HAMPTON BAY 120-231 User Manual

Page 1
Date Purchased
Store Purchased
Model No.
Serial No.
Vendor No.
UPC
120-231
445993
718212341292
Hampton Bay Lifetime Motor Warranty
The retailer warrants the fan motor to be free from defects in workmanship and material present at time of shipment from the factory for a lifetime after the date of purchase by the original purchaser. The retailer also warrants that all other fan parts, excluding any glass or plexiglass parts, to be free from defects in workmanship and material at the time of shipment from the factory for a period of one year after the date of purchase by the original purchaser. We agree to correct such defects without charge or at our option replace with a comparable or superior model if the product is returned to the retailer. To obtain warranty service, you must present a copy of the receipt as proof of purchase. All costs of removing and reinstalling the product are your responsibility. Damage to any part such as by accident or misuse or improper installation or by affixing any accessories, is not covered by this warranty. Because of varying climatic conditions in the United States this warranty does not cover any changes in brass finish, including rusting, pitting, corroding, tarnishing or peeling. Brass finishes of this type give their longest useful life when protected from varying weather conditions. A certain amount of wobble is normal and should not be considered a defect. Servicing performed by unauthorized persons shall render the warranty invalid. There is no
other express warranty. The retailer hereby disclaims any and all warranties, including but not limited to. Those of merchantability and fitness for a particular purpose to the extent permitted by law. The duration of any implied warranty which
cannot be disclaimed is limited to the time period as specified in the express warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you. The retailer shall not be liable for incidental, consequential, or
special damages arising out of or in connection with product use or performance except as may otherwise be accorded by law. Some states do not allow the exclusion of incidental
or consequential damages, so the above exclusion or limitation may not apply to you. This warranty gives specific legal rights, and you may also have other rights which vary from state to state. This warranty supersedes all prior warranties.
Lifetime Motor Warranty
Page 2
Table of Contents
SAFETY RULES.........................................................................................................
PACKAGE CONTENTS .............................................................................................
INSTALLING YOUR FAN..........................................................................................
HANGING THE FAN..................................................................................................
ELECTRICAL CONNECTIONS ................................................................................
FINISHING THE INSTALLATION............................................................................
............................................................
BLADE INSTALLATION ..........................................................................................
.................................................................
INSTALLING THE LIGHT KIT................................................................................
INSTALLING THE LIGHT BULBS & GLASS SHADE..............................................
OPERATING THE TRANSMITTER.........................................................................
CARE OF YOUR FAN...............................................................................................
TROUBLESHOOTING.............................................................................................
SPECIFICATIONS...................................................................................................
INSTALLING THE DECORATIVE SCROLL
INSTALLING THE MOUNTING PLATE
1 2 3 4 5 6 7 8 9
10
11 12 13 14 15
Page 3
1. Before you begin installing the fan, shut power off at the circuit breaker or the fuse box.
2. Be cautious! Read all instructions and safety information before installing your new fan. Review accompanying assembly diagrams.
3. Make sure that all electrical connections comply with local codes, ordinances, or National Electrical Codes. Hire a qualified electrician or consult a do-it-yourself wiring handbook if you are unfamiliar with installing electrical wiring.
4. Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet from the floor and 18 inches from the tip of the blades to the wall.
5. If you are mounting the fan to a ceiling outlet box, use
U.L. Listed metal octagonal outlet box marked "Acceptable for fan support". Secure the box directly to the building structure. The outlet box and its support must be able to support the moving weight of the fan (at least 50 lbs.) Do not use a plastic box.
6. Caution: To reduce the risk of personal injury use only the screws provided with the outlet box.
7. If you are mounting the fan to a joist, make sure it is able to support the moving weight of the fan (at least 50 lbs.).
8. After you install the fan, make sure that all mountings are secured to prevent the fan from falling.
1. Safety Rules
9. Do not insert anything into the fan blades while the fan is operating.
10. Turn the fan off and wait for it to stop completely before changing the fan direction.
ATTENTION: The Energy Policy Act of 2005 requires this fan to be equipped with a 190 watt limiting device. If lamping exceeds 190 watts, the ceiling fan's light kit will shut off automatically.
NOTE: The important safeguards and instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution and care are factors which can not be built into this product. These factors must be supplied by the person(s) installing, caring for and operating the unit.
