Save This Manual for Future Reference
Original Instruction
All Terrain Minitransporter
Operator’s Manual
MODEL NUMBER :
SERIAL NUMBER :
Both model number and serial number may be found on the main label.
You should record both of them in a safe place for future use.
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING
09715
MACHINE
TABLE OF CONTENTS
Introduction
Specifications
Symbols
Safety
General Safety Rules
Specific Safety Rules
Contents supplied
Assembly
Know your Minitransporter
Features & Controls
Minitransporter Operation
Maintenance
Storage
Trouble Shooting
Parts Diagram and Lists
10
10
12
13
14
15
3
3
3
4
4
6
7
7
11
Specifications
Item No.
Engine
Transmission
Load Capacity
Box Length
Box Width
Box Depth
Track Width
Sound power level ( LwA )
Sound pressure level ( LpA )
Vibrating level on
handlebar grips: (m/s
Weight
Left
2
)
Right
ENVIRONMENTAL
THLC09715
196cc, 6.5HP
3F+1R
300 kg
860 mm
630 mm
290 mm
180 mm
103 dB(A) k=3 dB(A)
92 dB(A)
10.1 m/s
11.3 m/s
k=3 dB(A)
2
k=1.5 m/s
2
k=1.5 m/s
179 kg
2
2
INTRODUCTION
Your new all terrain minitransporter will more than
satisfy your expectations. It has been manufactured
under stringent quality standards to meet superior
performance criteria. You will find it easy and safe
to operate, and with proper care, it will give you
many years of dependable service.
Carefully read through this entire
operator’s manual before using this
unit. Take special care to heed the
cautions and warnings.
The four-speed gearbox, three forward and one
reverse, lies at the heart of the unit. It is extra large
so as to safely manage the torques generated by
the engine. Thanks to its efficient reduction
gearing, it is capable of moving around in every
situation and bearing almost any load.
The Engine manufacturer is responsible for all
engine-related issues with regards to performance,
power rating, specifications, warranty and service.
Plea s e re f er t o the E ngin e Man u factu r er ’s
owner’s/operator’s manual, packed separately
with your unit, for more information.
Recycle unwanted materials instead of
disposing of them as waste. All tools, hoses
and packaging should be sorted, taken
to the local recycling centre and disposed
of in an environmentally-friendly safe way.
SYMBOLS
The rating plate on your machine may show
symbols. These represent important information
about the product or instructions on its use.
Wear eye protection.
Wear hearing protection.
Read these instructions carefully before use.
Wear safety footwear.
Wear safety gloves.
Do not remove or tamper with the
protection devices and safety devices.
Keep away from hot parts on the machine.
All terrain minitransporter
3
Do not smoke or work near open flames.
Thrown objects.
Dress properly. Wear heavy trousers, boots and
gloves. Don’t wear loose clothing, short trousers,
or jewellery of any kind. Secure long hair so it is
above shoulder level. Keep your hair, clothing and
gloves away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving parts.
Keep your hands or feet away from the
track and rotating parts.
Keep bystanders away.
SAFETY
General Safety Rules
Understand your machine
Read and understand the operator’s manual and
labels affixed to the machine. Learn its application
and limitations as well as the specific potential
hazards peculiar to it.
Be thoroughly familiar with the controls and their
proper operation. Know how to stop the machine
and disengage the controls quickly.
Make sure to read and un dersta nd a ll the
instructions and safety precautions as outlined in
the Engine Manuf acturer ’s manu al, packed
separately with your unit. Do not attempt to
operate the machine until you fully understand
how to properly operate and maintain the Engine
and how to avoid accidental injuries and/or
property damage.
Work area
Never start or run the machine inside a closed
area. The exhaust fumes are dangerous, containing
carbon monoxide, an odourless and deadly gas.
Operate this unit only in a well ventilated outdoor
area.
Never operate the machine without good visibility
or light.
Use safety equipment. Always wear eye protection.
Safety equipment such as a dust mask, hard hat,
or hea ring protection used for ap prop riate
conditions will reduce the risk of personal injuries.
Check your machine before starting it. Keep guards
in place and in working order. Make sure all nuts,
bolts, etc. are securely tightened.
Never operate the machine when it is in need of
repair or is in poor mechanical condition. Replace
damaged, missing or failed parts before using it.
Check for fuel leaks. Keep the machine in safe
working condition.
