Hangar 9 Pulse XT 60 User Manual
Pulse XT 60 ARF
Assembly mAnuAl
Specifications
Wingspan ....................................... 70 in (1778mm)
Wing Area .......................... 885 sq in (5710 sq cm)
Length ......................................... 57.3 in (1455mm)
Weight ............................. 7–8 lb (3.18 kg–3.63 kg)
Engine ................................... .91–1.00 Four-Stroke
....................................... .60–.75 Two-Stroke
...........................................Power 60 Electric
Radio..............4-Channel w/5 Servos (4 for electric)
Table of Contents
Using the Manual ..................................................................3
Required Tools and Adhesives ........................................................3
UltraCote Covering Colors ...........................................................3
Before Starting Assembly ............................................................3
Radio and Power Systems Requirements ................................................4
Recommended Servo Extensions ......................................................4
Recommended JR, JR SPORT and Spektrum Systems ......................................4
Recommended Setup–2-Stroke Glow ...................................................5
Recommended Setup–4-Stroke Glow ...................................................5
Recommended Setup–Electric ........................................................5
FS One ..........................................................................5
Field Equipment ...................................................................5
Warranty Information ...............................................................6
Contents of Kit / Replacement Parts ....................................................8
Section 1: Aileron Servo Installation....................................................9
Section 2: Landing Gear Installation ...................................................15
Section 3: Rudder and Elevator Installation..............................................18
Section 4: Glow Engine and Cowling Installation .........................................24
Section 5: Electric Motor and Cowling Installation ........................................33
Section 6: Receiver Installation.......................................................37
Section 7: Canopy and Wing Installation ...............................................38
Section 8: Control Throws ..........................................................41
Section 9: Recommended Center of Gravity (CG) .........................................42
Section 10: Pre-Flight..............................................................43
Section 11: Adjusting the Engine .....................................................43
Section 12: Range Testing Your Radio .................................................43
2008 Official AMA National Model Aircraft Safety Code ....................................44
2
Using the Manual
This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each
major section. In addition, check boxes have been placed next to each step to keep track of each step completed. Steps
with a single box (
repeating, such as for a right or left wing panel, two servos, etc. Remember to take your time and follow the directions.
) are performed once, while steps with two boxes ( ) indicate that the step will require
Required Tools and Adhesives
Tools
• Felt-tipped pen or pencil • Flat screwdriver
• Adjustable wrench • Drill
• Hobby knife • Masking tape
• Ruler • Sandpaper
• Soldering iron • Solder
• Hex wrench: 3/32-inch, 7/64-inch • Phillips screwdriver: #1, #2
• Drill bit: 5/64-inch (2mm), 11/64-inch (4.5mm), 5/32-inch (4mm)
Adhesives
• Formula 560 Canopy Glue (PAAPT56) • Pacer Z-42 Threadlock (PAAPT42)
• Thin CA (cyanoacrylate) Glue (PAAPT07) • CA Remover/Debonder (PAAPT16)
UltraCote Covering Colors
• Black HANU874 •True Red HANU866
• Cub Yellow HANU884
Before Starting Assembly
Before beginning the assembly of the Pulse XT 60, remove each part from its bag for inspection. Closely inspect
the fuselage, wing panels, rudder, and stabilizer for damage. If you find any damaged or missing parts, contact the
place of purchase.
If you find any wrinkles in the covering, use a heat gun or sealing iron to remove them. Use caution while working around
areas where the colors overlap to prevent separating the colors.
HAN101 – Sealing Iron
HAN100 – Heat Gun
HAN141 – Sealing Iron
Sock
HAN150 – Covering Glove
3
Radio and Power Systems Requirements
• 4-channel radio system (minimum) w/receiver
• 1500mAh Ni-MH 4-cell (JSP91030)
• JR Standard Switch (JSP98010) or JR Chargeswitch (JRPA004)
• DS821 Digital Sport Servo (JRPS821) (5) or equivalent (4 when building electric version)
• In-line fuel filter (DUB340)
• 1/4-inch Protective Foam (for receiver) (DUB513)
Recommended Servo Extensions
4-channel Radio System
Aileron
Y-harness (JSP98020)
6-inch Servo Extension JSP98110 (2)
5-channel Radio System
Aileron
3-inch Servo Extension JSP98100 (2)
6-inch Servo Extension JSP98110 (2)
Recommended JR, JR SPORT and Spektrum Systems
• X9303 2.4
• XP9303
• XP7202
• XP6102
• DX7
• DX6i
JR XP7202 Spektrum DX7
JR XP6102
JR X9303 2.4
Spektrum DX6i
Spektrum is used with permission of
Bachmann Industries, Inc.