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR OTHER PERSONAL
INJURY. MOUNT FAN DIRECTLY TO THE BUILDING JOIST USING THE WOOD
SCREWS AND WASHERS PROVIDED WITH THE FAN. THE WOOD SCREWS
MUST GO THROUGH THE OUTLET BOX VIA THE KNOCK OUTS. CONSULT A
QUALIFIED ELECTRICIAN IF IN DOUBT.
TO REDUCE THE RISK OF PERSONAL INJURY, DO NOT BEND THE BLADE
HOLDERS WHILE INSTALLING, BALANCING THE BLADES, OR CLEANING
THE FAN. DO NOT INSERT FOREIGN OBJECTS BETWEEN ROTATING FAN
BLADES.
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN
WITH ANY SOLID-STATE SPEED CONTROL DEVICE
WARNING
NOTE
READ AND SAVE ALL INSTRUCTIONS!
Page 4
Unpack your fan and check the contents. You should have the following items:
.
1 Fan blades (5) 2a. Hanger bracket plate 2b. Hanger bracket
3. Canopy
4. Canopy cover
5. Downrod assembly
6. Decorative scroll ring
7. Decorative scrolls (3)
8. Coupling cover
9. Fan motor assembly
10. Blade holders (5)
11. Mounting plate
12. Light kit
13. Glass shade assembly
14. Receiver with 6 wire nuts
15.
16. 50W Halogen bulbs
17. Balancing kit
Transmitter+holder+2 mounting screws
(2)
a. Mounting hardware:
Wood screws (2). Lock washers (2)
Wire nuts (3). Flat washers (2)
Star washers (2)
b. Blade attachment hardware:
Screws (16)
c. 4 mm Allen wrench
Package Contents 2.
3
1
2a
2b
5
6
9
7
8
10
4
15
14
11
12
13
16
17
a
b
c
Page 5
Phillips screw driver; slotted screw driver; step­ladder; wire cutters; electrical tape.
If there isn't an existing mounting box, then read the following instructions. Disconnect the power by removing fuses or turning off circuit breakers.
Secure the outlet box directly to the building structure. Use appropriate fasteners and building materials. The outlet box and its support must be able to fully support the moving weight of the fan (at least 50 lbs.). Use a UL Listed metal outlet box. Do not use a plastic outlet box.
Figure 1, 2 and 3 are examples of different ways to mount the outlet box.
Note: You may need a longer downrod to maintain proper blade clearance when installing on a steep, sloped ceiling. Longer downrods are available from your Hampton Bay dealer.
To hang your fan where there is an existing fixture but no ceiling joist, you may need to install a hanger bar as shown in Fig. 4 (available at your Hampton Bay dealer).
Tools Required
Mounting Options
3. Installing Your Fan
Outlet box
Figure 1
Ceiling joist
Ceiling joist
Cross brace
Outlet box
Figure 2
Ceiling joist or cross brace
Parallel wood brace
Provide strong support
Recessed outlet box
Hanger bracket opening must be facing uphill
Figure 3
Angled ceiling maximum 17 angle
O
utl
e
t b
o
x
Figure 4
Ceiling joist
Hanger bar (optional)
Hanger bracket
Page 6
Hanging the Fan 4.
REMEMBER to turn off the power. Follow the steps below to hang your fan properly:
Step 1. Remove two knock-outs from the outlet box to expose the joist. (Fig. 5)
Step 2. Use the two wood screws and washers to secure the hanger bracket plate directly to the building joist via the knockout holes from the outlet box. (Fig. 6)
CAUTION! THE HANGER BRACKET PLATE MUST BE INSTALLED DIRECTLY TO THE BUILDING JOIST USING THE TWO WOOD SCREWS AND WASHERS PROVIDED.
Step 3. Secure hanger bracket to hanger bracket plate using the two hex nuts and washers provided, make sure nuts are securely tighten. (Fig. 7)
Step 4. Loosen the two set screws and
in the top
coupling of the motor assembly. (Fig. 8)
remove the hitch pin and lock pin
Step 5. Remove hanger ball from downrod assembly by loosening set screw, removing the cross pin, and sliding ball off rod. (Fig.9)
Step 6. Carefully feed fan wires up through the downrod. (Fig. 10) Thread the rod into the coupling, next line up holes and replace lock pin and hitch pin. Tighten set screws.
