epoxy and fill the control horn slots.
 8. Install the ball links at the 1.5-inch hole on the arm.
Use threadlock on the center servo arm screw.
 2. Mount the servo screws and back them out. Apply
some CA to harden the wood. This step is the same as steps 2 and 3 in the elevator precision setup section.
 3. Mount the servo once the glue is dry.
 6. Install the control horns and plate, make sure to
line up the control horns hole and elevator hinge line. Clean excess epoxy using alcohol swabs.
12 Hangar 9 3.1m Sukhoi SU-26MM ARF Assembly Manual
 9. MatchBox is installed in the stab root. Apply a piece
Note: Refer to MatchBox setup in the wing section.
Rudder Installation
Required Parts
Fuselage Rudder Hinge rod
Required Tools and Adhesives
Drill Pliers Petroleum Jelly/Industrial lubricant
1. Apply some industrial lubricant to the rod. Pass the
rod through the hinges in rudder and fuselage vertical fin separately. This helps remove any possible dirt in the hinges
and makes for easier final assembly.
 10. Glue opposite side of hook and loop to stab root
with CA.
 11. Mount the MatchBox. Use 48-inch extension from
MatchBox to the receiver.
2. Mate the rudder and fuselage vertical stabilizer
and carefully pass the rod through hinges. This can be accomplished by two ways. 1. Use a drill on slow speed and gently pass through the rod. If there is any resistance, back out and repeat. 2. Use a pair of pliers and push the rod through the hinges. Make sure not to buckle the rod. This is a rather slow process and needs attention.
13Hangar 9 3.1m Sukhoi SU-26MM ARF Assembly Manual
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