Glossary of Terms........................................................................44
Building and Flying Notes .................................................................45
2008 Official AMA National Model Aircraft Safety Code...........................................46
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Using the Manual
This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each
major section. In addition, check boxes have been placed next to each step to keep track of each step completed. Steps
with a single box (
repeating, such as for a right or left wing panel, two servos, etc. Remember to take your time and follow the directions.
) are performed once, while steps with two boxes ( ) indicate that the step will require
Before beginning the assembly of the Alpha RTF w/DSM, remove each part from its bag for inspection. Closely inspect
the fuselage, wing panels, rudder, and stabilizer for damage. If you find any damaged or missing parts, contact the
place of purchase.
If you find any wrinkles in the covering, use a heat gun or sealing iron to remove them. Use caution while working around
areas where the colors overlap to prevent separating the colors.
HAN101 – Sealing Iron
HAN141 – Sealing Iron
Sock
HAN100 – Heat Gun
HAN150 – Covering Glove
FS One
With FS One you get more than photorealistic fields, gorgeous skies and realistic-looking aircraft. You get incredibly
advanced aerodynamic modeling that simulates every possible aspect of real-world flight.
The first Hangar Pack will add even more aircraft to FS One. This latest edition
includes ten new planes and helis from your favorite brands, including
Hangar 9, E-flite and Align. You’ll be able to fly aircraft that are only available
on FS One such as the T-REX, Blade CX2, Blade CP Pro, Hangar 9 P-51
and F-22 PTS. And as always, with the Hangar Pack, you still get all the
same great features that you did with the original aircraft.
HANS2000HANS4010
Instructions for Disposal of WEEE by
Users in the European Union
This product must not be disposed of with other waste. Instead, it is the user’s responsibility to dispose of their waste
equipment by handing it over to a designated collection point for the recycling of waste electrical and electronic
equipment. The separate collection and recycling of your waste equipment at the time of disposal will help to conserve
natural resources and ensure that it is recycled in a manner that protects human health and the environment. For more
information about where you can drop off your waste equipment for recycling, please contact your local city office, your
household waste disposal service or where you purchased the product.
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Warranty Information
Warranty Period
Exclusive Warranty- Horizon Hobby, Inc., (Horizon) warranties that the Products purchased (the "Product") will be free
from defects in materials and workmanship at the date of purchase by the Purchaser.
Limited Warranty
(a) This warranty is limited to the original Purchaser ("Purchaser") and is not transferable. REPAIR OR REPLACEMENT
AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER. This warranty covers only
those Products purchased from an authorized Horizon dealer. Third party transactions are not covered by this warranty.
Proof of purchase is required for warranty claims. Further, Horizon reserves the right to change or modify this warranty
without notice and disclaims all other warranties, express or implied.
(b) Limitations- HORIZON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-
INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCT. THE
PURCHASER ACKNOWLEDGES THAT THEY ALONE HAVE DETERMINED THAT THE PRODUCT WILL SUITABLY MEET
THE REQUIREMENTS OF THE PURCHASER’S INTENDED USE.
(c) Purchaser Remedy- Horizon's sole obligation hereunder shall be that Horizon will, at its option, (i) repair or (ii)
replace, any Product determined by Horizon to be defective. In the event of a defect, these are the Purchaser's exclusive
remedies. Horizon reserves the right to inspect any and all equipment involved in a warranty claim. Repair or replacement
decisions are at the sole discretion of Horizon. This warranty does not cover cosmetic damage or damage due to acts of
God, accident, misuse, abuse, negligence, commercial use, or modification of or to any part of the Product. This warranty
does not cover damage due to improper installation, operation, maintenance, or attempted repair by anyone other than
Horizon. Return of any goods by Purchaser must be approved in writing by Horizon before shipment.
Damage Limits
HORIZON SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR
PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCT, WHETHER SUCH CLAIM
IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. Further, in no event shall the liability of
Horizon exceed the individual price of the Product on which liability is asserted. As Horizon has no control over use,
setup, final assembly, modification or misuse, no liability shall be assumed nor accepted for any resulting damage or
injury. By the act of use, setup or assembly, the user accepts all resulting liability.
If you as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are
advised to return this Product immediately in new and unused condition to the place of purchase.
Law: These Terms are governed by Illinois law (without regard to conflict of law principals).
Safety Precautions
This is a sophisticated hobby Product and not a toy. It must be operated with caution and common sense and requires
some basic mechanical ability. Failure to operate this Product in a safe and responsible manner could result in injury
or damage to the Product or other property. This Product is not intended for use by children without direct adult
supervision. The Product manual contains instructions for safety, operation and maintenance. It is essential to read
and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly
and avoid damage or injury.
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Questions, Assistance, and Repairs
Your local hobby store and/or place of purchase cannot provide warranty support or repair. Once assembly, setup or
use of the Product has been started, you must contact Horizon directly. This will enable Horizon to better answer your
questions and service you in the event that you may need any assistance. For questions or assistance, please direct your
email to productsupport@horizonhobby.com, or call 877.504.0233 toll free to speak to a service technician.
Inspection or Repairs
If this Product needs to be inspected or repaired, please call for a Return Merchandise Authorization (RMA). Pack
the Product securely using a shipping carton. Please note that original boxes may be included, but are not designed
to withstand the rigors of shipping without additional protection. Ship via a carrier that provides tracking and insurance
for lost or damaged parcels, as Horizon is not responsible for merchandise until it arrives and is accepted at our facility. A Service Repair Request is available at www.horizonhobby.com on the “Support” tab. If you do not
have internet access, please include a letter with your complete name, street address, email address and phone number
where you can be reached during business days, your RMA number, a list of the included items, method of payment
for any non-warranty expenses and a brief summary of the problem. Your original sales receipt must also be included
for warranty consideration. Be sure your name, address, and RMA number are clearly written on the outside of the
shipping carton.
Warranty Inspection and Repairs
To receive warranty service, you must include your original sales receipt verifying the proof-of-purchase
date. Provided warranty conditions have been met, your Product will be repaired or replaced free of charge. Repair or
replacement decisions are at the sole discretion of Horizon Hobby.