Step 7. Slip coupling cover, decorative scroll ring, canopy cover and canopy onto downrod. (Fig. 11) Carefully reinstall hanger ball onto rod being sure that cross pin is in correct position, set screws are tighten and wires are not twisted.
Step 8. Now lift motor assembly into position and place hanger ball into hanger bracket. Rotate until the check groove has dropped into the registration slot and seats firmly. (Fig. 12) Rod should not rotate if this is done correctly.
Cross pin
Hanger ball
Downrod
Outlet box
Outlet box
Hanger bracket plate
Flat washers
Flat washers
Spring washers
Hex nuts
Wood screws
Knock out
Downrod
Supply wires
Figure 7
Figure 5
Figure 9
Figure 10
Figure 8
Figure 6
Hitch pin
Lock pin
Set
screws
Page 7
WARNING: To avoid possible electrical shock be sure electricity is turned off at the main fuse or breaker box before wiring.
NOTE: The Hand Held Remote or Wall Control units included with your ceiling fan are equipped with 16 code combinations to prevent possible interference from or to other remote units. The dip switches on your Receiver and Transmitter units have been preset at the factory, please re-check to make sure the switches on both units are set to the same positions. The frequency settings should be changed only in case of interference or if a second or more remote controlled ceiling fans are installed in the same structure. Any code combination will operate the ceiling fan and light as long as the Receiver and Transmitter units are set to the same codes (Fig. 13)
Step 1. Insert Receiver into Hanger Bracket with the flat side of the Receiver facing the ceiling. (Fig. 14)
Step 2. Motor to Receiver Electrical Connections: Connect the WHITE wire from the fan to the WHITE wire marked "TO MOTOR N" from the Receiver. Connect the BLACK wire from the fan to the BLACK Wire
marked "TO MOTOR L" from the Receiver. Connect the BLUE wire from the fan to the BLUE wire marked "For Light" from the Receiver. NOTE: If your ceiling fan features an UP Light: Connect the ORANGE wire from the fan to the ORANGE wire marked "For Up Light" from the Receiver. Otherwise disregard this step and proceed to secure all wire connections with the plastic wire nuts provided. (Fig. 15 )
connectors
Step 3. Receiver to House Supply Wires Electrical Connections: Connect the WHITE wire (Neutral) from the outlet box to the WHITE wire marked "AC in N" from the receiver. Connect the BLACK wire (Hot) from the outlet box to the BLACK wire marked "AC in L" from the receiver. Secure all wire connections with the plastic wire nuts provided. (Fig. 15)
Step 4. If your outlet box has a GROUND wire (Green or Bare Copper) connect this wire to the Hanger Ball and Hanger Bracket Ground wires. If your outlet box does not have a Ground Wire, then connect the Hanger Ball and Hanger Bracket Ground Wires together. Secure wire connection with the plastic wire nut provided. (Fig. 15 )
After all are made, check to make sure there are no loose strands. As an additional precaution we suggest to secure the plastic wire connectors to the wires with electrical tape.
5. Electrical Connections
Figure 11
Figure 12
Registration slot
Downrod
Coupling cover
Canopy
Canopy cover
Set screws
Decorative scroll ring
Hitch pin
Lock pin
Hanger ball
Page 8
6. Finishing the Installation
Step 1. Tuck connections neatly into ceiling outlet box.
Step 2. Slide the canopy up to ceiling and over the two crews on hanger bracket. Rotate canopy clockwise. Next, while holding the canopy with one hand, slide the canopy cover over the screws and rotate clockwise until tight. Note: adjust the canopy screws as necessary until the canopy and canopy cover are snug. (Fig. 16)
Figure 16
Outlet box
Hanger bracket
Hanger ball
Canopy
Canopy cover
Figure 15
White (neutral)
White (neutral)
Green or bare copper (ground)
White ("AC IN N")
White ("to motor N")
Ground (green)
(Connect to ground wire on hanger bracket if no house ground wire exists.)
Outlet box
Black (hot)
Black ("AC IN L")
Black ("to motor L")
Receiver
Blue ("for light")
Blue (light)
Black (motor)
Fan
Figure 13
Figure 14
Note: The transmitter only works within 40 feet from receiver.