Never remove or tamper with safety devices.
Check their proper operation regularly.
Do not use the machine if the engine’s switch does
not turn it on or off. Any gasoline powered machine
that cannot be controlled with the engine switch
is dangerous and must be replaced.
Before each use check that keys and adjusting
wrenches are removed from the machine area
before starting it. A wrench or a key that is
left attached to a rotating part of the machine may
result in personal injury.
Stay alert, watch what you are doing and use
common sense when operating the machine.
Do not overreach. Do not operate the machine
while barefoot or when wearing sandals or similar
lightweight footwear. Wear protective footwear
that will protect your feet and improve your footing
on slippery surfaces. Keep proper footing and
balance at all times. This enables better control of
the machine in unexpected situations.
Avoid accidental starting. Be sure the engine is off
before transporting the machine or performing
any ma i n t enance o r service o n the u n it.
Transporting or performing maintenance or service
on a machine with the engine on invites accidents.
Personal safety
Do not operate the machine while under the
influence of drugs, alcohol, or any medication that
could affect your ability to use it properly.
4
Fuel safety
Fuel is highly flammable, and its vapours can explode
if ignited. Take precautions when using to reduce
the chance of serious personal injury.
All terrain minitransporter
Only refill or drain the fuel tank in a clean
well-ventilated outdoor area. Use an approved
fuel storage container. Do not smoke, or allow
sparks, open flames or other sources of ignition
near the area while adding fuel or operating the
unit. Never fill the fuel tank indoors.
Keep grounded conductive objects, such as tools,
away from exposed, live electrical parts and
connections to avoid sparking or arcing. These
events could ignite fumes or vapours.
Always stop the engine and allow it to cool before
filling the fuel tank. Never remove the cap of the
fuel tank or add fuel while the engine is running
or when the engine is hot. Do not operate the
machine with known leaks in the fuel system.
the job better and safer at the rate for which it
was designed.
Do not change the engine governor settings or
over-speed the engine. The governor controls the
maximum safe operating speed of the engine.
Do not run the engine at a high speed when you
are not working.
Do not put hands or feet near rotating parts.
Avoid contact with hot fuel, oil, exhaust fumes and
hot surfaces. Do not touch the engine or muffler.
These parts get extremely hot during use.
They remain hot for a short time after you turn off
the unit. Allow the engine to cool before doing
maintenance or making adjustments.
Loosen the fuel tank cap slowly to relieve any
pressure in the tank.
Never overfill the fuel tank. Fill the tank to no more
than 12.5mm (1/2”) below the bottom of the filler
neck to allow space for expansion as the heat of
the engine can cause fuel to expand.
Replace all fuel tank and container caps securely
and wipe up spilled fuel. Never operate the unit
without the fuel cap securely in place.
Avoid creating a source of ignition for spilled fuel.
If fuel is spilled, do not attempt to start the engine
but move the machine away from the area of
spillage and avoid creating any source of ignition
until fuel vapours have dissipated.
Store fuel in containers specifically designed and
approved for this purpose.
Store fuel in a cool, well-ventilated area, safely
away from sparks, open flames or other sources
of ignition.
Never store fuel or a machine with fuel in the tank
inside a building where fumes may reach a spark,
open flame, or other sources of ignition, such as a
water heater, furnace, clothes dryer or similar.
Allow the engine to cool before storing in any
enclosure.
Machine use and care
If the machine starts to make an unusual
noise or vibration, immediately shut off the engine,
disconnect the spark plug wire, and check for the
cause. Unusual noises or vibrations are
generally a warning of an issue with the machine.
Only use attachments and accessories approved
by the manufacturer. Failure to do so can result
in personal injury.
Maintain the machine. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the machine’s
operation. If damaged, have the machine repaired
before use. Many accidents are caused by poorly
maintained equipment.
Keep the engine and muffler free of grass, leaves,
excessive grease or carbon build up to reduce the
chance of a fire hazard.
Never douse or squirt the unit with water or any
other liquid. Keep handles dry, clean and free from
debris. Clean after each use.
Observe proper disposal laws and regulations for
petrol, oil, etc. to protect the environment.
Don’t store the machine where children will be able
to access it. Don’t allow persons unfamiliar with
the machine or these instructions to operate it. The
machine is dangerous in the hands of untrained users.
Position the machine in such a way that it cannot
move during maintenance, cleaning, adjustment,
assembly of accessories or spare parts, as well as
under storage.
