Hammer B3, B3 e-classic User Manual
User Manual
Translation
Saw-Spindle Moulder
B3 / B3 e-classic
Keep this manual handy and in good condition for continual reference!
Dok.ID: 503010-903_02 • Englisch • 2017-09-15
Saw-Spindle Moulder
B3 / B3 e-classic
Note: Year of construction
The machine number of this machine will be printed on this operating manual
The final two digits of the machine number show the year of construction of this machine
e.g. XXX.XX.XXX.17 -> Year of manufacture 2017
Attention!
The machine must be inspected immediately upon arrival. If the machine has been damaged during
transport, or if any parts are missing, a written record of the problems must be submitted to the forwarding
agent and a damage report compiled. Also be sure to notify your supplier immediately.
For the safety of all personnel, it is necessary to conscientiously study this manual before assembly and
operation. This manual must be kept in good condition, and should be considered as part of the machine.
Furthermore, the manual must be kept to hand and within the vicinity of the machine so that it is
accessible to operators when using, maintaining or repairing the machine.
Important Notices!
Please note, that depending on the model of the machine, not all described functions are present, or additional functions and buttons are available (e.g. machines with special functions).
Hammer
A product of the FELDER GROUP!
© FELDER KG
KR-FELDER-STR.1
A-6060 Hall in Tirol
Tel.: +43 (0) 5223 / 45 0 90
Fax.: +43 (0) 5223 / 45 0 99
E-Mail: info@hammer.at
Internet: www.hammer.at
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Saw-Spindle Moulder
B3 / B3 e-classic
Table of Contents
1 General .......................................................................................................................7
1.1 Legend .........................................................................................................................7
1.2 Information about the manual ..........................................................................................7
1.3 Liability and warranty .....................................................................................................8
1.4 Copyright ......................................................................................................................8
1.5 Warranty notice .............................................................................................................8
1.6 Spare parts ...................................................................................................................8
1.7 Disposal ........................................................................................................................9
2 Safety .......................................................................................................................10
2.1 Intended use ................................................................................................................10
2.2 Manual contents ..........................................................................................................10
2.3 Making changes and modifications to the machine...........................................................10
2.4 Responsibilities of the owner operator .............................................................................11
2.5 What is required of personnel ........................................................................................11
2.6 Work safety ................................................................................................................11
2.7 Personal safety .............................................................................................................12
2.8 Hazards arising from the machine ..................................................................................12
2.9 Other risks ..................................................................................................................13
3 Declaration of Conformity ..........................................................................................14
Table of Contents
4 Specifications ............................................................................................................15
4.1 Dimensions and weight .................................................................................................15
4.1.1 B3 basic/B3 e-classic ...............................................................................................................15
4.1.2 B3 winner (comfort) ..................................................................................................................16
4.1.3 B3 Perform ..............................................................................................................................17
4.2 Operation and storage conditions ..................................................................................18
4.3 Electrical connection .....................................................................................................18
4.4 Drive motor .................................................................................................................18
4.5 Particle emission ..........................................................................................................19
4.6 Noise emission ............................................................................................................19
4.7 Tools ..........................................................................................................................20
4.7.1 Saw unit ..................................................................................................................................20
4.7.2 Spindle moulder unit .................................................................................................................21
4.8 Chip extraction ............................................................................................................21
5 Setting up the machine ..............................................................................................22
5.1 Overview ....................................................................................................................22
5.2 Accessories .................................................................................................................23
5.3 Data plate ...................................................................................................................27
5.4 Safety devices .............................................................................................................27
5.4.1 Safety break switches ................................................................................................................27
5.4.2 Spindle moulder guard attachment .............................................................................................28
5.4.3 Circular saw guard ...................................................................................................................28
5.5 Operation and display elements.....................................................................................29
6 Transport, packaging and storage ..............................................................................30
6.1 Safety instructions ........................................................................................................30
6.2 Transport methods ........................................................................................................30
6.2.1 Transport with a pallet jack ........................................................................................................31
6.2.2 Transport with a rolling carriage .................................................................................................31
6.3 Transport inspection ......................................................................................................32
6.4 Packaging ...................................................................................................................32
6.5 Storage .......................................................................................................................32
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Saw-Spindle Moulder