Receiver
Hanger bracket
ON ON
Page 9
8. Blade Installation
Step 1. Attach fan blades to the blade
holder using the screws and rubber washers provided. Tighten screws securely, repeat procedure with remaining blades. (Fig. 18)
Step 2. Align motor holes to blade holders
and secure with screws provided, tighten screws securely. (Fig. 18)
Figure 18
Blade
Blade holders
Screws
Screws
Rubber washers
7. Installing the Decorative Scroll
Install the decorative scroll to the decorative scroll ring with the screws provided. Be sure to tighten all screws. Then tighten the set screw on the decorative scroll ring. (Fig. 17)
Scroll ring screws
Scroll ring
Screws
Decorative scroll arms
Allen wrench
Figure 17
Page 10
9. Installing the Mounting Plate
Step 1. Remove 1 of the 3 screws from the
mounting ring and loosen the other 2 screws. (Do not remove)
Step 2. Place the key holes on the mounting plate over the 2 screws previously loosened from the mounting ring, turn mounting plate until it locks in place at the narrow section of the key holes. Secure by tightening the 2 screws previously loosened and the one previously removed. (Fig. 19)
Figure 19
Mounting plate
Mounting ring
Screws
10. Installing the Light Kit
REMEMBER: To disconnect the power.
The fan blades must be already attached to the fan.
Step 1. Loosen the 3 screws from the
mounting plate. (Do not remove)
Step 2. Raise and hold the light kit close to the mounting plate and proceed to do the wire connections. Connect the white wire connector from the light kit and fan, follow the same procedure with the black wire connectors. (Fig. 17)
Step 3. Place the key holes on the light kit
over the 3 screws previously loosened from the mounting plate, turn light kit until it locks in place at the narrow section of the key holes. Secure by tightening the 3 screws previously loosened. (Fig. 17).
Figure 20
Connector plugs
Screws
Mounting plate
Light kit
Page 11
WARNING: Shut off the power supply before removing or replacing lamp. In handling of halogen bulb, care should be taken not to touch it with your bare hands. Oil residue will shorten the life of the halogen bulb. If you accidentally come into contact, wipe thoroughly with a clean, lint-free, cotton cloth. Allow the bulb to cool off for 10 minutes before changing the bulb. Use light bulb in accordance with the fan's specification. TO REDUCE THE RISK OF FIRE
DO NOT EXCEED MAXIMUM WATTAGE RATING.
ATTENTION: The Energy Policy Act of 2005 requires this fan to be
equipped with a 190 watt limiting device. If lamping exceeds 190 watts, the ceiling fan's light kit will shut off automatically.
Step 1. Install 2x50W halogen bulbs (included). (Fig. 21)
Step 2. Remove the decorative nut from the light kit. Place glass shade over the
light kit stem, secure with the decorative nut. Do not overtighten. (Fig. 21)
11. Installing the Light Bulbs & Glass Shade
Figure 21
Glass shade
Bulbs
Light kit stem
Decorative nut
Page 12
Operating the Transmitter 12.
Speed settings for warm or cool weather depend on factors such as the room size, ceiling height, number of fans, etc.
The Reverse switch is located on the top of the motor housing. Slide the switch to the Left for warm weather operation. Slide the switch to the Right for cool weather operation.
NOTE: Wait for fan to stop before changing the setting of the slide switch.
Warm weather - (Forward) A downward air flow creates a cooling effect as shown in Figure 24. This allows you to set your air conditioner on a higher setting without affecting your comfort.
Cool weather - (Reverse) An upward airflow moves warm air off the ceiling area as shown in Figure 25. This allows you to set your heating unit on a lower setting without affecting your comfort.
Restore power to the ceiling fan and test for proper operation.
1. "HI, MED, LOW" buttons: These three buttons are used to set the fan
speed as follows: LOW=Low speed MED= Medium speed
HI=High speed
2. "OFF" button: This button turns the fan off.
3.The " " button turns the light ON or OFF
and also controls the brightness setting. Press and release the button to turn the light ON or OFF. Press and hold the button to set the desired brightness. The light key has an auto-resume, it will stay at the same brightness as the last time it was turned off.
Figure 22
Installing the battery:
Install 12V MN21/A23 battery (not included), to prevent damage to transmitter, remove the battery if not used for long periods.