Do not force the machine. Use the correct machine
for your application. The correct machine will do
All terrain minitransporter
Service
Before cleaning, repair, inspecting, or adjusting,
shut off the engine and make certain all moving
parts have stopped. Disconnect the spark plug
wire, and keep the wire away from the plug to
prevent accidental starting.
5
Have your machine serviced by qualified repair
personnel using only identical replacement parts.
This will ensure that the machine remains safe
to use.
Specific Safety Rules
Thoroughly inspect the working area, keep the
working area clean and free of debris to prevent
tripping. Operate on a flat level ground.
Never place any part of your body where it would
be in danger if movement should occur during
assembly, installation, operation, maintenance,
repairing or moving.
Keep all bystanders, children, and pets at least
23m (75 feet) away. If you are approached, stop
the unit immediately.
Do not mount on the dump box and never
carry passengers.
Never park the machine in a place with unstable
ground which could give way, particularly when
the dump box is full.
Pay the utmost attention when working on frozen
ground as the machine may tend to skid.
If possible, avoid driving on pebbly river beds,
crushed stone terrains, steel, concrete, stumpy
field, logs etc., since such operation will cause
fatal damage or shorten the life span of the tracks.
Do not operate the machine in confined areas
where there may be a risk of crushing the operator
between the machine and another object.
Never operate the machine on slopes where the
angle is over 20°.
When moving over a slope, whether moving
forward or in reverse, always make certain that
the weight is evenly balanced. Always move in
directions parallel with the slope. To
avoid danger, do not shift gears on slopes.
When tipping the load from the dumper, the centre
of gravity will change continuously and the stability
of the machine will vary depending on the conditions
of the ground beneath it. There are special hazards
for dumpers working on soft ground and when
the load is sticking to the machine e.g. wet clay.
Disengage the clutch lever before starting the engine.
Start the engine carefully according to the instructions
and with your feet well away from the moving parts.
Never leave the operating position when the engine
is running.
Always hold the unit with both hands when
operating. Keep a firm grip on the handlebars. Be
aware that the machine may unexpectedly bounce
upward or jump forward if the machine should
strike buried obstacles such as large stones.
Walk, never run with the machine.
Do not load the machine over its capacity. Drive
at a safe speed, adjusting the speed to the slope
of the land, the surface conditions of the road,
and the weight of the load.
Use extreme caution when in reverse or pulling
the machine towards you.
Exercise extreme caution when operating on or
crossing gravel drives, walks, or roads. Stay alert
for hidden hazards or traffic.
On soft ground, drive at the first forward/reverse
gear. Do not rapidly accelerate, turn sharply or
stop.
6
All terrain minitransporter
CONTENTS SUPPLIED
The all terrain Minitransporter comes partially
assembled and is shipped in a carefully packed
package. After all the parts have been removed
from the package, you should have:
1
3
Hardware Bag, includes:
M8 35 2
M10 20 4
M8 25 2
16 238
16
4 35
A
B
1
2
C
2
ASSEMBLY
Following the assembly directions below, you should
be able to assemble the machine in a few minutes.
5 6
1. Main Frame
Machine Assembly
2
4
2. Handlebar Assembly
3. Tipping Handle
4. Box
5. Operator’s Manual
6. Hardware Bag
Mount the tipping handle on the right side of the box.
Align the holes and fasten with two M8x35 hex bolts,
four washers and two nuts.
All terrain minitransporter
M8 35 2
A
7
M10 20 4
M8 25 2
Align the holes of the handlebar with the mount
bracket and secure each with a spring washer, flat
washer and a M10x20 bolt. Fasten each handlebar
support onto the engine deck with a spring washer,
flat washer and a M8x25 hex bolt.
Position the bottom panel inside the mounting
bracket. Align the holes with the mounting bracket.
Insert a long pin through the holes and secure
each side with a flat washer and cotter pin.
Engine oil
Oil has been drained for shipping.
Failure to fill the engine sump with
oil before starting the engine will
result in permanent damage and
will void engine warranty.
Add oil according to the Engine Manual packed
separately with your unit.
B
16 238
16
4 35
8
1
2
C
2
All terrain minitransporter
Engine Switch
Throttle Control
Right Steering Lever
Clutch Control Lever
Left Steering Lever
Dump Box
Gear Selection Lever
KNOW YOUR MINITRANSPORTER
Features and Controls
Tipping Handle
Track
Gearbox
Engine switch
The engine switch enables and disables the ignition
system.