B3 / B3 e-classic
Table of Contents
7 Setup and installation ................................................................................................33
7.1 Safety instructions ........................................................................................................33
7.2 Installation ...................................................................................................................33
7.3 Positioning and levelling the machine ..............................................................................34
7.4 Assembly ....................................................................................................................35
7.4.1 Sliding table ............................................................................................................................35
7.4.2 Assembling/disassembling the outrigger table..............................................................................35
7.4.3 Spindle moulder fence ..............................................................................................................35
7.4.4 Circular saw guard ...................................................................................................................36
7.5 Chip extraction ............................................................................................................36
7.6 Electrical connection .....................................................................................................37
8 Making adjustments and preparations Saw unit ..........................................................38
8.1 Safety instructions ........................................................................................................38
8.2 Sliding table catch .......................................................................................................38
8.3 Crosscut fence on the sliding table .................................................................................39
8.4 Crosscut fence on the outrigger ......................................................................................39
8.5 Cross stop ...................................................................................................................40
8.6 Crosscut fence-extension ...............................................................................................41
8.7 Parallel cutting fence .....................................................................................................41
8.7.1 Sliding ....................................................................................................................................41
8.7.2 Fine adjustment ........................................................................................................................42
8.7.3 Modifying the guide ................................................................................................................43
8.7.4 Removal ..................................................................................................................................43
8.7.5 Swinging out............................................................................................................................44
8.8 Setting the height/angle of cut .......................................................................................44
8.9 Tool change ................................................................................................................45
8.9.1 Preparing to change tooling .......................................................................................................45
8.9.2 Preparing the machine to operate ...............................................................................................45
8.10 Changing the saw blade .............................................................................................46
8.10.1 Loosening/adjusting the splitter ................................................................................................47
8.10.2 Fitting in/changing the splitter ..................................................................................................47
8.10.3 Removing the splitter ...............................................................................................................48
8.10.4 Circular saw guard .................................................................................................................48
8.11 Grooving tools ...........................................................................................................49
8.11.1 Retooling to an operation with grooving tools .............................................................................49
8.11.2 Chucking the grooving tools .....................................................................................................50
8.11.3 Unchucking the grooving tools – Retool to a saw blade operation .................................................51
8.12 Scoring blade ............................................................................................................52
8.12.1 Assembling the scoring blade ..................................................................................................52
8.12.2 Adjusting the scoring unit ........................................................................................................53
8.12.3 Adjusting the width .................................................................................................................53
9 Making adjustments and preparations Spindle moulder unit ........................................54
9.1 Safety instructions ........................................................................................................54
9.2 Sliding table lock .........................................................................................................54
9.3 Adjusting the moulding height/moulding angle ................................................................55
9.4 Spindle moulder fence ..................................................................................................56
9.4.1 Spindle moulder fence „220“ (Standard) .....................................................................................56
9.4.2 Multi-adjustment system for the moulder fence (Option) ..................................................................56
9.4.3 Spindle moulder guard attachment .............................................................................................57
9.4.4 Safety bar guides .....................................................................................................................58
9.5 Power feeder ...............................................................................................................58
9.6 Spindle shaft quick change system (Option - Only possible as initial equipment) ...................59
9.7 Change the tool ...........................................................................................................60
9.7.1 Prepare to change tooling .........................................................................................................60
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Saw-Spindle Moulder
B3 / B3 e-classic
9.7.2 Mounting/removing/changing the spindle moulder tool ................................................................61
9.7.3 Prepare the machine to operate ..................................................................................................62
9.8 Establishing/setting the speed/Set .................................................................................63
9.8.1 Establishing/setting the speed ....................................................................................................63
9.8.2 Maximum spindle resiliance (rotation limit) ...................................................................................64
9.8.3 Adjusting the moulder spindle rotation .........................................................................................65
9.8.4 Sink the spindle moulder ...........................................................................................................66
10 Operation Saw unit .................................................................................................67
