Hanatech ULTRASCAN Users Manual
Test Report No.: GETEC-E3-05-012
FCC Class B Certification
APPENDIX G
: USER’S MANUAL
EUT Type: Automotive Handheld Scantool
FCC ID : RZXULTRASCAN
Hanatech Co., Ltd.
Chapter 1
Safety and Warranty
About this Manual
All rights reserved by Hanatech Co., Ltd., Gumi, Korea.
The contents of this manual are the result of contributions by dozens
of individuals all who have added their vital expertise and experience to
the evolution of the contents of this manual.
The information contained in this manual may contain printing errors
and is subject to change without notice according to product upgrade.
Hanatech shall not be liable for errors contained herein or for incidental
or consequential damage in connection with the furnishing, performance,
or use of this material.
No part of this manual may be photocopied, reproduced, or translated
to another language in any way without the prior written consent of
Hanatech Co., Ltd.
Using this Manual
It is recommended that the user become familiar with the
operating procedures, terminologies and information contained
within this user’s manual. This will help to increase the user’s
effectiveness with this equipment
Vehicle system familiarity
While this equipment provides very powerful functions with extensive
vehicle coverage, it cannot replace knowledge and skill. To get the
most out of this equipment, a full understanding of vehicle systems is
required. It is recommended that the equipment be used in conjunction
with the original service manual for the vehicle being tested.
The equipment is designed for use by trained service personnel and
this manual assumes that the service technician who is going to use this
equipment has a familiarity with vehicle electronic control systems,
however, the latest service manuals and bulletins should always be
referenced before using this equipment.
.
Chapter 1 - 1
USER MANUAL For ULTRASCAN plus Scanners
I. SAFETY INSTRUCITONS -----------------------
Thank you for purchasing ULTRASCAN plus scanners. To get the maximum
performance of the equipment, please carefully read this manual first, and keep it at
hand.
On delivery inspection
When the equipment is delivered, a check should be made for any damaged or
missing components. If the unit is damaged or fails to operate according to the
specifications, contact your local distributor or the manufacturer, Hanatech Co., Ltd.,
Hana bldg., 80-1 Songjung-dong, Gumi-shi, Kyung-buk Republic of Korea 730-913.
In the unlikely event the equipment requires shipping back to the manufacturer, please
use the original packing material.
Safety symbols
The following symbols are used throughout this manual:
This mark means that dangerous consequences may
DANGER
arise, with the possibility of death or serious injury to the
user, if the machine is handled incorrectly.
This mark means dangerous consequences may arise,
WARNING
SYMBOL Description
with the possibility of somewhat serious injury to the user
and or damage to the machine and facilities, if the
equipment is handheld incorrectly.
This symbol is affixed to locations on the equipment where
the operator should consult corresponding topics in this
manual (which are also marked with the
using relevant functions of the equipment. In the manual,
this symbol indicates explanations that are particularly
important that the user is expected to read the manual before
using the equipment.
Chapter 1 - 2
symbol) before
Hanatech Co., Ltd.
Chapter 1
This symbol represents DC (Direct Current)
Safety guideline
In order to ensure proper operation and satisfactory performance, observe the
cautions listed below.
DANGER
This equipment is designed to comply with IEC61010-1 safety standards, and
has been tested for safety prior to shipment. Excessive high voltage measurement
or improper operation could result in personal injury, as well as damage to the
equipment or the vehicle. Please read this manual carefully and be sure that you
understand its contents before using the equipment.
The manufacturer disclaims all responsibility for any accident except for that
resulting due to defect in its product.
WARNING
For safety reasons, this equipment should not be used to
measure circuits carrying more than 30Vrms or 42.4V peak.
To avoid electrical accident that could result in injury or
death, do not measure voltage in excess of these limitations.
Maximum rated measurable voltage is 30Vrms or 42.4V
peak.
Chapter 1 - 3
USER MANUAL For ULTRASCAN plus Scanners
II. SAFETY PRECAUTIONS -----------------------
DANGER
When an engine is running, keep the workshop area WELL
VENTILATED or attach a building exhaust removal system to the
engine exhaust system. Engines produce carbon monoxide, an
odorless and poisonous gas that causes slower reaction time
and may lead to serious injury or death.