Figure 23
Page 13
Figure 24
Figure 25
Figure 26
Holder
Screws
Plugs
Installing the
1. Remove the two plugs from the holder. Note that the plugs have unique tabs that allows them to fit only in one hole. (Fig. 26)
2.
3.
Attach the holder with the two screws
provided.
Transmitter Holder
Replace the two plugs each into its own
hole.
Page 14
Here are some suggestions to help you maintain your fan
1.Because of the fan's natural movement, some connections may become loose. Check the support connections, brackets, and blade attachments twice a year. Make sure they are secure. (It is not necessary to remove fan from ceiling.)
2. Clean your fan periodically to help maintain its new appearance over the years. Use only a soft brush or lint-free cloth to avoid scratching the finish. The plating is sealed with a lacquer to minimize discoloration or tarnishing. Do not use water when cleaning. This could damage the motor, or the wood, or possibly cause an electrical shock.
3. Use only a soft brush or lint-free cloth to avoid scratching the finish. The plating is sealed with a lacquer to minimize discoloration or tarnishing.
4. You can apply a light coat of furniture polish to the wood blades for additional protection and enhanced beauty. Cover small scratches with a light application of shoe polish.
13.Care of Your Fan
For any additional information on your Hampton Bay Ceiling Fan, please write to:
THE HAMPTON BAY FAN & LIGHTING CO. P. O. Box 395 Norco, CA 92860
Call toll free 1-800-527-0998
WARNING: Make sure the power is off at the electrical panel box Before you attempt any repairs. Refer to the section, "Making Electrical Connections".
5. There is no need to oil your fan. The motor has permanently lubricated bearings.
6. All glass should be cleaned using lukewarm soapy water and a soft cloth or sponge.
DO NOT IMMERSE GLASS IN HOT WATER. DO NOT PUT GLASS INTO AN AUTOMATIC DISHWASHER.
Page 15
Troubleshooting 14.
Problem
Fan will not start.
Fan sounds noisy.
Remote control malfunction.
Lights shut off and will not come back on.
Fan Wobble.
Solution
1. Check circuit fuses or breakers.
2. Check line wire connections to the fan and switch wire connections in the switch housing. CAUTION: Make sure main power is off.
1. Make sure all motor housing screws are snug.
2. Make sure the screws that attach the fan blade bracket to the motor hub is tight.
3. Make sure wire nut connections are not rubbing against each other or the interior wall of the switch housing. CAUTION: Make sure main power is off.
4. Allow a 24-hour "breaking-in" period. Most noise associated with a new fan disappear during this time.
5. If using an optional light kit, make sure the screws securing the glassware are tight. Check that the light bulb is also secure.
6. Do not connect the fan with a wall mounted variable speed control (s)
7. Make sure the upper canopy is a short distance from the ceiling. It should not touch the ceiling.
1. Do not connect the fan with a wall mounted variable speed control (s).
2. Check to make sure the dip switches from the transmitter and receiver are set to the same frequency.
1. This unit is equipped with a wattage limiting device. Lamping in excess of 190 watts will disable your ceiling fan's light kit. To reset your light kit you must turn the power off and re lamp, keeping the wattage under 190 watts. Restore power to your ceiling fan and continue normal operation.
3. Check to make sure the dip switches from the transmitter and receiver are set to the same frequency.
NOTE: All blade sets are grouped by weight. Because wood and plastic blades vary in density, the fan may wobble even though blades are matched.
1. Make sure all blade attachment screws are tight.
2. Make sure Outlet box is secured to building structure, if necessary use the wood screws provided to
further secure outlet box to joist.
3. Make sure Hanger Bracket is secure to the outlet box, screws are tight.
4. Use the balancing kit provided if the wobble is excessive (follow instructions included with balancing kit)
Page 16
15. Specifications
These are typical readings. Your actual fan may vary. They do not include Amps and Wattage used by the light kit.
RPM
CFM
N.W. G.W.
C.F.
120 3055
4610
6512
22
47
82
70
113
148
0.42
0.58
0.68
120
120
Fan Size
Speed
Volts
Amps
Watts
Low
Medium
High
Distributed by Home Depot U.S.A., Inc. 2455 Paces Ferry Rd., N.W. Atlanta, GA 30339
2.64'14.32 kgs
(31.50 lbs)
15.72 kgs
(34.58 lbs)
52"
(132 cm)
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