Non-Warranty Repairs
Should your repair not be covered by warranty the repair will be completed and payment will be
required without notification or estimate of the expense unless the expense exceeds 50% of the retail
purchase cost. By submitting the item for repair you are agreeing to payment of the repair without notification. Repair
estimates are available upon request. You must include this request with your repair. Non-warranty repair estimates will
be billed a minimum of ½ hour of labor. In addition you will be billed for return freight. Please advise us of your preferred
method of payment. Horizon accepts money orders and cashiers checks, as well as Visa, MasterCard, American Express,
and Discover cards. If you choose to pay by credit card, please include your credit card number and expiration date. Any
repair left unpaid or unclaimed after 90 days will be considered abandoned and will be disposed of accordingly. Please note: non-warranty repair is only available on electronics and model engines.
Electronics and engines requiring inspection or repair should be shipped to the following address:
Horizon Support Team
4105 Fieldstone Road
Champaign, Illinois 61822
All other Products requiring warranty inspection or repair should be shipped to the following address:
Horizon Product Support
4105 Fieldstone Road
Champaign, Illinois 61822
Please call 877-504-0233 with any questions or concerns regarding this product or warranty.
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Safety, Precautions, and Warnings
This model is controlled by a radio signal that is subject to interference from many sources outside your control. This
interference can cause momentary loss of control so it is advisable to always keep a safe distance in all directions around
your model, as this margin will help to avoid collisions or injury.
• Always operate your model in an open area away from cars, traffic, or people.
• Avoid operating your model in the street where injury or damage can occur.
• Never operate the model into the street or populated areas for any reason.
• Never operate your model with low transmitter batteries.
• Carefully follow the directions and warnings for this and any optional support equipment (chargers, rechargeable
battery packs, etc.) that you use.
• Keep all chemicals, small parts and anything electrical out of the reach of children.
• Moisture causes damage to electronics. Avoid water exposure to all equipment not specifically designed and protected
for this purpose.
Contents of Kit
A. HAN4401 Wing Set w/Wing Tube
B. HAN4402 Fuselage
C. HAN4403 Tail Set
D. HAN4404 Aluminum Wing Tube
E. HAN4405 Decal Sheet
B
F
H
F. HAN2454 Landing Gear Set
(does not include wheels)
HAN304 2.5-inch Wheels (2)
HAN305 2.75-inch Wheels (2)
G. EVOE200S Evolution Power System
Orange Spinner
H. EVOE100P Evolution Power System Propeller
A
C
G
F
D
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Section 1: Landing Gear Installation
Required Parts
• Fuselage • Landing gear strap (2)
• Main landing gear assembly (2)
• 3mm x 12mm sheet metal screw (4)
Required Tools and Adhesives
• Phillips screwdriver: #2
o Step 1
Locate one of the landing gear assemblies. Insert the end
of the wire into the hole in the fuselage.
Step 3
Repeat Steps 1 and 2 to install the remaining landing
gear assembly.
Step 4
Locate one of the landing gear straps. The strap will be
used to secure the main gear to the fuselage. Holes have
been pre-drilled for the screws that secure the landing
gear strap in position.
o Step 2
Press the landing gear into the notch on the bottom of the
fuselage so it is flush with the bottom of the fuselage.
Note: Before installing the screws, apply
2–3 drops of thin CA into each of the holes
to harden the surrounding wood. This will
allow the screws to be more secure and will
help in preventing them from vibrating loose.
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Step 5
Use a #2 Phillips screwdriver and two 3mm x 12mm
sheet metal screws to secure one of the straps to the
bottom of the fuselage.
Section 1: Landing Gear Installation
Step 6
Repeat Steps 4 and 5 to secure the remaining landing gear
strap to the bottom of the fuselage.
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Section 2: Fin and Stabilizer Installation
Required Parts
• Fin/Rudder assembly • #4 washer (4)
• Stabilizer/Elevator assembly • Wing nut (2)
• 3mm x 10mm machine screw (2)
Required Tools and Adhesives
• Threadlock • Scissors
• Phillips screwdriver: #2
Step 1
Locate the fin and stabilizer assemblies. The threaded rods
from the fin will fit into the holes that are pre-drilled in the
stabilizer as shown.
Step 3
Use scissors to cut the end of the tube of threadlock. Cut
only the corner so the application of the threadlock can be
controlled easier than if the whole end were cut off.
Step 4
Apply a drop of threadlock onto each of the threaded rods.
Step 2
Slide the two #4 washers onto the threaded rods from the
bottom of the stabilizer.
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Section 2: Fin and Stabilizer Installation
Step 5
Thread the two wing nuts onto the threaded rods to secure
the fin to the stabilizer. Don't over-tighten the wing nut and
damage the underlying wood.
Step 6
Slide the fin into position. Make sure the control rod
for the rudder is on the top side of the stabilizer when
installing the tail assembly.
o Step 7
Locate a #4 washer and 3mm x 10mm machine screw.
Slide the washer onto the screw, then apply a small
amount of threadlock on the screw.
o Step 8
Insert the screw into the hole in the fuselage and
through the stabilizer to the pre-installed blind nut on
the top of the stabilizer. Use a #2 Phillips screwdriver
to tighten the screw.
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Attach clevis
to center hole
Section 2: Fin and Stabilizer Installation
Step 9
Repeat Steps 7 and 8 to install the second screw.
Step 10
Connect the clevis to the center hole of the elevator
control horn. The alignment of the elevator will be
covered later in this manual.
Step 11
Connect the clevis to the center hole of the rudder
control horn. The alignment of the rudder will be
covered later in this manual.
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Section 3: Propeller and Spinner Installation
Required Parts
• Fuselage assembly • Spinner assembly
• Propeller
Required Tools and Adhesives
• Adjustable wrench • Hex wrench: 2.5mm
Step 1
Remove the plastic shipping saver, nut and washer from
the engine crankshaft.
Step 3
Slide the propeller onto the engine crankshaft. The
blades of the propeller will be positioned against the
bosses for the spinner screws of the spinner backplate
as shown below.
Step 4
Step 2
Check that the flywheel is fully installed on the engine. It
will fit closely to the engine when it is positioned correctly.
Slide the spinner backplate onto the engine crankshaft so
it is tight against the flywheel.
Slide the propeller washer onto the engine crankshaft.