WARNING
Brakes and wheel blocks
Apply the hand brake and block the wheels before using the test
equipment. It is highly recommended to block the wheels on
front-wheel drive vehicles because the hand brake does not hold
the driving wheels.
Drive Test
Do not drive the vehicle and operate the test equipment at the
same time. Any distraction may cause an accident. Have one
person operate the test equipment while the other person drives
the vehicle.
Never place the test equipment in front of you when driving the vehicle because the
test equipment may hit your body and cause serious injury when
the air bag inflates.
Do not try to test the SRS air bag system while driving the
vehicle as unintended air bag inflation may result.
Chapter 1 - 4
Hanatech Co., Ltd.
Chapter 1
Engine Compartment
Maintain sufficient clearance between moving components or
belts while using the test equipment in the engine compartment.
Moving components and belts may catch loose clothing, test
cables or a part of your body and cause damage or personal
injury.
Electrical Components
Always turn the ignition key OFF when connecting or disconnecting electrical
components unless otherwise instructed.
Vehicle Battery
ULTRASCAN PLUS equipments are designed to prevent damage from reverse polarity
battery cable connection, however, it is always highly recommended to always ensure
correct polarity terminal connection.
Never lay the test equipment on vehicle battery. You may short the terminals and may
cause damage to your body, the test equipment or the battery.
To avoid damaging the test equipment or displaying false data, make sure the vehicle
battery is fully charged and the connections to the electronic control module are clean
and tight.
The warning messages above and the safety messages contained hereinafter cover
situations Hanatech is aware of. Hanatech cannot know, evaluate or advise you as to
all of the possible hazards. You must make sure that any conditions or service
procedures encountered do not jeopardize your personal safety.
Chapter 1 - 5
USER MANUAL For ULTRASCAN plus Scanners
III. WARRANTY SERVICE -------------------------
Warranty Period
In principle, ULTRASCAN plus products are warranted to the consumer to be free of
defects in material and workmanship for the period of 3 years after the date of
purchase.
If the product is found defective during this period, the product can be returned to
Hanatech and will be repaired or replaced free of charge.
Freight and repair Cost
For the repair of head unit, Hanatech covers the freight cost for the service during one
year from the date of purchase, and you can send the troubled unit to your local
distributor without having to pay the freight cost. You sho uld consult with your local
distributor about the validity of remaining warranty period before sending the unit.
For the remaining two years, you are liable for any international cost incurred. Repair
or replacement will be provided free of charge.
When the warranty period is expired after three years, the customer must pay the
round trip freight and the repair or replacement cost.
Upon delivery
Hanatech inspects all the ordered product parts and components are in cluded in the
package before shipment, and includes the original copy of pre-shipment inspection
report in the box. As soon as the product is delivered to you, please ensure
everything you ordered is properly checked and included referring to the pre-shipment
inspection report. If there is anything missing or damaged, you must notify the local
distributor immediately within 3 working days from the delivery date for free of charge
replacement of the parts.
In case of trouble
If you encounter any malfunction or trouble with the equipment, please refer to the
Trouble Shooting chapter in this manu al. If the problem cannot be solved, please
Chapter 1 - 6
Hanatech Co., Ltd.
contact your local distributor for assista nce. For early identification of a fault or error,
your local distributor will require the following details:
1. Symptom of problem you are experiencing
2. Serial number of the head unit
3. Vehicle information: Which specific car were you testing when the problem
occurred – Model name, Model year and system ID number if available (for Mitsubishi,
Subaru and Suzuki only: Refer to Japanese car chapter for details)
Chapter 1
Warranty Void
Even in the effective warranty period, if the problem is found to be caused by any of
the followings, Hanatech charges the cost for round trip freight and actual cost for the
service to the customer, and the shipment back to the customer will be suspended
until the customer’s payment is duly made
1. Evidence of improper use or application of the product ignoring the cautions and
warnings stipulated in the user’s manual
2. Intentional damage or modifications to the product or user’s attempt to repair
without proper authorization
3. Any damage caused by Force Maje ure including war and natural disaster
4. Loss of time, inconvenience and other consequential damage or loss
Warranty void seal
In addition to the above mentioned warranty void conditions, warranty service is not
provided in case the warranty void seal is broken or removed.