10.1 Safety instructions ......................................................................................................67
10.2 Switching on the machine / Switching off the machine / Emergency-stop ..........................68
10.3 Moving the sliding table ..............................................................................................69
10.4 Working techniques ....................................................................................................69
10.4.1 Work stations .........................................................................................................................69
10.5 Working techniques ....................................................................................................70
10.5.1 Permitted working techniques ...................................................................................................70
10.5.2 Prohibited working techniques ..................................................................................................70
10.5.3 General procedures for authorised working techniques ................................................................70
10.5.4 Longitudinal cut ......................................................................................................................71
10.5.5 Trimming ...............................................................................................................................71
10.5.6 Cutting wedges ......................................................................................................................72
10.5.7 Cutting with an outrigger .........................................................................................................73
10.5.8 Cutting with the crosscut fence .................................................................................................73
10.5.9 Groove cuts ...........................................................................................................................74
10.5.10 Working with grooving tools ..................................................................................................75
11 Operation - Spindle moulder unit .............................................................................76
11.1 Safety instructions ......................................................................................................76
11.2 Switching on the machine / Switching off the machine / Emergency-stop ..........................77
11.3 Working techniques ....................................................................................................78
11.3.1 Work stations .........................................................................................................................78
11.3.2 Authorised working techniques .................................................................................................78
11.3.3 Prohibited working techniques ..................................................................................................78
11.3.4 General procedures for authorised working techniques ................................................................79
11.3.5 Moulding long sides and profiles ..............................................................................................79
11.3.6 Slot and tenon moulding .........................................................................................................80
11.3.7 Insert moulding ......................................................................................................................80
11.3.8 Curve moulding .....................................................................................................................81
11.3.9 Moulding with a power feeder .................................................................................................82
11.3.10 Moulding with a high velocity spindle .....................................................................................82
12 Maintenance ...........................................................................................................83
12.1 Safety instructions ......................................................................................................83
12.2 Maintenance schedule ................................................................................................83
12.3 Cleaning the bearing tracks .........................................................................................84
12.4 Lubricating the height and tilting spindles ......................................................................84
12.5 Tightening/replacing the drive belt ...............................................................................85
12.5.1 Retensioning the drive belt .......................................................................................................85
12.5.2 Replacing the drive belt ...........................................................................................................85
12.6 Checking the scoring belt ............................................................................................86
12.7 Cleaning/changing the dust brush of the outrigger arm ..................................................86
12.8 Renewing the sliding table scraper blade (ball cage) ......................................................87
12.9 Disassembling the sliding table ....................................................................................87
12.10 Assembling the sliding table ......................................................................................88
12.11 Lubricating the spindle moulder socket and tilting segments ...........................................89
Table of Contents
5
Table of Contents
13 Faults ......................................................................................................................90
13.1 Safety instructions ......................................................................................................90
13.2 What to do if a fault develops .....................................................................................90
13.3 What to do after rectifying the fault ..............................................................................90
13.4 Faults, causes and repairs ...........................................................................................91
13.5 Adjusting the parallel cutting fence guide height .............................................................91
13.6 Adjusting/correcting the parallel cutting fence angle .......................................................92
13.7 Aligning the sliding table ball cage ..............................................................................92
13.8 Adjusting the locking force of the parallel cutting fence ...................................................93
13.9 Professional rip-fence (Option) .....................................................................................93
13.9.1 Adjusting the circular saw fence guide ......................................................................................93
13.9.2 Adjusting the rip fence fine adjustment ......................................................................................94
13.9.3 Adjusting the locking force of the parallel cutting fence ...............................................................94
Saw-Spindle Moulder
B3 / B3 e-classic
6
Saw-Spindle Moulder
B3 / B3 e-classic
1 General
1.1 Legend
General
Important technical safety instructions in this manual are
marked with symbols.
These instructions for work safety must be followed. In all
Warning: Risk of injury or death!
This symbol marks instructions that must be followed in order to avoid harm to one‘s health, injuries, permanent impairment or death.
Warning: Danger – electric current!
This symbol warns of potentially dangerous situations related to electric current. Not observing the safety
instructions increases the risk of serious injury or death. Required electrical repairs may only be carried out by
a trained electrical technician.
Attention: Risk of material damage!
!
This symbol marks instructions which, if not observed, may lead to material damage, functional failures and/
or machine breakdown.