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Section 3: Propeller and Spinner Installation
Step 5
Thread the propeller nut onto the engine crankshaft.
Step 6
Use an adjustable wrench to tighten the propeller nut,
securing the propeller and spinner backplate onto the
engine crankshaft.
Step 7
Slide the spinner cone over the propeller. It will fit into the
grooves in the spinner backplate when installed.
Step 8
Use the three 3mm x 10mm sheet metal screws supplied
with the spinner to secure the spinner cone to the spinner
backplate. A #1 Phillips screwdriver will be required to
tighten the screws.
Important: When tightening the propeller
nut, always use an adjustable wrench, box
end wrench or 3/8-inch drive socket. Using
pliers will not allow you to place enough
grip to properly tighten the propeller nut.
Note: Make sure the propeller has not
moved from its position as described back
in Step 3. If it has, the spinner cone will not
be able to be installed in the following steps.
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Section 4: Wing Dowel Installation
Required Parts
• Fuselage assembly • Wing dowel (2)
Required Tools and Adhesives
• Thin CA
Step 1
Slide the wing dowel into the pre-drilled holes in the front
of the fuselage. Center the dowel so it extends equally
from both sides of the fuselage.
Step 3
Use the following photo to confirm the location of the
wing dowel installation in the fuselage.
Step 4
Apply thin CA into the joint between the dowel and
fuselage to keep it from moving.
Step 2
Slide the second wing dowel into the pre-drilled holes in
the rear of the fuselage. Center the dowel so it extends
equally from both sides of the fuselage.
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Section 5: Wing Assembly
Required Parts
• Wing panel (left and right) • Wing tube
• Clear tape
Note: The following covers the assembly of
the wing without the use of glue. The wing,
when joined in this method, is very strong
and does not need to be glued together. You
will want to purchase additional clear tape
if you plan on breaking the wing down into
two pieces for transportation purposes.
Step 1
Slide the wing tube into the wing panel as shown. The
wing tube will only slide in halfway, so do not force it in
any further than it will slide easily.
Step 3
As you slide the wing panels together, make sure the
aluminum pin at the back (trailing edge) of the wing
slides into the hole of the receiving wing panel. Slide
the two wing panels tightly together so there is no gap
between the two.
Step 2
Slide the remaining wing panel onto the wing tube.
Step 4
Use the supplied clear tape to secure the joint between the
two wing panels. Make sure to apply the tape to both the
top and bottom of the joint.
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Step 5
Connect the clevises from the aileron pushrods to the
aileron control horns. The alignment of the ailerons will be
checked later in this manual.
Section 5: Wing Assembly
Section 5b: Optional: Gluing the Wing Halves
Required Parts
• Wing panel (left and right) • Wing tube
• Covering (white) • Covering (orange)
Required Tools and Adhesives
• 30-minute epoxy • Mixing cup
• Mixing stick • Epoxy brush
• Rubbing alcohol • Paper towel
• Painter's tape • Covering iron
Note: It is not necessary to glue the wing
panels together on your model. This section
has been provided in case you opt to do
so. Make sure your vehicle has enough
room to transport the joined wing before
joining the wing panels using this method.
Step 1
Slide the wing tube into the wing panel as shown. The
wing tube will only slide in halfway, so do not force it in
any further than it will slide easily.
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Section 5b: Optional: Gluing the Wing Halves
Step 2
Mix 1/2-ounce total (15ML) of 30-minute epoxy. Use an
epoxy brush to apply a thin layer of epoxy to each of the
wing roots as shown.
Step 4
As you slide the wing panels together, make sure the pin
at the back (trailing edge) of the wing slides into the hole
of the receiving wing panel. Slide the two wing panels
tightly together so there is no gap between the two.
Step 5
Step 3
Slide the remaining wing panel onto the wing tube.
Use a paper towel and rubbing alcohol to remove any
epoxy that seeps from the joint between the two wing
panels.
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Section 5b: Optional: Gluing the Wing Halves
Step 6
Use tape (painter's tape suggested) to keep the two wing
panels tight against each other until the epoxy is fully
cured.
Step 7
After the epoxy has fully cured, use a covering iron
to apply the covering to the joint of the wing. Use the
orange covering on the bottom of the wing, and the white
covering on the top of the wing.
Step 8
Connect the clevises from the aileron pushrods to the
aileron control horns. The alignment of the ailerons will be
checked later in this manual.
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Section 6: Centering the Control Surfaces
Required Parts
• Assembled airframe
Required Tools and Adhesives
• Ruler
Checking the Elevator
Center the elevator stick and trim. If necessary, detach the
clevis from the control horn and thread the clevis in or out
on the elevator pushrod until the elevator is aligned with
the stabilizer as shown. Remember to attach the clevis
back in the center hole as described earlier in the manual.
Checking the Rudder
Center the rudder stick and trim. If necessary, detach the
clevis from the control horn and thread the clevis in or out
on the rudder pushrod until the rudder is aligned with the
fin as shown. Remember to attach the clevis back in the
center hole as described earlier in the manual.
Checking the Ailerons
Center the aileron stick and trim. If necessary, detach the
clevis from the control horn and thread the clevis in or out
on each aileron pushrod until the ailerons are aligned with
the wing as shown. Don't forget to align both ailerons at
this time. Remember to attach the clevis back as described
earlier in the manual.
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Section 7: Wing Installation
Required Parts
• Wing assembly • Fuselage assembly
• Rubber band (10)
Step 1
Locate the aileron extension that is inside the fuselage.
Align the colors from the aileron servo lead with the
extension so they match, then plug them together.
Step 3
Install a second set of rubber bands on the wing
as shown.
Step 4
Continue installing a total of six or more of the rubber
bands, alternating the direction of each set until they have
all been installed.
Step 2
Start securing the wing to the fuselage by installing two of
the rubber bands.
Hint: Always start with the cross rubber
bands. This will keep the wing from
twisting on the fuselage when installing
the remaining rubber bands.
Hint: Always end the rubber band installation
by installing the cross rubber bands last.
They will help in keeping all the other rubber
bands in position on the wing dowels.
Hint: After flying, store your rubber bands in
a bag with a small amount of baby powder.
This will soak up the fuel that is on the
rubber bands, making them last longer.