The engine switch must be in the ON position for
the engine to run.
Turning the engine switch to the OFF position
stops the engine.
Clutch control lever
Squeeze the control lever to engage the clutch.
Release the lever to disengage the clutch.
Throttle control
This controls the engine speed. The throttle
control can be set at low speed (L ),
high speed (H) or an intermediary position
between L and H.
Left steering lever
Operate the lever to turn left.
Right steering lever
Operate the lever to turn right.
Gear selection lever
It controls forward or reverse movements of the
machine.
All terrain minitransporter
9
Tipping handle
This controls the tipping of the dump box. Pull the
handle up to release the dump box's locking device
and raise the dump box.
When the dump box is lowered, the locking
mechanism operates, locking the dump box.
To check whether the dump box is locked
securely, try to lift it without pulling up the
tipping handle.
Minitransporter Operation
1.
Set the throttle lever on the handlebar at the
half-way position.
Hold the start handle firmly and pull the cord
2.
out a short distance until you feel some
resistance. Then pull the cord smoothly and
briskly and return the cord gently. Do not let
the cord snap back.
Operating
After the engine warms up, pull throttle lever
to accelerate the engine speed.
Adding fuel
Fill the fuel tank as instructed in the separate
Engine Manual packed with the machine.
Fill the tank to no more than 12.5mm (1/2”)
below the bottom of the filler neck to
allow space for expansion.
Starting the engine
A more detailed description of the engine operation
and all related precautions and procedures can be
found in the Engine Manual packed seperately
with the minitransporter.
Follow the procedure below for cold starts:
Turn the choke lever on the engine to the
1.
full choke position.
Set the throttle lever on the handlebar at the
2.
half-way position.
3.
Turn the engine switch on.
4.
Pull the starting cord slowly several times to
allow the petrol to flow into the engine’s
carburettor. Then hold the start handle firmly
and pull the cord out a short distance until
you feel some resistance. Then pull the
cord smoothly and briskly, and return the cord
gently. Do not let the cord snap back. If
necessary, pull the cord several times until the
engine starts.
Allow the engine to run for several seconds to
5.
warm up. Then, gradually move the choke lever
to the “OPEN” position.
Restarting an engine that is already warm from
previous use does not normally require use of the
choke.
Engage the required gear and slowly squeeze the
clutch control lever. If the gear does not engage
straight away, slowly release the clutch lever and
try again. The minitransporter will start moving.
The minitransporter has its steering levers on the
handlebars and this makes steering very easy. To
turn right or left, simply operate the corresponding
right or left steering lever.
The sensitivity of th e steering increases in
proportion to the speed of the machine and the
weight of its load. A light pressure on the lever is
all that is needed to turn an empty machine. When
the machine is loaded, more pressure is required.
The minitransporter has a maximum capacity of
300kg. However, it is advisable to assess the load
and adjust it according to the ground on which
the machine will be used.
It is therefore advisable to use a low gear and
take care when moving heavy loads or working
on soft ground. In such situations, the machine
should be kept in low gear for the whole job.
Avoid sharp turns and frequent changes of
direction while moving the machine, in particular
on rough, hard terrain full of sharp, uneven points
with a high degree of friction.
Even though the unit has rubber tracks, remember
to be careful when working in adverse weather
conditions (ice, heavy rain and snow) or on types
of ground that could make the minitransporter
unstable.
Please note that as this is a tracked vehicle, it
may pitch considerably when passing over
bumps, holes and steps.
When the clutch control lever is released, the
machine will stop and brake automatically.
10
All terrain minitransporter
If the machine is stopped on a steep slope, a wedge
should be placed against one of the tracks.
Idle speed
Set the throttle control lever to its “SLOW”
position to reduce stress on the engine when
it is not in use. Lowering the engine speed to
idle the engine will help extend the life of the
engine, as well as conserve fuel and reduce
the noise level of the machine.
Stopping the engine
To stop the engine in an emergency, simply turn
the engine switch to the OFF position. Under
normal conditions, use the following procedure:
1.
Move the throttle lever to the SLOW position.
Let engine idle for one or two minutes.
2.
Adjusting the clutch
As the clutch wears the lever action may become
wider making it less comfortable to use. At this
point you will need to adjust the cable, setting
the clutch lever to its original position by adjusting
the adjustment device and the counter-nut.