Attention:
This symbol marks tips and information which should be observed to ensure efficient and failure-free operation of the machine.
these particular cases, special attention must be paid in
order to avoid accidents, injury to persons or material
damage.
1.2 Information about the manual
This manual describes how to operate the machine
properly and safely. Be sure to follow the safety tips and
instructions stated here as well as any local accident
prevention directives and general safety regulations.
Before beginning any work on the machine, ensure that
the manual, in particular the chapter entitled „Safety“
and the respective safety guidelines, has been read in its
entirety and fully understood. This manual is an integral
part of the machine and must therefore be kept in the
direct vicinity of the machine and accessible at all times.
If the machine is sold, rented, lent or otherwise transferred to another party, the manual must accompany the
machine.
7
1.3 Liability and warranty
Saw-Spindle Moulder
B3 / B3 e-classic
General
The contents and instructions in this manual were compiled in consideration of current regulations and stateof-the-art technology as well as based on our know-how
and experience acquired over many years. This manual
must be read carefully before commencing any work on
or with this machine. The manufacturer shall not be liable
for damage and or faults resulting from the disregard of
instructions in the manual. The texts and images do not
necessarily represent the delivery contents. The images
and graphics are not depicted on a 1:1 scale. The actual
1.4 Copyright
This manual should be handled confidentially. It is designated solely for those persons who work on or with the
machine. All descriptions, texts, drawings, photos and
other depictions are protected by copyright and other
commercial laws. Illegal use of the materials is punishable by law.
This manual – in its entirety or parts thereof – may not
be transferred to third parties or copied in any way or
delivery contents are dependent on custom-build specifications, add-on options or recent technical modifications
and may therefore deviate from the descriptions, instructions and images contained in the manual. Should any
questions arise, please contact the manufacturer. We
reserve the right to make technical modifications to the
product in order to further improve user-friendliness and
develop its functionality.
form, and its contents may not be used or otherwise
communicated without the express written consent of the
manufacturer.
Infringement of these rights may lead to a demand for
compensation or other applicable claims. We reserve all
rights in exercising commercial protection laws.
1.5 Warranty notice
The guarantee period is in accordance with national guidelines. Details may be found on our website, www.feldergroup.com
1.6 Spare parts
Attention: Non genuine, counterfeit or faulty spare parts may result in damage, cause malfunction or complete breakdown of the machine.
If unauthorised spare parts are installed in the machine,
all warranty, service, compensation and liability claims
against the manufacturer and their contractors, dealers
and representatives shall be rejected.
Attention: The original spare parts that have been authorised for use are listed in a separate spare parts
catalogue, enclosed in the documentation package supplied with the machine.
Use only genuine spare parts supplied by the manufacturer.
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Saw-Spindle Moulder
B3 / B3 e-classic
1.7 Disposal
General
If the machine is to be disposed of, separate the components into the various materials groups in order to allow
them to be reused or selectively disposed of. The whole
structure is made of steel and can therefore be dismantled without problem. This material is also easy to dispose of and does not pollute the environment or jeopard-
Attention: Used electrical materials, electronic components, lubricants and other auxiliary substances must be
treated as hazardous waste and may only be disposed of by specialised, licensed firms.
ise public health. International environmental regulations
and local disposal laws must always be complied with.
9
2 Safety
Saw-Spindle Moulder
B3 / B3 e-classic
Safety
At the time of its development and production, the machine was built in accordance with prevailing technological regulations and therefore conforms to industry safety
standards.
However, hazards may arise should the machine be
operated by untrained personnel, be used improperly or
employed for purposes other than those it was designed
for. The chapter entitled „Safety“ offers an overview of
all the important safety considerations necessary to opti-
2.1 Intended use
The HAMMER B3 saw-spindle moulder is only to be used
to machine wood and other similar machinable materials. Machining materials other than wood is only permitted with the express written consent of the manufacturer.
Attention: Any use outside the machine‘s intended purpose shall be considered improper and is therefore not
permitted. All claims regarding damage resulting from improper use that are made against the manufacturer
and its authorized representatives shall be rejected. The operator shall be solely liable for any damage that
results from improper use of the machine.
mise safety and ensure the safe and trouble-free operation of the machine.