4
Recommended Setup–2-Stroke Glow
• Evolution® .61NT with Muffler (EVOE0610)
• Evolution Propeller: 11 x 7, 12 x 6 (EVO11070, EVO12060))
Recommended Setup–4-Stroke Glow
• Saito™ 1.00 AAC w/Muffler (SAIE100 or SAIE100GK)
• Evolution Propeller: 14 x 8 (EVO14080)
Recommended Setup–Electric
• E-flite® Power 60 BL Outrunner Motor (EFLM4060A)
• 60-Amp Pro Switch-Mode BEC Brushless ESC (EFLA1060)
• Thunder Power 6S 3850–5000mAh Li-Po battery pack
• APC Propeller: 16 x 8 (APC16080E)
FS One
Evolution .61NT
EVOE0610
Saito 1.00 AAC
SAIE100
Power 60 Brushless
Outrunner Motor,400Kv
EFLM4060A
With FS One® you get more than photorealistic fields, gorgeous
skies and realistic-looking aircraft. You get incredibly advanced
aerodynamic modeling that simulates every possible aspect
of real-world flight.
HANS2000 HANS4010
Field Equipment
• Propeller • Fuel
• Glow Plug Wrench (HAN2510) • Extra Long Glow Plug Igniter w/Charger (HAN7115)
• Glow Plug (EVOGP1) • Manual Fuel Pump (HAN118)
• Flight Pack Field Box (HAN130) • PowerPro HD 12V Starter (HAN162)
• Mosfet Power Panel (HAN106) • 12-volt 7Ah Sealed Battery (HAN102)
5
Warranty Information
Warranty Period
Exclusive Warranty- Horizon Hobby, Inc., (Horizon) warranties that the Products purchased (the "Product") will be free
from defects in materials and workmanship at the date of purchase by the Purchaser.
Limited Warranty
(a) This warranty is limited to the original Purchaser ("Purchaser") and is not transferable. REPAIR OR REPLACEMENT
AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER. This warranty covers only
those Products purchased from an authorized Horizon dealer. Third party transactions are not covered by this warranty.
Proof of purchase is required for warranty claims. Further, Horizon reserves the right to change or modify this warranty
without notice and disclaims all other warranties, express or implied.
(b) Limitations- HORIZON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NONINFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCT. THE
PURCHASER ACKNOWLEDGES THAT THEY ALONE HAVE DETERMINED THAT THE PRODUCT WILL SUITABLY MEET
THE REQUIREMENTS OF THE PURCHASER’S INTENDED USE.
(c) Purchaser Remedy- Horizon's sole obligation hereunder shall be that Horizon will, at its option, (i) repair or (ii)
replace, any Product determined by Horizon to be defective. In the event of a defect, these are the Purchaser's exclusive
remedies. Horizon reserves the right to inspect any and all equipment involved in a warranty claim. Repair or replacement
decisions are at the sole discretion of Horizon. This warranty does not cover cosmetic damage or damage due to acts of
God, accident, misuse, abuse, negligence, commercial use, or modification of or to any part of the Product. This warranty
does not cover damage due to improper installation, operation, maintenance, or attempted repair by anyone other than
Horizon. Return of any goods by Purchaser must be approved in writing by Horizon before shipment.
Damage Limits
HORIZON SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR
PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCT, WHETHER SUCH CLAIM
IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. Further, in no event shall the liability of
Horizon exceed the individual price of the Product on which liability is asserted. As Horizon has no control over use,
setup, final assembly, modification or misuse, no liability shall be assumed nor accepted for any resulting damage or
injury. By the act of use, setup or assembly, the user accepts all resulting liability.
If you as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are
advised to return this Product immediately in new and unused condition to the place of purchase.
Law: These Terms are governed by Illinois law (without regard to conflict of law principals).
Safety Precautions
This is a sophisticated hobby Product and not a toy. It must be operated with caution and common sense and requires
some basic mechanical ability. Failure to operate this Product in a safe and responsible manner could result in injury
or damage to the Product or other property. This Product is not intended for use by children without direct adult
supervision. The Product manual contains instructions for safety, operation and maintenance. It is essential to read
and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly
and avoid damage or injury.
6
Questions, Assistance, and Repairs
Your local hobby store and/or place of purchase cannot provide warranty support or repair. Once assembly, setup or
use of the Product has been started, you must contact Horizon directly. This will enable Horizon to better answer your
questions and service you in the event that you may need any assistance. For questions or assistance, please direct your
email to productsupport@horizonhobby.com, or call 877.504.0233 toll free to speak to a service technician.