Adjusting the steering
If you have difficulty steering the unit, you will
need to adjust the steering levers with the special
adjusters. Slacken off the locknut and unscrew the
adjusters to eliminate the play in the cable, which
can occur after initial use or normal wear. Be very
careful not to unscrew the adjusters too much
because this can lead to a loss of traction.
Remember to tighten the locknut when you have
finished.
3.
Turn the engine switch to the OFF position.
Turn the fuel valve lever to the OFF position.
4.
Do not move the choke control to
CHOKE to stop engine. Backfire
or engine damage may occur.
MAINTENANCE
Proper maintenance and lubrication will help
keep the machine in perfect working condition.
Preventive maintenance
Turn off the engine and disengage all command
levers. The engine must be cool.
Inspect the general condition of the unit. Check
for loose screws, misalignment or binding of moving
parts, cracked or broken parts, and any other
condition that may affect its safe operation.
Remove all debris and other materials that may
have accumulated in the track and unit. Clean after
each use. Then use a premium quality lightweight
machine oil to lubricate all moving parts.
Never use a “pressure washer” to clean the
unit. Water can penetrate tight areas of the
machine and its transmission case and
damage spindles, gears, bearings, or the
engine. The use of pressure washers will
reduce service life and serviceability.
Lubrication
The gearbox is pre-lubricated and sealed at the
factory.
Check the oil level every 50 hours of use. Remove the
plug and check, with the machine horizontal, that oil
reaches the two notches. If necessary, add more oil.
Use portable tool lithium #0 grease such as
Lubriplate 6300AA , Lubriplate GR-132, or Multifak,
e.g. EP-O.
Oil must be replaced when hot by unscrewing the
filler cap and plug equipped with an oil dipstick.
When oil is completely drained, replace the filler
cap and fill up with new oil.
Tightening the tracks
With use, the tracks tend to loosen. When
operating with loose tracks, they will tend to slip
over the driving wheel causing it to jump its
housing this can be very dangerous and can
damage the housing.
To check track tightness, proceed as follows:
Set the machine on a flat surface with compact
1.
ground, preferably on asphalt or a stone pavement.
Lift the machine and set it on blocks or supports
2.
rated for the weight of the machine so that the
tracks are approximately 100mm off of the ground.
The gap between the track and the middle
3.
wheel must not be exceed 10-15mm.
All terrain minitransporter
11
If the distance is greater, proceed as follows.
Use the tipping handle to tip the dump box
1.
and set it on blocks or supports rated for the
weight of the box.
Loosen locknut A and bolt B shown in
1.
previous figure to loosen the tracks.
2.
Slip the old tracks off and install the new tracks.
3.
Adjust bolt B to ensure the correct tightness.
Secure bolt B by tightening locknut A thoroughly.
4.
A
A
B
B
2.
Loosen locknut A.
3.
Tighten bolt B to the correct tightness.
Se c ure bo l t B by tig h t ening lo cknut A
4.
thoroughly.
5.
Return the dump box to its original position.
The adjustment of the track and the
brakes are linked, therefore be very
careful because if the track is overtightened, the braking effect will be lost.
If the adjustment bolt cannot be
adjusted any further, the tracks
may have to be replaced.
Replacing the tracks
When removing or installing the tracks,
be careful not to get your fingers caught
between the track and the pulley.
Engine maintenance
Refer to the Engine Manual included in your unit
for information on engine maintenance. Your
engine manual provides detailed information and
a maintenance schedule for performing tasks.
STORAGE
If the minitransporter will not be used for a period
longer than 30 days, follow the steps below to
prepare your unit for storage.
Drain the fuel tank completely. Stored fuel
1.
containing ethanol or MTBE can start to go stale
within 30 days. Stale fuel has a high gum content
and can clog the carburettor and restrict fuel flow.
2.
Start the engine and allow it to run until it stops.
This ensures no fuel is left in the carburettor.
This helps prevent gum deposits from forming
inside th e carburettor and damaging
the engine.
Check the condition of the tracks periodically. If
any track is cracked or frayed, it should be replaced
before the machine is used.
12
While the engine is still warm, but not hot, drain
3.
the oil from the engine. Refill with fresh oil of
the grade recommended in the Engine Manual. .
All terrain minitransporter
Use clean cloths to clean off the outside of the
4.
machine and to keep the air vents free of
obstructions.