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Section 8: Your Spektrum DX5e Radio System
On/Off Switch
Reversing Switches
Trainer Port
Channel 5 Switch
Throttle and
Rudder Stick
Aileron and
Elevator Stick
Rudder Trim
Elevator Trim
Throttle Trim
Aileron Trim
HI/LO Rate Switch
Charge Jack
Trainer Switch
Mix Switch
Antenna
Mode 2
Section 9: Battery Installation
Remove the battery door and install 4 AA batteries noting the polarity of each corresponds with the diagram in the battery
holder. Replace the battery door.
Note: Optional NiCd or NiMH 1.2-volt AA rechargeable batteries can also be used. A charge
jack is located on the right side of the transmitter for convenient recharging.
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Rudder Trim
Elevator Trim
Throttle Trim
Aileron Trim
Mode 2
Section 10: Digital Trims
The DX5e features digital trims. Each time a trimmer is moved the servo output will change one step. If the
trimmer is held, the output will scroll in that direction until the trimmer is released or the output reaches its end.
Section 11: Low Battery Alarm
When the battery voltage drops below 4.7 volts an alarm will sound and the voltage LEDs will flash.
Section 12: Trainer
The DX5e offers a Trainer function that allows the transmitter to operate as a master or slave. The trainer switch is located
on the back left of the transmitter. When using the trainer function, plug the trainer cord (SPM6805) into the trainer port in
both the master (controlling) and the slave (training) transmitters. The master transmitter must have the power turned on
and the slave transmitter must have the power turned off.
Note: The DX5e trainer system is compatible with all JR
MASTER
The DX5e transmitter can be used as a master but the slave transmitter must have the same programming (i.e. reverse
switch positions) as the master.
SLAVE
When using the DX5e transmitter as a slave with another DX5e, it’s necessary to match all the reverse switch positions.
®
and Spektrum transmitters.
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Section 13: Binding
Binding is the process of teaching the receiver the specific
code of the transmitter so it will connect to that specific
transmitter which it is bound to. The transmitter and
receiver for your Alpha 40 RTF has already been bound,
but this section has been included as reference. The
AR500 receiver must be bound to the transmitter before it
will operate. Once bound, the receiver will only connect to
that transmitter.
Step 1
Remove the receiver cover in the fuselage to access
the receiver.
Step 2
Temporarily remove the power plug from the battery/bind
port in the receiver and plug it into the aileron extension.
Plug the bind plug into the battery/bind port in the
receiver where the power lead was.
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Section 13: Binding
Step 3
Turn on the receiver switch. The LED on the receiver
should be flashing, indicating that the receiver is ready
to bind.
Step 4
Establish the desired failsafe stick positions: normally low
throttle and flight controls neutral.
Step 5
Pull and hold the trainer switch on the top of the
transmitter while turning on the power switch. Turning
on the switch will place the transmitter into bind mode.
Within a few seconds the system should connect and the
LEDs on the front of the transmitter will flash. The LED
on the receiver should go solid indicating the system has
connected. Once the system has connected release the
trainer switch.
Note: Do not hold the trainer switch and turn
on the power during normal operation or the
receiver will become unbound and the entire
binding process will have to be done again.
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Section 13: Binding
Step 6
After the system is bound, turn off the power on the
transmitter and receiver. Then remove the bind plug from
the receiver and store it in a convenient place.
Step 7
Unplug the power lead from the aileron extension and
plug it back into the power/bind port of the receiver. Turn
on the transmitter and receiver to confirm that it is bound
and working properly. Then replace the receiver cover in
the fuselage.
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Section 14: Checking the Control Surface Movement
Required Parts
• Transmitter • Assembled airframe
The control direction has been set at the
factory. This section has been provided
in case any servos or control surfaces
are replaced so the control direction
can be checked at a later date.
Checking the Elevator
Check the movement of the elevator with the radio
system. Pushing the elevator/aileron stick (right stick
on the transmitter) forward will make the airplane
elevator move down. This will cause the aircraft to pitch
down while in flight.
Check the movement of the elevator with the radio system.
Pulling the elevator/aileron stick (right stick on the
transmitter) back will make the airplane elevator move up.
This will cause the aircraft to pitch up in flight.
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Section 14: Checking the Control Surface Movement
Checking the Ailerons
Check the movement of the aileron using the transmitter.
When the aileron/elevator stick is moved left, the left
aileron will move up and the right aileron will move down.
The will cause the aircraft to roll left in flight.
Check the movement of the aileron using the transmitter.
When the elevator/aileron stick is moved right, the right
aileron will move up and the left aileron will move down.
This will cause the aircraft to roll right in flight.
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Section 14: Checking the Control Surface Movement
Checking the Rudder
Check the movement of the rudder using the transmitter.
When the left stick is moved left, the rudder should also
move left. This will cause the aircraft to turn left while on
the ground and to yaw left while in flight.
Check the movement of the rudder using the transmitter.
When the rudder/throttle stick (left side of the transmitter)
is moved right, the rudder should also move right. This
will cause the aircraft to turn right while on the ground
and to yaw right while in flight.
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Section 14: Checking the Control Surface Movement
Reversing Direction of Flight Controls
If you find any of the control surfaces moving in the
opposite direction (example shown below), you will
need to use the Servo Reversing feature of your
radio system. Follow the instructions included with
your radio to change the servo reversing of the offending
control surface.
Wrong
Right
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Section 15: Hi/Lo Rate
The DX5e offers a high/low rate function on aileron, elevator and rudder. When the HI/LO rate switch is in the upper
position or “HI” position, 100% travel is achieved on the aileron, elevator and rudder channels. When the switch is in the
lower position, a reduced travel of 50% is achieved on the aileron, elevator and rudder channels. This is useful allowing
the aircraft to have a high control rate (switch in the “HI” position) for aggressive maneuvers and a low control rate
(switch in “LO” position) for smooth, precise maneuvers.