Inspection or Repairs
If this Product needs to be inspected or repaired, please call for a Return Merchandise Authorization (RMA). Pack
the Product securely using a shipping carton. Please note that original boxes may be included, but are not designed
to withstand the rigors of shipping without additional protection. Ship via a carrier that provides tracking and insurance
for lost or damaged parcels, as Horizon is not responsible for merchandise until it arrives and is accepted
at our facility. A Service Repair Request is available at www.horizonhobby.com on the “Support” tab. If you do not
have internet access, please include a letter with your complete name, street address, email address and phone number
where you can be reached during business days, your RMA number, a list of the included items, method of payment
for any non-warranty expenses and a brief summary of the problem. Your original sales receipt must also be included
for warranty consideration. Be sure your name, address, and RMA number are clearly written on the outside of the
shipping carton.
Warranty Inspection and Repairs
To receive warranty service, you must include your original sales receipt verifying the proof-of-purchase
date. Provided warranty conditions have been met, your Product will be repaired or replaced free of charge. Repair or
replacement decisions are at the sole discretion of Horizon Hobby.
Non-Warranty Repairs
Should your repair not be covered by warranty the repair will be completed and payment will be
required without notification or estimate of the expense unless the expense exceeds 50% of the retail
purchase cost. By submitting the item for repair you are agreeing to payment of the repair without notification. Repair
estimates are available upon request. You must include this request with your repair. Non-warranty repair estimates will
be billed a minimum of ½ hour of labor. In addition you will be billed for return freight. Please advise us of your preferred
method of payment. Horizon accepts money orders and cashiers checks, as well as Visa, MasterCard, American Express,
and Discover cards. If you choose to pay by credit card, please include your credit card number and expiration date. Any
repair left unpaid or unclaimed after 90 days will be considered abandoned and will be disposed of accordingly. Please
note: non-warranty repair is only available on electronics and model engines.
Electronics and engines requiring inspection or repair should be shipped to the following address:
Horizon Service Center
4105 Fieldstone Road
Champaign, Illinois 61822
All other Products requiring warranty inspection or repair should be shipped to the following address:
Horizon Product Support
4105 Fieldstone Road
Champaign, Illinois 61822
Please call 877-504-0233 with any questions or concerns regarding this product or warranty.
7
Safety, Precautions, and Warnings
This model is controlled by a radio signal that is subject to interference from many sources outside your control. This
interference can cause momentary loss of control so it is advisable to always keep a safe distance in all directions around
your model, as this margin will help to avoid collisions or injury.
• Always operate your model in an open area away from cars, traffic, or people.
• Avoid operating your model in the street where injury or damage can occur.
• Never operate the model into the street or populated areas for any reason.
• Never operate your model with low transmitter batteries.
• Carefully follow the directions and warnings for this and any optional support equipment (chargers, rechargeable
battery packs, etc.) that you use.
• Keep all chemicals, small parts and anything electrical out of the reach of children.
• Moisture causes damage to electronics. Avoid water exposure to all equipment not specifically designed and protected
for this purpose.
Contents of Kit / Replacement Parts
A. HAN4131 Fuselage w/Hatch
B. HAN4132 Left Wing Panel w/Aileron
C. HAN4133 Right Wing Panel w/Aileron
D. HAN4134 Stabilizer and Elevator
E. HAN4135 Fin and Rudder
F. HAN4136 Tinted Canopy
G. HAN4137 Fiberglass Painted Cowl
H. HAN4138 Fiberglass Paint Wheel Pants
I. HAN4139 Aluminum Landing Gear
w/o Wheels
J. HAN4140 Anodized Aluminum Wing Tube
K. HAN4141 Pushrod Set
G
A
O
L. HAN4142 2 7/16-inch (62mm)
EP Motor Mounts
M. HAN4144 2
N. HAN1987 17 oz (500cc) Fuel Tank
O. HAN90M Nylon Engine Mount 90–125
P. HAN305 2
Not Shown
HAN4143 Decal Set
HAN4709 Tail wheel assembly
1
/4-inch (57mm)
Yellow Spinner
3
/4-inch (70mm)
Pro-Lite wheels
w/1-inch (25mm) wheel
E
F
B
D
C
I
H
P
N
J
8
L
M
K
Section 1: Aileron Servo Installation
Required Parts
• Wing panel w/ailerons (right and left)
• Servo w/hardware (2)
1
• 6
/4-inch (89mm) aileron linkage (2)
Required Tools and Adhesives
• Drill • Thin CA
• Phillips screwdriver • 180-degree servo arm
• Drill bit: 5/64-inch (2mm)
Step 1a
Check to make sure the hinges have been securely glued
into place. Gently pull on each aileron to make sure the
hinges are secure. Avoid too much pressure which could
cause damage to the wing and aileron.
