Handy Home HHP1013 Installation & Assembly

#16612
06/15/06
CUPOLA
Made in the U.S.A
Toll-Free 1-800-437-0784
Handy Checklist & Assembly Instructions
— BEFORE YOU BEGIN —
I.D. Use/Description Size (in) Size ( cm) Qty
First…
Read these instructions thoroughly before you begin assembly. Assembly is easiest if you follow the steps in the order shown.
Lumber is graded from only one side. Check the part for the most attractive face and make sure to face it to the outside.
Check all parts
Compare the parts you have to the list on this page. If a part is missing, circle the part in question and call us toll-free at 1-800-437-0784.
Parts List
(A)SIDE PANELS.....3/8 x 11-3/4” x 19-1/8”.30.5 x 48.6 cm ...... 2
(D)SIDE PANELS(to be cut)..3/8 x 11-3/4” x 20”. 30.5 x 50 cm. 2
(AC)INTERIOR CORNER SUP.1-1/2” x 2-1/2” x 10” .26 cm....... 4
(BB)CORNER TRIM .......... 3/4”x 1-1/2” x 10-1/2”.27 cm .......... 8
(BP)TOP TRIM ................... 3/4”x 1-1/2” x 20-3/4”.52 cm .......... 4
 (--) LONG ROOF SUPPORT..3/4 x 5-1/4” x 23-3/4”.14 x 61 cm . 1  (--) SHORT ROOF SUPPORTS..3/4 x 5” x 11-5/8”. 13 x 30 cm.. 2
 (--) ROOF PANELS...3/8 x 12” x 21-1/2” ....... 30.5 x 55 cm ....... 4
 (--) HARDWARE KIT .....................................................................1
(INCLUDES 1-1/2” & 2” FINISH NAILS, 3” SCREWS, 1” SCREWS)
 (--) CUTTING TEMPLATE............................................................. 1
Squareness is Very Important!
Keeping all 90 corners and 90 perpendiculars square throughout the assembly of this kit will make each succeeding step easier and is necessary to assure that all components fit together properly.
Always wear OSHA-approved
safety glasses throughout the assembly process
Tools Required
Hammer
Key Hole Saw
Phillips Screwdriver
Step ladder
Pencil
Tape measure
Optional Tools
Electric Drill with #2 Phillips Tip
Sabre Saw
Square
Nail Pouch
Cupola shown with optional Weathervane
A. Position Side Panel 11-3/4” x 19-1/8” (A) on top of two Interior Corner Supports 1-1/2” x 2-1/2” x 10” (AC) with supports flush to sides and top of Panel and Panel siding facing up. Secure with six 1-1/2” finish nails (C) through Panel into supports.
Repeat other Side Panel 11-3/4” x 19-1/8” (A) and two Interior Corner Supports 1-1/2” x 2-1/2” x 10” (AC).
A
1-1/2"
Finish nails
C
AC
A
Panel siding
up
AC
C
CUPOLA CUTTING TEMPLATE
PREMIER SERIES
HERITAGE SERIES
SIGNATURE SERIES
VALUE LINE SERIES
8‘ w & 10’ w Saltbox
8‘ w, 10’ w & 12’ w Gable
8‘ w, 10’ w & 12’ w Gambrel
C. Locate the cardboard cutting Template shown in Step C, you will need it for the next step. Find your building on the template and cut the template to the building pitch. Check the angle of the template by placing it on the roof.
MARCO SERIES
8‘ w Gambrel 8‘ w Gable
10‘ w Gambrel
10‘ w Gable
#16197
LDR 10/25/04 CH
1-1/2"
B. Position Side Panel 11-3/4” x 20” (D) on top of Corner Trim 3/4” x 1-1/2” x 10-1/2” (BB) with Corner Trim flush to sides and bottom of Panel. Secure with two 1” screws (C) through Panel into Corner Trim.
Repeat other Side Panel 11-3/4” x 20” (D) and two Corner Trim 3/4” x 1-1/2” x 10-1/2” (BB).
B
1" Screws
C
D
D
TEMPLATE
D
Panel siding
BB
D. Using the Template, cut out the profile that matches
your building. See Template for building chart. IMPORTANT: Make sure you only cut the 11-3/4” x 20” Panels (D) with the Corner Trim (BB) pieces attached.
BB
down
BB
BB
Panel siding
down
3/4"
2
E. Mark Template and cut out with a Key Hole Saw or a Sabre Saw as shown in step E. Be sure Corner Trim (BB) is flush to bottom of Panel where it is to be cut. Cut out other 11-3/4” x 20” Panel with Corner Trim (BB) attached in the same manner.
KEY HOLE
E
SAW
D
G
Panel siding
down
BB
F. Stand up the two Side Panels (A) and position
cut Panel (D) on top of Side Panels and Corner Supports flush to outside edges of Side Panels. Secure with six 2” finish nails (C) through Front Panel into Interior Corner Supports (AC).
BB
1-1/2" Finish
nails
G. Position un-cut Corner Trim 3/4” x 1-1/2” x 10-1/2” (BB) over corner of Panels flush to front of Corner Trim (E). Secure with three 1-1/2” Finish nails (C) through Corner Trim into Panels and Interior Corner Supports.
Install other three un-cut Corner Trim (BB) pieces in the same fashion at corners.
1" Screws
J
H
Turn assembly over and install second cut Panel (D) in same fashion.
F
2" Finish
Nails
BB
D
AC
A
AC
BB
AC
A
AC
C
BP
G
E
Top view of
Trim (BP)
H. Position Top Trim 3/4” x 1-1/2” x 20-3/4” (BP) on top of Corner Trim (E) and (G) as shown. From inside Cupola, secure with three 1” screws (J) through Panel into Top Trim (BP).
Note: Top Trim (BP) will stick up about 1/4”
above Side Panels.
Install other three Top Trim (BP) in sequence around Cupola in same fashion.
3
I. Position Long Roof Support 3/4” x 5-1/4” x 23-3/4” (K) and Short Roof Support 3/4” x 5” x 11-5/8” (L) as
shown and connect with two 1-1/2” Finish nails (C).
I
L
L. Position
four assembled Roof Panels (M) on top of Top Trim (BP) and secure with twelve 1-1/2” Finish nails (C) through Panels into all four Top Trim pieces (BP).
1-1/2" Finish nails
C
K
Flush
at bottom
J. Position second Short Roof Support 3/4” x 5” x 11-5/8” (L) as shown and connect with two 1-1/2” Finish nails (C) toe-nailed top and bottom.
J
1-1/2" Finish
nails
C
K
L
Flush at bottom
1-1/2"
Finish nails
M
L
M
BP
C
K. Position Roof Panel12” x 21-1/2” (M) centered on Roof
Supports (K) and (L) and secure with six 1-1/2” Finish nails (C).
Install other three Roof Panels in sequence around Roof Supports in same fashion.
K
K
4
C
1-1/2" Finish
nails
M
L
A
3" Screws
M. Position Cupola in desired location on roof peak and secure with four 3” screws (N) through Cupola Side Panels (A) into roof.
Caulk between all Cupola Panels and roof- and between all Cupola Corner Trim and Panels- and between trim and roof.
Finish painting and shingling per building instructions.
N
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