If you remove the head unit safety boot, you will see a yellow round sticker covering
one of the screw holes in the back. Please be careful not to break this seal and never
try to open the head unit without direct authorization from the manufacturer.
Bought in other countries
Only the products properly supplied by the contracted authorized local distributo r s are
recognizable for free of charge warranty service. Any equipment bought outside the
contracted national territory of your local distributor will be charged for service.
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USER MANUAL For ULTRASCAN plus Scanners
FCC RF INTERFERENCE STATEMENT
Note
This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful
interference in a residential installation.
The equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not
occur in a particular installation.
If this equipment does not cause harmful interference to raio or television reception
which can be determined by turning the equipment off and on, the user is encouraged
to try to correct the interference by one or more of the following measures;
- Reorient or relocate the receiving antenna
- Increase the separation between the equipment and receiver
- Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected
Caution
Changes or modification not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS
SUBJECT TO THE FOLLOWING TWO CONDITIONS; (1) THIS DEVICE MAY NOT
CAUSE HARMFUL INTERFERENCE. AND (2) THIS DEVICE MUST ACCEPT ANY
INTERFERENCE RECEIVED INCLUDING INTERFERENCE THAT MAY CAUSE
UNDESIRED OPERATION.
Chapter 1 - 8
Hanatech Co., Ltd.
Chapter 2
Specification and Parts
I. Specification -----------------------------------
A. Hardware
CPU: 16bit, 33MHz
RAM: 1 Mbyte (SRAM)
Program Cartridge Memory: 128Mbytes Flash Memory
Display: 320×240 Monochrome Graphic LCD with Back Light
Key Pad: 24 membrane keys, embossing type
Serial Port: RS232 , USB
Printer: General PC printer
Power: DC 8~18V, 800mA or higher
B. Environmental Specification
Indoor use only
Operating temperature: Max 50℃ / 122℉
Maximum relative humidity: 80% (up to 31℃/88℉) and 50% (40℃/104℉ or
higher)
Installation overvoltage categories: CATⅡ
Maximum measurable voltage: DC 30V Max
Pollution degree 2
Max. Altitude: Up to 2000m
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USER MANUAL For ULTRASCAN plus Scanners
C. Oscilloscope Specification (ULTRASCAN plus only)
4 Channel
Voltage Division: 0.1V ~ 20V Div
Time Division: Normal 25㎲ ~ 20sec
Sampling Rate: 500K㎐ / 2 channel
Measurable Voltage: DC ±150V Max
D. Multi-meter Specification (ULTRASCAN plus only)
Volt age: DC 30V Max
Frequency: 1㎐ ~ 100K㎐
Duty Cycle: 0 ~ 99.9%
Current: ±128 Amp
Volt age Output: DC 0.00 ~ 5.00V
Frequency/Duty Cycle Output: 1.0Hz ~ 1.0KHz
E. Mechanical Dimensions
Length: 302.1㎜ / 12.1"
Width: 171.9㎜ / 6.8"
Height: 75.7㎜ / 3.1"
Weight: 1.6㎏ / 3.5lb (head unit only)
Body Color: Dark Grey
Safety Boot Color: Yellow / Blue / Red
All specifications are subject to change without notice for the purpose of product
and quality improvement.
Chapter 2 - 2
Hanatech Co., Ltd.
Chapter 2
II. Part List -----------------------------------------
A. Head unit and basic supplies
1. Head Unit
- Made of strong ABS resin, each unit has
passed internal impact test before shipment.
- As the inner surface is coated with antielectromagnetic interference material, it
neither interferes the other electronic
devices nor gets interfered by the other
equipments.
(P/N. 1000-0005)
2. Safety Boot (P/N. 2002-0030)
- Flexible plastic cover that protects the head unit from physical,
chemical and electrical damage
- Yellow boots are used for ULTRASCAN plus, and blue and red boots
are also available upon distributor’s demand.