Do not use strong detergents or
petroleum based cleaners when
cleaning plastic parts. Chemicals can
damage plastics.
Inspect the machine for any loose or damaged
5.
parts. Repair or replace damaged parts and
tighten loose screws, nuts or bolts.
TROUBLE SHOOTING
Store your unit on flat ground in a clean, dry
6.
building that has good ventilation.
Do not store the machine containing fuel in
a non-ventilated area where fuel fumes
may reach flames, sparks, pilot lights or
any other ignition sources.
Problem
Engi n e f ails to
start.
Engine runs
erratically.
Engine overheats.
Cause Remedy
1. Spark plug wire disconnected.
2. Out of fuel or stale fuel.
3. Choke not in the open position.
4. Blocked fuel line.
5. Fouled spark plug.
6. Engine flooding.
1. The spark plug wire is loose.
2. The unit is running on CHOKE.
3. Blocked fuel line or stale fuel.
4. The vent is plugged.
5. Water or dirt in the fuel system.
6. Dirty air cleaner.
7. Improper carburettor adjustment.
1. Engine oil level low.
2. The air cleaner is dirty.
3. Air flow is restricted.
4. The carburettor is not adjusted properly.
1. Attach the spark plug wire securely to
the spark plug.
2. Fill with clean, fresh petrol.
3. Throttle must be positioned at choke
for a cold start.
4. Clean the fuel line.
5. Clean, adjust gap, or replace.
6. Wait a few minutes to restart, but do
not prime.
1. Connect and tighten the spark plug wire.
2. Move the choke lever to OFF.
3. Clean the fuel line. Fill the tank with clean,
fresh petrol.
4. Clear the vent.
5. Drain the fuel tank. Refill with fresh fuel.
6. Clean or replace the air cleaner.
7. Refer to the Engine Manual. .
1. Fill the crankcase with proper oil.
2. Clean the air cleaner.
3. Remove the housing and clean.
4. Refer to the Engine Manual. .
One of the two
tracks is blocked.
Machine does not
move while the
engine is running.
Foreign bodies have worked their way
between the track and the frame.
1. Gear is not properly selected.
2. The driving tracks are not tight enough.
All terrain minitransporter
Remove the foreign body.
1. Ensure the gear lever is not in-between
two different gears.
2. Tighten the driving tracks.
13
PARTS SCHEDULE
50
14
30
All terrain minitransporter
30
50
Dump Box
Gear Box
09715UK00M100
All terrain minitransporter
15
PARTS LISTS
Item
Part No Description QTY
1 TH194-1 Hoop 2 45 TH194-45 Tensioner Pulley 1
2 TH194-2 Throttle Lever 1 46 TH194-46 Bearing 6202 2
3 TH194-3 Throttle Cable 1 47 TH194-47 Circlip 15 2
4 TH194-4 Bolt M6x40 1 48 TH194-48 Circlip 35 1
5 TH194-5 Lock Nut M6 5 49 TH194-49 Bolt M5x12 1
6 TH194-6 Clutch Control Lever 1 50 TH194-50 Gear Box 1
7 TH194-7 Clutch Control Lever Cable 1 51 TH194-51 Spring Gasket ø8 12
8 TH194-8 Handle Frame Assembly 1 52 TH194-52 Big Washer ø8 2
9 TH194-9 Bolt M6x35 2 53 TH194-53 Small Belt Pulley 1
10 TH194-10 Washer ø6 5 54 TH194-54 Tensioner Pulley Bracket 1
11 TH194-11 Right/Left Steering Lever Cable 2 55 TH194-55 Fixed Bracket 1
12 TH194-12 Right/Left Steering Lever 2 56 TH194-56 Bolt M8x30 1