Additionally, in order to further minimise risks, the other
chapters of this manual contain specific safety instructions, all marked with symbols. Besides the various
instructions, there are a number of pictograms, signs and
labels affixed to the machine that must also be heeded.
These must be kept visible and legible and may not be
removed.
Operational safety is guaranteed only when the machine
is used for its intended purposes.
The term „proper use“ also refers to correctly observing
the operating conditions as well as the specifications and
instructions in this manual.
The machine may only be operated with original manufacturer parts and accessories.
2.2 Manual contents
All those appointed to work on or with the machine must
have fully read and understood the manual before commencing any work. This requirement must be met even
if the appointed person is familiar with the operation of
such a machine or a similar one, or has been trained by
the manufacturer.
Knowledge about the contents of this manual is a
prerequisite for protecting personnel from hazards and
avoiding mistakes so that the machine may be operated
in a safe and trouble-free manner. It is recommended that
the operator requests proof from the personnel that the
contents of the manual have been read and understood.
2.3 Making changes and modifications to the machine
In order to minimise risks and to ensure optimal performance, it is strictly prohibited to alter, retrofit or modify the
machine in any way without the express consent of the
manufacturer.
All the pictograms, signs and labels affixed to the
machine must be kept visible, readable and may not be
removed. Pictograms, signs and labels that have become
damaged or unreadable must be replaced promptly.
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Saw-Spindle Moulder
B3 / B3 e-classic
Safety
2.4 Responsibilities of the owner operator
This manual must be kept in the immediate vicinity of
the machine and be accessible at all times to all persons
working on or with the machine. The machine may only
be operated if it is in proper working order and in safe
condition. Every time before the machine is switched
on, it must be inspected for visible defects and general
condition. All instructions in this manual must be strictly
followed without reservation.
Besides the safety advice and instructions stated in this
manual, it is necessary to consider and observe local ac-
2.5 What is required of personnel
Only authorized and trained personnel may work on and
with the machine. Personnel must be briefed about all
functions and potential dangers of the machine. „Specialist staff“ is a term that refers to those who – due to
their professional training, know-how, experience, and
knowledge of relevant regulations – are in a position to
assess delegated tasks and recognise potential risks. If
the personnel lack the necessary knowledge for working on or with the machine, they must first be trained.
Responsibility for working with the machine (installation,
service, maintenance, overhaul) must be clearly defined
and strictly observed. Only those persons who can be
expected to carry out their work reliably may be given
permission to work on or with the machine. Personnel
cident prevention regulations, general safety regulations
as well as current environmental stipulations that apply to
the operational range of the machine.
The operator and designated personnel are responsible
for the trouble-free operation of the machine as well
as for clearly establishing who is in charge of installing, servicing, maintaining and cleaning the machine.
Machines, tools and accessories must be kept out of the
reach of children.
must refrain from working in ways that could harm others, the environment or the machine itself. It is absolutely
forbidden for anyone who is under the influence of
drugs, alcohol or reaction-impairing medication to work
on or with the machine. When appointing personnel to
work on the machine, it is necessary to observe all local
regulations regarding age and professional status. The
user is also responsible for ensuring that unauthorised
persons remain at a safe distance from the machine.
Personnel are obliged to immediately report to the operator any irregularities with the machine that might compromise safety.
2.6 Work safety
Following the safety advice and instructions given in this
manual can prevent bodily injury and material damage while working on and with the machine. Failure to
observe these instructions can lead to bodily injury and
damage to or destruction of the machine. Disregard of
the safety advice and instructions given in this manual as
well as the accident prevention regulations and general
safety regulations applicable to the operative range of
the machine shall release the manufacturer and their
authorised representatives from any liability and from all
compensation claims.
11
Safety
2.7 Personal safety
When working on or with the machine, the following
must be strictly observed:
Persons with long hair who are not wearing a hairnet are not permitted to work on or with the machine.
It is prohibited to wear gloves while working on or with the machine.
When working on or with the machine, the following must always be worn by personnel:
Saw-Spindle Moulder
B3 / B3 e-classic
Protective gear (overalls, safety goggles, dust mask, hairnet to contain long hair, etc.)