• High 100% rate on aileron, elevator and rudder
• Low 50% rate on aileron, elevator and rudder
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Low Rate: 1/4-inch (6mm) (8 degrees)
Low Rate: 1/4-inch (6mm) (8 degrees)
High Rate: 3/8-inch (10mm) (14 degrees)
High Rate: 3/8-inch (10mm) (14 degrees)
Low Rate: 5/16-inch (8mm) (10 degrees)
Low Rate: 5/16-inch (8mm) (10 degrees)
High Rate: 1/2-inch (13mm) (16 degrees)
High Rate: 1/2-inch (13mm) (16 degrees)
Low Rate: 1/2-inch (13mm) (11 degrees)
Low Rate: 1/2-inch (13mm) (11 degrees)
High Rate: 7/8-inch (22mm) (20 degrees)
High Rate: 7/8-inch (22mm) (20 degrees)
Section 16: Setting the Control Throws
Required Parts
• Transmitter • Assembled airframe
Required Tools and Adhesives
• Ruler
The control throws from the factory are
preset in the transmitter. This section
has been provided in case any servos or
control surfaces are replaced so the control
throws can be checked at a later date.
Rudder Throw
Use a ruler to check the amount of throw for the rudder.
Move the rudder stick fully and check the measurements.
Adjust the radio as necessary following the instructions
provided with the radio to achieve the following
measurement. The throw will measure:
Low Rate: 1/2-inch (13mm) (11 degrees)
High Rate: 7/8-inch (22mm) (20 degrees)
The throw is measured in both the right and left directions
as shown below.
Aileron Throw
Use a ruler to check the amount of throw for the aileron.
Move the aileron stick fully and check the measurements.
Adjust the radio as necessary following the instructions
provided with the radio to achieve the following
measurement. The throw will measure:
Low Rate: 1/4-inch (6mm) (8 degrees)
High Rate: 3/8-inch (10mm) (14 degrees)
The throw is measured in both the up and down directions
as shown below.
Note: The rudder throw is measured
at the bottom of the rudder.
32
Elevator Throw
Use a ruler to check the amount of throw for the elevator.
Move the elevator stick fully and check the measurements.
Adjust the radio as necessary following the instructions
provided with the radio to achieve the following
measurement. The throw will measure:
Low Rate: 5/16-inch (8mm) (10 degrees)
High Rate: 1/2-inch (13mm) (16 degrees)
The throw is measured in both the up and down directions
as shown below.
Page 33
Section 17: Checking the Throttle Operation
Required Parts
• Fuselage assembly • Transmitter
Throttle Closed
Move the throttle stick and trim down to the fully closed
position as shown. The carburetor should close without
binding the throttle servo. If the servo binds, you will need
to adjust the clevis at the carburetor by threading it in or
out to eliminate any binding.
Throttle Open
Move the throttle stick and trim up, or the fully open,
position as shown. The carburetor should open without
binding the throttle servo. If the servo binds, you will need
to adjust the clevis at the carburetor by threading it in or
out to eliminate any binding.
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Section 17: Checking the Throttle Operation
Throttle Set to Idle
Move the throttle stick down to the fully closed position.
Move the trim lever upward to open the carburetor roughly
1/16-inch (1.5mm). This will be the idle position for
your engine. The idle will be fine-tuned at the field so the
engine will idle reliably without stalling for slow flight and
landing procedures.
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Section 18: Balancing Your Alpha RTF
In order for your Alpha 40 RTF to fly correctly, you will
need to check the balance of the plane with the fuel tank
empty. This is done by supporting the aircraft either using
your fingers or by using a balancing stand. Not checking
the balance can result in an aircraft that is difficult to fly,
which can lead to the possibility of crashing your model.
Marking the Balance Point
The first step in balancing your Alpha 40 RTF is to mark
the location for the balance point. The ideal balance point
for the Alpha RTF is 2
the leading edge against the fuselage. If your plane is only
slightly out of balance, try placing the balancing stand
towards the nose or tail by 1/8-inch (3mm) and recheck
the balance. If it looks good and sits level, then you’re
good to go.
3
/4–3 inches (70–76mm) back from
Balanced Correctly
Nose Heavy – Add Weight to Tail
Lifting the Model and Observations
Make sure the Alpha RTF is balanced using either your
fingers or a balancing stand. Place or lift the airplane so
it is supported at the marks made in the previous step.
The plane will rest level when balanced correctly. If not,
weights must be added to correct any balancing problems.
Tail Heavy – Add Weight to Nose
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Section 18: Balancing Your Alpha RTF
Adding Weights to Correct the Balance
Due to manufacturing differences, it is possible that the
Alpha 40 RTF may not be balanced properly. Weights can
be added to either the tail or the nose of your Alpha RTF
if it does not balance properly. Stick-on weights available
at your local hobby store are the easiest to use, and come
in sizes that are easily placed on your plane. Add just
enough weight as necessary to balance your plane. Once
the weight has been added, make sure it is secure and will
not fall off in flight.
Section 19: Flight Preparations
Flight preparations must be checked each time you travel
to the flying field. Because the Alpha RTF will encounter
a variety of situations, it is best to keep an eye on the
various components of your model to keep it in the best
flying condition.
Checking the Frequency
When using a Spektrum radio system, follow the
guidelines for use of DSM radio systems at your
particular field.
Checking the Controls
Before starting your engine, check to make sure the
controls are operating in the correct directions and the
linkages and surfaces are not binding anywhere. Also look
at the clevises and clevis retainers to make sure they are
secure and will not come loose or fail in flight.
Fueling the Alpha RTF
Fill the fuel tank with the proper fuel. Fill the tank by
connecting the fuel pump to the line going to the needle
valve. Disconnect the fuel line attached to the pressure
fitting of the muffler; your tank is full when fuel begins to
run out of the pressure line. Reconnect the fuel lines to the
needle valve assembly and muffler.
Note: It is very important to reconnect
the lines to the correct place. If they
are reconnected incorrectly, the
engine will not run properly.
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Hi/LO Rate Switch
Trainer Switch
30 paces (90 feet/28 meters)
Section 20: How to Range Test the DX5e
Before each flying session, and especially with a new model, it is important to perform a range check. The DX5e
incorporates a range testing system which, when placed in the RANGE CHECK mode with the trainer switch activated and
held, reduces the output power, allowing a range check.
RANGE TESTING THE DX5E
Step 1
With the model resting on the ground, stand 30 paces (approx. 90 feet) away from the model.