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USER MANUAL For ULTRASCAN plus Scanners
3. Carry Case (P/N. 3003-0003)
Provides convenient transportation and the
protection of the head unit and other
components from outer physical impact during
the transportation and storage. Carry case is
provided when purchasing the head unit and at
least one software package together. Includes
keys and dial lock
4. Main Data Link Cable (P/N. 3001-0001)
-
Connects vehicle side DLC and ULTRASCAN plus head unit for data
transmission.
-
Connecting parts on both ends
are exactly same, therefore,
simply put any one end to the
head unit, and then hook the
other end to the vehicle side
DLC after connecting an
appropriate adaptor
5. Power Cable 1 – Cigarette Lighter
- Supplies power to the head unit
from the cigarette lighter socket.
Used when DLC is located near
the driver or passenger seat and
power is not supplied through
DLC.
- LED lights on both ends turn ON
when power is properly supplied.
- The metal plunger part in the end of cigarette lighter con nector is
(P/N. 3000-0004)
removable by unscrewing for the fuse replacement. It may become
Chapter 2 - 4
Hanatech Co., Ltd.
- The rated voltage and current for this power cable are 12V and less than
loose over repeated use, therefore, it is highly recommended to check if
it is tightly screwed frequently. A set of plunger parts are included in the
basic supplies. Refer to spare parts section hereinafter.
2A.
Chapter 2
6. Power cable 2 – Vehicle Battery
- Supplies power from the vehicle battery when the DLC is located in
the engine bay or when using the oscilloscope or multi-meter
functions
(P/N. 3000-0005)
- Connect each of the two
alligator clips to the battery
terminal of the correct
polarity with caution.
- Must be used together with
the Power Cable 1. Insert
the cigarette lighter adaptor of the Power Cable 1 into the socket,
and connect the other end to the head unit.
- Red LED light turns ON when power is properly supplied from the
vehicle battery.
Chapter 2 - 5
USER MANUAL For ULTRASCAN plus Scanners
B. Basic supplies for ULTRASCAN plus
1. 4 Channel Oscilloscope Adapter
Collects and delivers electrical
-
signal from the probes to the
head unit for oscilloscope,
multimeter and ignition pattern
analysis functions.
(P/N. 3000-0007)
- Refer to the manual book 2 for
further information
2. Probes
- Obtains and transmits voltage signal from electrical wire or sensor
- Since ULTRASCAN plus
(P/N. 3000-0001)
terminal to the main unit for the Oscilloscope, Multimeter and
Primary Ignition Pattern
Analysis functions.
supports up to 4 channels, 4
probes are provided together
for the maximum utilization of
the function.
- Each probe has rubber bands of same color on both ends for easier
distinction.
- These probes directly get voltage signal by applying a probe needle
into the electric wire, which you have to handle with care. Refer to
the following warning message.
Chapter 2 - 6
Hanatech Co., Ltd.
Chapter 2
Note that the probe has a needle while the Secondary Ignition Probe does not.
These probes with needle get electrical signal directly from the wire, therefore,
extending them to high voltage lines is extremely dangerous.
Probe with needle Probe without needle
DANGER
3. Secondary Ignition Probe
-
Applied to the high tension spark plug wires to get the secondary
ignition voltage signal by induction.
(P/N. 3000-0002)
- The probe has no needle and
the body is colored RED for
clear distinction from the
oscilloscope probes that have
needles to measure the
voltage from the wire directly. Refer to the warning message above.
4. #1 Cylinder Trigger Pick-up Clamp
- Clipped on the spark plug wire to cylinder No. 1 to get the trigger
signal that is used to identify
the correct cylinder number of
each ignition voltage signal.
- Refer to the ignition pattern
analysis section in the manual
book 2.
(P/N. 3000-0003)
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USER MANUAL For ULTRASCAN plus Scanners
5. Ground Cable (P/N. 3000-0006)
- Used for circuit ground while using Scope, Multi-meter and Ignition
Pattern functions to get more stable and accurate test result.