Step 2
Flex each aileron up and down a number of times to
break in the hinges.
Step 1b
If any hinges are found to be loose, apply thin CA to the
top and bottom of the loose hinge to secure its position.
Note: Do not use accelerator when gluing
hinges. The CA must be allowed to cure
naturally so it can soak into the hinge,
9
Section 1: Aileron Servo Installation
Step 3
Prepare the aileron servo by installing the grommets and
brass eyelets provided with the servo. Plug the aileron
servo into the receiver and use the radio system to center
the servo. Install a 180-degree servo horn onto the aileron
servo as shown.
Step 4
Step 5
Use a 5/64-inch (2mm) drill bit to enlarge the outer hole
of the servo arm.
Step 6
Secure a 6-inch (152mm) servo extension to the servo
lead using a commercially available connector or string.
Use side cutters to remove one of the arms from the
servo horn.
10
Section 1: Aileron Servo Installation
Step 7
Repeat Steps 3 through 7 to prepare a second aileron
servo. Note the direction of the servo arm in relationship
to the servo. You will be preparing a right and left aileron
servo, which are mirror images of each other.
Step 8
Step 9
After cutting the threads into the wood, apply a few
drops of thin CA to each of the four holes to harden the
surrounding wood. This will provide a better surface for
the screws and prevent vibration from loosening the
screws in flight.
Thread one of the servo mounting screws into each of
the pre-drilled holes for the aileron servo as shown. This
will cut the threads into the wood in preparation for the
following step.
11
Section 1: Aileron Servo Installation
Step 10
Tie a wheel collar to the end of a 12-inch (300mm) piece
of string. Lower the wheel collar into the opening for the
servo and allow it to fall through the wing, exiting the
opening at the root of the wing as shown below.
Step 11
Tie the string that exits the servo opening to the servo
extension. Use the string to pull the servo lead through
the wing.
12
Hint: Use painter's tape to prevent the
extension from falling back into the wing.
Section 1: Aileron Servo Installation
Step 12
Secure the servo using the screws provided with
the servo. The servo is positioned so the output of the
servo faces the aileron, and the servo arm will face toward
the wing tip.
Step 13
Slide a clevis retainer onto one of the nylon clevises.
Thread the clevis 14 turns onto the 6
threaded pushrod.
1
/4-inch (160mm)
Step 14
Attach the clevis to the center hole on the servo horn.
Step 15
Center both the aileron servo and aileron. Use a felt-tipped
pen to mark the pushrod where it crosses the outer hole of
the servo arm.
13
Section 1: Aileron Servo Installation
Step 16
Use pliers to make a 90-degree bend at the mark made in
the previous step.
Step 17
Secure the pushrod wire to the servo horn using a
pushrod connector. The connector will slide onto the wire,
then snap onto the wire under the servo arm.
Step 18
Use side cutters to trim the pushrod wire so only
1/16-inch (1.5mm) extends beyond the connector.
14
Hint: Use a flat file to remove any
sharp edges at the end of the wire.
Step 19
Repeat Steps 8 through 18 for the remaining aileron
servo and linkage.
Section 2: Landing Gear Installation
Required Parts
• Fuselage assembly • Landing gear
• Wheel pant (left and right) • Axle w/nut (2)
• 5/32-inch wheel collar w/setscrew (4)
• 1/16-inch wheel collar w/setscrew (2)
• Tail wheel, 1-inch (25mm)
• Main wheel, 2
Required Tools and Adhesives
• Threadlock • Adjustable wrench (2)
• Hex wrench: 3/32-inch, 7/64-inch
• Hex wrench: 1.5mm (supplied with kit)
3
/4-inch (70mm) (2)
Step 1
Attach the landing gear to the fuselage using two
6-32 x 1/2-inch socket head screws and two #6 washers.
Note the landing gear is swept towards the rear of the
fuselage as shown in the photo.
o Step 2
Use two adjustable wrenches to attach the axles to the
landing gear.
o Step 3
Use a file to create a flat on the bottom of the axle. This
will give the setscrews an area to bite into, helping prevent
the loss of the wheel collars in flight.
Note: Use threadlock on the screws to
prevent them from vibrating loose in flight.
15
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