Step 2
Face the model with the transmitter in your normal flying position. Pull and hold the trainer switch while toggling the
HI/LO Rate Switch four times. The LEDs will flash and the alarm will sound indicating the system is in range check mode.
Step 3
You should have total control of the model with the trainer switch pulled at 30 paces (90 feet).
Step 4
If control issues exist, call the Horizon Support Team at 1 (877) 504-0233 or go to horizonhobby.com to find a local
Spektrum distributor in your country for service.
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Section 21: Starting and Adjusting the Evolution Engine
FUEL
The Evolution Engine comes adjusted from the factory.
We recommend using high quality Cool Power Omega,
Hangar 9® AeroBlend™ or Power Master fuels containing
10 to 15% Nitro. The Evolution Engine has been test
run using these fuels. If another brand of fuel is used, it
may be necessary to slightly adjust the needle valves to
compensate for the differences in fuel.
GLOW PLUG
The Evolution Engine comes with a specially designed
“Super Plug” that prevents idle and transition flameouts.
The plug’s unique shape directs incoming fuel/air mixture
away from the plug element. When replacing the plug,
be sure to replace it with another Evolution Super Plug
(EVOGP1).
STARTING THE ENGINE
Step 1
Fill the tank with the above-mentioned 10 or 15% fuel.
Step 2
Reattach the fuel lines, making sure the vent and clunk
line are attached to the fuel nipple and the muffler
pressure nipple.
Step 5
Attach the glow driver.
Step 6
Turn the engine over using an electric starter.
The engine should fire within seconds of applying the
starter.
Step 7
Allow the engine to idle for 30 seconds. Adjust the throttle
trim if necessary to achieve a constant slow idle.
Step 8
With the glow driver still attached and a helper securely
holding the airplane, advance the throttle smoothly to full
throttle. The engine will transition to full rpm.
Step 9
Reduce the throttle to idle and remove the
glow driver.
NEEDLE LIMITERS
In some conditions: Due to high altitudes, extreme
temperatures, etc., it may be necessary to slightly adjust
the idle and high-speed needle valves. The high- and lowspeed needles have limiters that prevent over-adjustment.
Caution: Do not attach the glow driver yet.
Step 3
With the throttle fully open, place your thumb over the
carburetor and rotate the prop clock-wise through 6
complete revolutions, thus priming the engine.
Step 4
Close the throttle to the idle position and have a helper
hold your airplane.
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Section 21: Starting and Adjusting the Evolution Engine
If your engine starts from the above procedure, but won’t
reliably continue to run with the glow driver removed,
follow the steps above right.
The needle valves come preset from the factory. Extreme
conditions may require some minor adjustments. Note
that the needle adjustment range is limited, preventing
adjustment beyond the practical range.
STEP 2: LOW-SPEED NEEDLE ADJUSTMENT
The low-speed or idle needle valve, included with the
SetRight™ assembly, is preadjusted at the factory for best
performance. It may be necessary to fine-tune the low-
speed adjustment using the following procedure:
Step 1
Start the engine and let it warm up, prior to attempting any
adjustments. Make sure that the high-speed adjustment
process is complete before attempting to adjust the low-
speed needle valve.
Step 2
Close the throttle slowly. You will adjust the low-speed
needle setting by rotating the SetRight adjustment bar
clockwise to lean the engine and counterclockwise to
richen the engine.
Caution: Do not attempt to adjust the low-
speed needle valve while the engine is running.
STEP 1: HIGH-SPEED NEEDLE ADJUSTMENT
With the engine running, advance the throttle to full
throttle while a helper securely holds your airplane.
Carefully pinch and release the fuel line to temporarily
restrict the fuel flow.
Caution: Do not reach over the propeller
while the engine is running.
Correct: If the high-speed needle adjustment is correct,
the engine will increase rpm slightly (about 300 rpm) and
then die.
Too Rich: If the engine increases a lot (1,000 rpm or
greater), the high-speed needle is too rich and must be
leaned or turned clockwise.
Too Lean: If the engine doesn’t increase rpm and simply
dies, the high-speed needle is lean and must be richened
or turned counterclockwise.
Step 3
The fuel mixture should be adjusted as follows: The fuel
mixture is too rich if, when opening the throttle rapidly,
the engine emits smoke and "stutters" or "stumbles."
Correct this by rotating the SetRight adjustment bar
clockwise in small increments. Continue this process until
the engine transitions smoothly from low rpm idle to high
rpm without hesitation upon opening the throttle rapidly.
Step 4
The fuel mixture may be too lean if the engine stops at the
lowest idle position or it stops when the throttle is rapidly
opened from the idle position. Correct this by rotating
the SetRight adjustment bar counterclockwise in small
increments until the engine transitions smoothly without
hesitation upon opening the throttle rapidly from idle.
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Section 21: Starting and Adjusting the Evolution Engine
TROUBLESHOOTING GUIDE
Engine Won’t Fire
• Glow starter not charged
- Charge glow starter
• Glow plug burnt out
- Replace glow plug
• No fuel is getting to the carburetor
- Check tank, fuel lines reversed
• The starter is reversed
- Reverse the polarity on the starter cables
Engine Quits Repeatedly
• Needles need adjusting
- See adjustment procedure
• Bad or old fuel
- Replace with fresh fuel
• Worn out glow plug
- Replace with new HAN3006 super plug
Engine Runs Inconsistently
ENGINE MAINTENANCE
After each flying session:
Step 1
Fully drain the fuel from the tank.
Step 2
Start the engine and run it until the fuel is
completely run out of the engine.
Step 3
Try starting the engine three more times or until
it will no longer fire. This gets all the fuel out of
the engine.
At the end of each flying session, place several drops
(about 10) of after run oil (Evolution Engine's Blue Block
Rust Inhibitor, EVOX1000) should be applied into the
carburetor and the engine should be turned over for a
few seconds with the starter. This will prevent rust and
corrosion.
• Hole in fuel line
- Replace fuel line
• Bad or old fuel
- Replace with fresh fuel
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Section 22: Maintaining Your Alpha 40 RTF
The following is a check list that you should follow
every time you have completed a flying session with
your Alpha 40 RTF. Doing so will keep your aircraft in
the best flying condition.