- Highly recommended to
extend this cable to the (-)
terminal of the vehicle battery
always when using these
functions.
Chapter 2 - 8
Hanatech Co., Ltd.
Chapter 2
C. Diagnostic Adapters
Diagnostic adapters may be sold separately, therefore check if all the
adapters you ordered are included in the package upon delivery.
There are two types of adapters: capsulated and wired types.
Most of ULTRASCAN plus adapters are capsulated for better durability and
storage, however, sometimes it is difficult or almost impossible to connect the
capsulated adapter to vehicle side DLC when it is located deep inside
beneath the dashboard. We use wire type adapters for the cars such as
Hyundai and Kia that we were reported to have such connecting difficulties.
Capsule type Wire type
1. OBD2 Standard Adapter
(P/N. 3001-0010)
Used for all OBD generation 2 and EOBD
compatible vehicles. Vehicle side DLC is
generally located near the driver’s seat and
most frequently found beneath the dash panel.
2. Toyota / Lexus 17Pin Rectangular
Adapter
Used for the diagnosis of Toyota and Lexus
of OBD generation 1. Vehicle side DLC of
this type is generally located in the engine
compartment.
(P/N. 3001-0011)
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USER MANUAL For ULTRASCAN plus Scanners
3. Toyota/Lexus 17Pin Semi-circular Adapter (P/N. 3001-0012)
Also used for the diagnosis of Toyota and
Lexus of OBD generation 1.
The vehicle side DLC is generally found
beneath the dashboard.
Refer to the following warning message.
The appearances of this adapter and MAZDA 17Pin adapter are exactly
same, however, the internal wiring and circuit are different. Check the
engraved name and the body color of the adapter carefully before use.
Improper adapter connection may result in serious malfunction of
either control system and ULTRASCAN plus head unit.
WARNING
4. Honda 3 Pin Adapter and 2 Pin Jump Wire
(P/N. 3-pin: 3001-0014, 2-pin wire: 3001-0023)
3-pin adapter is used for the diagnosis of Honda
cars of OBD generation 1 that support DTC
read and erase as well as data stream.
Older Honda cars have 2-pin DLC that supports
DTC read only. The jump wire is used for these
older cars to bridge the 2-pin DLC terminals.
The vehicle side DLC is generally located under
the dashboard or the glove box.
Chapter 2 - 10
Hanatech Co., Ltd.
Chapter 2
5. Mitsubishi and Hyundai 12Pin Adapter (P/N. 3001-0001)
Used for the communication
with Mitsubishi and Hyundai
cars of OBD generation 1.
A wire type adapter is provided
as the connecting difficulties of
capsule type adapter in quite a
few Hyundai cars were
reported.
6. Mitsubishi 12+16pin dual headed adapter (P/N: 3001-0030)
Used for the communication with
Mitsubishi cars with both of 12-pin
OBD1 and 16-pin OBD2 adapters
on-board.
Refer to the Mitsubishi section,
Chapter 6 for details.
7. Nissan and Samsung 14Pin Adapter (P/N. 3001-0006)
Used for the communication with Nissan cars
of OBD generation 1 and all Samsung
passenger cars.
Vehicle side DLC is generally found under the
dash or inside the fuse box.
8. Mazda 17Pin Adapter (P/N. 3001-0013)
Used for the communication with Mazda cars
of OBD generation 1.
Vehicle side DLC is generally located in the
engine compartment.
Refer to the warning message in the next page:
Chapter 2 - 11
USER MANUAL For ULTRASCAN plus Scanners
The appearances of this adapter and Toyota 17Pin SEMI-CIRCULAR adapter
are exactly same, however, the internal wiring and circuit are different. Check
the engraved name and the body color of the adapter carefully before use.
Improper adapter connection may result in serious malfunction of either
control system and ULTRASCAN plus head unit
WARNING
9. Subaru 9Pin Adapter
Used for the communication with Subaru cars of
OBD generation 1.
The vehicle side DLC is generally located
beneath the dashboard.
(P/N. 3001-0022)
10. GM Daewoo 12Pin Adapter
(P/N. 3001-1002)
Used for the communication with Daewoo cars
of OBD generation 1.