13 TH194-13 Handle Sleeve 2 57 TH194-57 Compression Roller Mounting Plate 1
14 TH194-14 ON/OFF Switch 1 58 TH194-58 Key 5x35 1
15 TH194-15 Bolt M10x10 1 59 TH194-59 Large Belt Pulley Cover 1
16 TH194-16 Washer ø10 38 60 TH194-60 Belt Plate 1
17 TH194-17 Bush 1 61 TH194-61 Support Plate (R) 1
18 TH194-18 Lock Nut M10 12 62 TH194-62 Wheel Axle Fixing Plate 2
19 TH194-19 Small Belt Pulley Cover 1 63 TH194-63 Bolt M8x40 4
20 TH194-20 Belt B770 1 64 TH194-64 Nut M8 2
21 TH194-21 Soleplate (R) 1 65 TH194-65 Chassis 1
22 TH194-22 Washer ø8 36 66 TH194-66 φ47 Axle Head Cover (Support Wheel) 4
23 TH194-23 Bolt M8x20 7 67 TH194-67 Big Washer φ10 6
24 TH194-24 Bolt M8x16 6 68 TH194-68 Guide Wheel 2
25 TH194-25 Bolt M8x25 11 69 TH194-69 Bearing 61905 4
26 TH194-26 Handle Mounting Frame 1 70 TH194-70 Seal Ring 42x30x7 1
27 TH194-27 Spring Gasket ø10 36 71 TH194-71 Guide Wheel Axle 1
28 TH194-28 Bolt M10x20 8 72 TH194-72 Bolt M10x20 4
29 TH194-29 Soleplate (L) 1 73 TH194-73 Mounting Bracket 1
30 TH194-30 Dump Box Assembly 1 74 TH194-74 Washer φ16 2
31 TH194-31 Engine 1 75 TH194-75 Cotter Pin ∮4X35 2
32 TH194-32 Lock Nut M8 23 76 TH194-76 Nut M16 2
33 TH194-33 Rubber Washer 2 77 TH194-77 Bolt M16x40 2
34 TH194-34 Support Plate (L) 1 78 TH194-78 Circlip 42 2
35 TH194-35 Support Wheel 4 79 TH194-79 φ42 Axle Head Cover (Guide Wheel) 2
36 TH194-36 Seal Ring 25x47x7 4 80 TH194-80 Track 180x60 2
37 TH194-37 Bearing 6204-2RS 2 81 TH194-81 Long Pin 1
38 TH194-38 Circlip 47 2 82 TH194-82 Bolt M10x25 6
39 TH194-39 Spring 1 83 TH194-83 Clutch Control Lever Plastic Underlay 1
40 TH194-40 Bolt M10x65 8 84 TH194-84 Gearshift Lever Knob 1
41 TH194-41 Bearing 608 1 85 TH194-85 Orientation Nut 1
42 TH194-42 Compression Roller 1 86 TH194-86 O-Ring 17x1.8 1
43 TH194-43 Circlip 22 1 87 TH194-87 Lever Mount Bracket 1
44 TH194-44 Circlip 8 1 88 TH194-88 Seal FB17X40X7 2
Item
Part No Description QTY
PARTS LISTS
Item
No
89 TH194-89 Duplex Slip Gear 1 134 TH194-134 Clutch Fork Shaft (L) 1
90 TH194-90 Gear 1 135 TH194-135 Gear Ⅱ-1 1
91 TH194-91 Gearshift Fork Guide Pin 1 136 TH194-136 Bush 2 1
92 TH194-92 Spring 1 137 TH194-137 Bush 1 1
93 TH194-93 Steel Ball 6 1 138 TH194-138 Key C5x20 2
94 TH194-94 Gearshift Fork 1 139 TH194-139 Spline ShaftⅡ 1
95 TH194-95 Rivet Assembly 1 140 TH194-140 Clutch Fork 2
96 TH194-96 Brake Disk 2 141 TH194-141 Lock Bolt M8x25 2
97 TH194-97 Joint Bolt 1 142 TH194-142 Plug 2
98 TH194-98 Plate 1 143 TH194-143 Clutch Fork Shaft ( R) 1
99 TH194-99 Brake Pull Plate 1 144 TH194-144 Gear Box Case ( R) 1
100 TH194-100 Expansion Brake Cover 1 145 TH194-145 Pin 12x20 2
101 TH194-101 Bolt M8x30 3 146 TH194-146 Seal FB16x22x4 2
102 TH194-102 Gasket 1 147 TH194-147 Gasket 1 4
103 TH194-103 Vent-Plug 1 148 TH194-148 Clutch Spring 2
104 TH194-104 Stud 1 149 TH194-149 Spring Guide Bush 2
105 TH194-105 Spring 2 150 TH194-150 Spring Gasket 2
106 TH194-106 Bearing 6302 1 151 TH194-151 Steel Ball 5 42
107 TH194-107 Spline ShaftⅠ 1 152 TH194-152 Circlip 58 2
108 TH194-108 Gear Ⅲ-3 1 153 TH194-153 Output Gear 1