Clean Up
After any flying session with your Alpha 40 RTF, you will
want to clean it up before loading it into your vehicle to
head home. Use glass cleaner and a paper towel to wipe
down the exterior of your plane, removing the fuel residue.
Remember a clean plane will last longer since the fuel
won’t be allowed to soak into any exposed wood.
Checking the Propeller
Check to make sure the propeller is tightly secured to the
engine. If not, remove the spinner and use an adjustable
wrench to tighten it back down. If you have had any notso-great landings, you will want to inspect the propeller
for any damage. Small nicks and scratches can quickly
become fractures, causing the propeller to be unsafe for
flight. Always carry a few spare propellers so a damaged
propeller can be replaced at the field, increasing your
flying time per trip to the field.
Checking the Control Horns
Inspect the control horns to make sure they have not
crushed the wood of the control surface. If so, remove the
control horn screws to remove the control horn. Place 2–3
drops of thin CA into each of the screw holes. In addition,
use a T-pin to poke small holes in the covering in the area
where the control horn mounts, then saturate the area with
thin CA. This will harden the wood and give the control
horns a solid surface to be mounted to.
Checking the Wheel Collars
Check the setscrews on the main and nose wheel collars,
as well as the wheel collars on the elevator linkage,
to make sure they are not loose. Use a hex wrench or
Phillips screwdriver as necessary to tighten the setscrews.
It is suggested if they loosen frequently to remove them,
apply threadlock to the setscrews, then secure the wheel
collars back into position.
Check the Muffler Bolts
Use a 2.5mm hex wrench to make sure the bolts holding
the muffler onto the engine are tight and have not vibrated
loose during flight.
Checking the Clevises
Inspect the aileron, elevator and rudder clevises to make
sure they are connected and in good working order. If
you find a clevis that is showing signs of wear or is
broken, replace it with a new clevis. Also check the nylon
connectors at the servo for any wear or damage. If they
look worn or in bad shape, replace them as well.
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Section 22: Maintaining Your Alpha 40 RTF
Check the Engine Mount Bolts
Remove the spinner and propeller from the engine.
Remove the exhaust stacks from the fuselage, and
then remove the cowling from the fuselage. Remove
the muffler from the engine, and then use a Phillips
screwdriver to make sure the four bolts securing the
engine to the mount are tight.
Adjusting the Steering Trim
When adjusting the steering trim, do not use the trim on
the transmitter. The rudder trim on the transmitter is used
to trim the rudder while the aircraft is in flight. If you find
your model does not track straight during taxi, loosen
the screw and adjust the position of the nose wheel.
Remember to tighten the screw as soon as you have
changed the position of the nose wheel.
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Safety Do’s and Don’ts for Pilots
• Ensure that your batteries have been properly
charged prior to your initial flight.
• Keep track of the time the system is turned on so
you will know how long you can safely operate
your system.
• Perform a ground range check prior to the initial
flight of the day. See the “Daily Flight Checks
Section” for information.
• Check all control surfaces prior to each takeoff.
• Do not fly your model near spectators, parking
areas or any other area that could result in injury
to people or damage of property.
Daily Flight Checks
Step 1
• Do not fly during adverse weather conditions.
Poor visibility can cause disorientation and loss of
control of your aircraft. Strong winds can cause
similar problems.
• Do not point the transmitter antenna directly
toward the model. The radiation pattern from the
tip of the antenna is inherently low.
• Do not take chances. If at any time during flight
you observe any erratic or abnormal operation,
land immediately and do not resume flight until
the cause of the problem has been ascertained
and corrected. Safety can never be taken lightly.
Step 5
Check the battery voltage on both the transmitter and
the receiver battery packs. Do not fly below 4.3V on the
transmitter or below 4.7V on the receiver. To do so can
crash your aircraft.
Note: When you check these batteries,
ensure that you have the polarities correct
on your expanded scale voltmeter.
Step 2
Check all hardware (linkages, screws, nuts, and bolts)
prior to each day’s flight. Be sure that binding does not
occur and that all parts are properly secured.
Step 3
Ensure that all surfaces are moving in the proper manner.
Step 4
Perform a ground range check before each day’s flying
session.
Prior to starting your aircraft, turn off your transmitter, then
turn it back on. Do this each time you start your aircraft.
If any critical switches are on without your knowledge, the
transmitter alarm will warn you at this time.
Step 7
Check that all trim levers are in the proper location.
Step 7
All servo pigtails and switch harness plugs should be
secured in the receiver. Make sure that the switch harness
moves freely in both directions.
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Glossary of Terms
Ailerons: Each side of this airplane has a hinged control
surface (aileron), located on the trailing edge of the
wing. Move the aileron stick on the transmitter left, the
left aileron moves up and the right aileron moves down.
Moving the left aileron up causes more drag and less lift,
causing the left wing to drop down. When the right aileron
moves down, more lift is created, causing the right wing
to rise. This interaction causes the airplane to turn or roll
to the left. Perform the opposite actions, and the airplane
will roll to the right.
Clevis: The clevis connects the wire end of the pushrod
to the control horn of the control surface. Being a small
clip, the clevis has fine threads so that you can adjust the
length of the pushrod.
Control Horn: This arm connects the control surface to
the clevis and pushrod.
Dihedral: The degree of angle (V-shaped bend) at which
the wings intersect the fuselage is called dihedral. More
dihedral gives an airplane more aerodynamic stability.
Some sailplanes and trainer planes with large dihedral
dispense with ailerons and use only the rudder to control
the roll and yaw.
Elevator: The hinged control surface on the back of the
stabilizer that moves to control the airplane’s pitch axis.
Pulling the transmitter’s control stick toward the bottom
of the transmitter moves the elevator upward, and the
airplane begins to climb. Push the control stick forward,
and the airplane begins to dive.
Fuselage: The main body of an airplane.
Hinge: Flexible pieces used to connect the control
surface to the flying surface. All hinges must be glued
properly and securely to prevent the airplane from
crashing. (This has already been done for you on the
Alpha Advanced trainer.)
Horizontal Stabilizer: The horizontal flying surface of
the tail gives the airplane stability while in flight.
Leading Edge: The front of a flying surface.
Main Landing Gear: The wheel and gear assembly
the airplane uses to land. It is attached to the bottom of
the fuselage.