The vehicle side DLC is generally located
beneath the glove box, door side.
11. Kia 6Pin Adapter (P/N. 3001-0003)
Used for the communication with old
Kia cars of OBD generation 1.
Only the Diagnostic Trouble Code
reading function is available for the
cars with this type of adapter as only
the slow pulse signal is transmitted
through the vehicle side DLC.
The split wire of the adapter is to be connected to the ground terminal of
the vehicle side DLC.
Chapter 2 - 12
Hanatech Co., Ltd.
Chapter 2
12. Kia 20Pin Adapter (P/N. 3001-0004)
Used for the communication with Kia cars of OBD generation 1.
DTC read & erase and data stream
functions are available for the cars
with this type of adapter.
Refer to the following warning
message.
The appearances of Kia 20Pin adapter and Ssangyong 20Pin Rectangular
adapter are exactly same, however, the internal wiring and circuit are different.
Check the engraved name and the body color of the adapter carefully before
use. Improper adapter connection may result in serious malfunction of
either control system and ULTRASCAN plus head unit
WARNING
13. Ssangyong 20Pin Rectangular Adapter
Used for Ssangyong cars of OBD
generation 1.
Vehicle side DLC is located in the
engine compartment.
Refer to the warning above.
(P/N. 3001-0005)
14. Ssangyong 14Pin Circular Adapter
(P/N. 3001-0007)
Used for old Ssangyong cars of OBD
generation 1.
Vehicle side DLC is located in the engine
compartment.
Chapter 2 - 13
USER MANUAL For ULTRASCAN plus Scanners
15. Holden 6 Pin Adapter
Used for Australian Holden of OBD
generation 1.
Japanese cars such as Toyota and Nissan
assembled in Australia with Holden built
engines may have this type of adapter, too.
Vehicle side DLC is generally located
beneath the glove box to the center facia.
(P/N. 3001-0023)
16. GM Opel 10Pin Adapter (P/N. 3001-0019)
Used for the communication with
Opel cars of OBD generation 1.
Also available with ULTRASCAN
plus Australian Holden, South
American Opel and European
Vauxhall software packages.
Vehicle side DLC is generally
located in the fuse box beneath the dashboard or near the parking brake.
17. Ford 20 Pin Adapter(P/N. 3001-0020)
Used for the communication with Ford cars
of OBD generation 1, including Australian
and British Fords.
Vehicle side DLC is generally located in the
fuse box beneath the dashboard.
Chapter 2 - 14
Hanatech Co., Ltd.
Chapter 2
18. Ford EEC-IV
Used for the communication with
Australian Ford cars of OBD generation 1,
Vehicle side DLC is generally located in
the engine compartment.
(P/N. 3001-0017)
19. BMW 20Pin Adapter(P/N. 3001-0016)
Used for the communication with
BMW cars.
Vehicle side DLC is generally
located beneath the dashboard or in
the engine compartment.
20. VAG 2X2Pin Adapter(P/N. 3001-0029)
Used for the communication with
Volkswagen/Audi Group cars,
Vehicle side DLC is located in
various place on the vehicle but
generally around dashboard.
Applied with SEAT, SKODA with
this adapter also.
Chapter 2 - 15
USER MANUAL For ULTRASCAN plus Scanners
21. Mercedes Benz 38Pin Adapter
Used for the communication with
Mercedes Benz cars equipped with 38Pin
vehicle side DLC.
Applied with C202, CLK208, E210, E124,
S140, SL129, SLK170, G463, G461.
(P/N. 3001-0015)
22. Mercedes Benz 4Pin Adapter(P/N. 3001-0009)
Used for the communication with Mercedes Benz cars equipped with
8Pole or 16Pole vehicle side DLC.
(Red: Battery +, Gray: K Line,, Yellow :
Ignition check, Black: Ground)
Applied with C201, E124, S126, SL107,
G463
23. Upgrade cable
To be connected to main data link
cable for updating your
ULTRASCAN plus software by
downloading updated codes from
your PC. Refer to the related
chapter in this manual.
(P/N. 3000-0010)
Chapter 2 - 16
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