109 TH194-109 Gear Ⅲ-4 1 154 TH194-154 Intermediate Joint Bush 1
110 TH194-110 O-Ring 11.2x1.8 1 155 TH194-155
111 TH194-111 Bolt M6x16 4 156 TH194-156 Circlip 26 2
112 TH194-112 Swing Plate 2 157 TH194-157 Joint Bush 2
113 TH194-113 Gearshift Lever 1 158 TH194-158 Clutch Bush 2
114 TH194-114 Pin 5X30 1 159 TH194-159 Spring Gasket 4
115 TH194-115 Pin 3X30 1 160 TH194-160 Circlip 25 2
116 TH194-116 Big Washer φ6 4 161 TH194-161 Output Gear Bush Paper Spacer 2
117 TH194-117 Spring Gasket φ6 7 162 TH194-162 Seal FB42x25x7 2
118 TH194-118 Bolt M6x20 2 163 TH194-163 Output Shaft Composite Bushing 4
119 TH194-119 Large Belt Pulley 1 164 TH194-164 Bolt M8x20 10
120 TH194-120 Bearing 6303 5 165 TH194-165 Guard Cover 1
121 TH194-121 Gear Ⅱ-5 1 166 TH194-166 Output Shaft Housing 2
122 TH194-122 Gear Ⅱ-4 1 167 TH194-167 Bolt M10x60 2
123 TH194-123 Gear Ⅱ-3 1 168 TH194-168 Driving Wheel 2
124 TH194-124 Gear Ⅱ-2 1 169 TH194-169 Output Shaft 2
125 TH194-125 Gear Ⅲ-2 Bush 1 170 TH194-170 Handle Sleeve 1
126 TH194-126 Gear Ⅲ-2 1 171 TH194-171 Tipping Handle 1
127 TH194-127 Gear Shaft Ⅲ 1 172 TH194-172 Gasket 12 2
128 TH194-128 Expansion Brake Lock Bolt 3 173 TH194-173 Nut M12 1
129 TH194-129 Bolt M8x130 6 174 TH194-174 Locking Device 1
130 TH194-130 Plug M14x1.5 1 175 TH194-175 Spring 1
131 TH194-131 Washer Groupware 14 1 176 TH194-176 Dump Box 1
132 TH194-132 Gear Box Case (L) 1 177 TH194-177 Bolt M8x35 2
133 TH194-133
Part No Description QTY
Gear Box Case Paper
Spacer
Item
No
1
Part No Description QTY
Intermediate Joint Bush Composite
Bushing
2
EC Declaration of Conformity
We, Importer
Handy Distribution
SN3 4NS
Declare that the product
Designation: All Terrain Mini Transporter
Model: THLC09715
Complies with the following directives:
2006/42/EC / Annex 1 - Machinery Directive
Directive 73/23/EEC
98/37/EC / Annex 1 – Machinery Directive
2000/14/EC
The conformity assessment procedure followed was in accordance with
Directive 2006/42/EC Annex 1
Name of the Notified Body: Intertek Testing Services Shanghai
Address: Building No.86, 1198,Qinzhou Road North, Shanghai 200233, CHINA
- Measured Sound Pressure Level: 102.8 dB (A)
Standards and technical specifications referred to:
2006/42/EC / Annex 1 – EN474-1, EN474-6, EN836 Annex G and H, EN ISO 3744, EN ISO 3767,
EN3864, EN ISO 4413:2010, ISO 6405-1:2004, ISO 6405-2:1993, EN ISO 6682:1995,
ISO 8437/A1:1997, ISO/DIS 8437:2008, ISO 10268:1993, ISO 10968:2004,
EN ISO 11688-1:1998, EN ISO 11691:1995, EN ISO 11820: 1996, EN ISO 12100-2010,
EN ISO 12100-1:2003, EN ISO 12100-2:2003, ISO 13333:1994, EN ISO 13849-1:2008,
ISO 13852:1996, EN ISO 13857
Authorised signatory and technical file holder
Date: 26/11/2012
Signature:
Name / title: Mr. Simon Belcher / Managing Director
Hobley Drive, Stratton St Margaret, Swindon, Wiltshire, SN3 4NS.
To order spare parts and see the complete range of garden
machinery and garden equipment from Handy, visit:
www.thehandy.co.uk
Spares & Support: 01793 333212
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