Nose Gear: The part of the landing gear that is attached
to the nose of the fuselage. The nose gear is usually
connected to the rudder servo to help you steer the
airplane on the ground.
Pitch Axis: The horizontal plane on which the airplane’s
nose is raised or lowered. By moving the elevator, you can
raise the airplane’s nose above the pitch axis (climb) or
lower it below the pitch axis (dive).
Pushrod: The rigid mechanism that transfers movement
from the servo to the control surface.
Roll Axis: The horizontal plane on which the airplane’s
wings are raised or lowered. By adjusting the ailerons,
you can drop a wing tip below the roll axis and cause the
airplane to bank or roll.
Rudder: The hinged control surface on the vertical
stabilizer that controls the airplane’s yaw. Moving the
rudder to the left causes the airplane to yaw left; moving
the rudder to the right causes it to yaw right.
Servo: The servo transforms your ground commands into
physical adjustments of the airplane while it’s in the air.
Servo Output Arm: A removable arm or wheel
connecting the servo to the pushrod (also called
servo horn).
Spinner: Term describing the nose cone that covers the
propeller hub.
Threadlock: A liquid that solidifies; used to prevent
screws from loosening due to vibration.
Torque Rods: Inserted into the ailerons, these rigid
wire rods run along the wing’s trailing edge, then bend
downward and connect to the pushrod.
Vertical Stabilizer: The vertical flying surface of the tail
gives the airplane stability while in flight.
Wheel Collar: The round, metal retaining piece that
anchors wheels in place on the wheel axle.
Wing: The lifting surface of an airplane.
Yaw Axis: The vertical plane through which the airplane’s
nose rotates as it yaws to the left or to the right. The
rudder controls the yaw axis.
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Building and Flying Notes
Page 46
2008 Official AMA
National Model Aircraft Safety Code
GENERAL
1. A model aircraft shall be defined as a non-human-
carrying device capable of sustained flight in the
atmosphere. It shall not exceed limitations established
in this code and is intended to be used exclusively for
recreational or competition activity.
2. The maximum takeoff weight of a model aircraft,
including fuel, is 55 pounds, except for those flown
under the AMA Experimental Aircraft Rules.
3. I will abide by this Safety Code and all rules
established for the flying site I use. I will not willfully
fly my model aircraft in a reckless and/or dangerous
manner.
4. I will not fly my model aircraft in sanctioned events,
air shows, or model demonstrations until it has been
proven airworthy.
5. I will not fly my model aircraft higher than
approximately 400 feet above ground level, when
within three (3) miles of an airport without notifying the
airport operator. I will yield the right-of-way and avoid
flying in the proximity of full-scale aircraft, utilizing a
spotter when appropriate.
6. I will not fly my model aircraft unless it is identified
with my name and address, or AMA number, inside or
affixed to the outside of the model aircraft. This does
not apply to model aircraft flown indoors.
7. I will not operate model aircraft with metal-blade
propellers or with gaseous boosts (other than air),
nor will I operate model aircraft with fuels containing
tetranitromethane or hydrazine.
8. I will not operate model aircraft carrying pyrotechnic
devices which explode burn, or propel a projectile
of any kind. Exceptions include Free Flight fuses or
devices that burn producing smoke and are securely
attached to the model aircraft during flight. Rocket
motors up to a G-series size may be used, provided
they remain firmly attached to the model aircraft during
flight. Model rockets may be flown in accordance with
the National Model Rocketry Safety Code; however,
they may not be launched from model aircraft. Officially
designated AMA Air Show Teams (AST) are authorized
to use devices and practices as defined within the Air
Show Advisory Committee Document.
9. I will not operate my model aircraft while under the
influence of alcohol or within eight (8) hours of having
consumed alcohol.
10. I will not operate my model aircraft while using any
drug which could adversely affect my ability to safely
control my model aircraft.
11. Children under six (6) years old are only allowed on
a flightline or in a flight area as a pilot or while under
flight instruction.
12. When and where required by rule, helmets must be
properly worn and fastened. They must be OSHA, DOT,
ANSI, SNELL or NOCSAE approved or comply with
comparable standards.
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Page 47
2008 Official AMA
National Model Aircraft Safety Code
Radio Control
1. All model flying shall be conducted in a manner to
avoid over flight of unprotected people.
2. I will have completed a successful radio equipment
ground-range check before the first flight of a new or
repaired model aircraft.
3. I will not fly my model aircraft in the presence of
spectators until I become a proficient flier, unless I am
assisted by an experienced pilot.
4. At all flying sites a line must be established, in front of
which all flying takes place. Only personnel associated
with flying the model aircraft are allowed at or in front
of the line. In the case of airshows demonstrations
straight line must be established. An area away from
the line must be maintained for spectators. Intentional
flying behind the line is prohibited.
5. I will operate my model aircraft using only radio-
control frequencies currently allowed by the Federal
Communications Commission (FCC). Only individuals
properly licensed by the FCC are authorized to operate
equipment on Amateur Band frequencies.
6. I will not knowingly operate my model aircraft within
three (3) miles of any preexisting flying site without
a frequency-management agreement. A frequency-
management agreement may be an allocation of
frequencies for each site, a day-use agreement between
sites, or testing which determines that no interference
exists. A frequency-management agreement may exist
between two or more AMA chartered clubs, AMA
clubs and individual AMA members, or individual
AMA members. Frequency-management agreements,
including an interference test report if the agreement
indicates no interference exists, will be signed by all
parties and copies provided to AMA Headquarters.
7. With the exception of events flown under official AMA
rules, no powered model may be flown outdoors closer
than 25 feet to any individual, except for the pilot and
located at the flight line.
8. Under no circumstances may a pilot or other person
touch a model aircraft in flight while it is still under
power, except to divert it from striking an individual.
9. Radio-controlled night flying is limited to low-
performance model aircraft (less than 100 mph).
The model aircraft must be equipped with a lighting
system which clearly defines the aircraft's attitude and
direction at all times.
10. The operator of a radio-controlled model aircraft shall
control it during the entire flight, maintaining visual
contact without enhancement other than by corrective
lenses that are prescribed for the pilot. No model
aircraft shall be equipped with devices which allow it
to be flown to a selected location which is beyond the
visual range of the pilot.