Sturdy, tight-fitting clothing (tear-resistant, no wide sleeves, no jewellery (rings, bracelets, necklaces, etc.).
Protective footwear
That protects the feet from heavy falling objects and prevents sliding on slippery floors.
Ear protection
To protect against loss of hearing.
2.8 Hazards arising from the machine
The machine has undergone a hazards analysis. The
design and construction of the machine are based on the
results of this analysis and correspond to state-of-the-art
technology.
The machine is considered operationally safe when used
properly.
Nevertheless, there are some residual risks that must be
considered.
The machine runs with high electrical voltage.
Warning! Danger – electric current: Electrical energy can cause serious bodily injury. Damaged insulation
materials or defective individual components can cause a life-threatening electrical shock.
• Before carrying out any maintenance, cleaning and
repair work, switch off the machine and secure it
against being accidentally switched on again.
• When carrying out any work on the electrical equip-
ment, ensure that the voltage supply is completely
isolated.
12
• Do not remove any safety devices or alter them to put
them out of commission.
Saw-Spindle Moulder
B3 / B3 e-classic
2.9 Other risks
Warning: Even if the safety measures are followed, there are still certain residual risks that must be considered when working on the machine:
Safety
General safety rules:
• Be wary of sharp edges to avoid cutting yourself, in
particular when changing the tooling.
• Risk of injury due to ejected work pieces and parts of
work pieces (e.g. branches, chips).
• Risk of injury from workpiece kickback.
• Hearing damage as a result of high noise levels.
• Risk of damage to health from dust especially when
working hard woods.
• Risk of injury through being crushed, cut, caught,
wound up or sliced.
depending on the equipment:
• Contact with the rotating saw blade and/or the
scoring unit can cause an injury.
• Danger of injury due to contact with the rotating moul-
der tool.
• Risk of injury from ejected tool pieces (e.g. cutting
pieces).
• Therefore, never stand directly in the cutting line of the
saw blade whilst it is operating (in machining or idling
mode)
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Saw-Spindle Moulder
B3 / B3 e-classic
Declaration of Conformity
3 Declaration of Conformity
EG-Declaration of Conformity
according to Machine Guidelines 2006/42/EG
We hereby declare that the machine indicated below, which corresponds to the design and construction of the model
we placed on the market, conforms with the safety and health requirements as stated by the EC.
Manufacturer: FELDER KG
KR-FELDER-STR.1
A-6060 Hall in Tirol
Product designation: Kreissäge-Fräsmaschine
Make: Hammer
Model designation: B3 basic/winner/perform/e-classic
The following EC guidelines were applied: 2006/42/EG
2006/95/EG
2004/108/EG
The following harmonised norms were applied: EN 940
The prototype test was carried out by: DGUV Test
Prüf- und Zertifizierungsstelle Holz
Fachbereich Holz und Metall
Vollmoellerstraße 11
D-70563 Stuttgart
NB 0392
Conformity with the EC Machine Guidelines certified by: Inspection certificate No. 115008
Saw-Spindle Moulder
This EC Declaration of Conformity is valid only if the CE label has been affixed to the machine.
Modifying or altering the machine without the express written agreement of the manufacturer shall render the warranty null and void.
The signatory of this statement is the appointed agent for
the compilation of the technical information
Johann Felder, Managing Director FELDER KG
Hall in Tirol, 5.3.2015
14
KR-FELDER-STR.1 • A-6060 Hall in Tirol
Saw-Spindle Moulder
B3 / B3 e-classic
4 Specifications
4.1 Dimensions and weight
4.1.1 B3 basic/B3 e-classic
Specifications
C1
D
A1 A2B
E
C2
Fig. 4-1: Dimensions B3 basic/e-classic
Machine Standard Option
Sliding table length A
Sliding table travel distance A1
Sliding table travel distance A2
total length A1 + B + A2
Length: Machine table + bar B
Overall width C1
Overall width ( C2
Total height / Working height (approx.) 1555 / 888 mm
Rip capacity D
Width of sliding table E
Net weight *) 240 kg
950 mm 1250 mm
459 mm 764 mm
660 mm 1028 mm
2035 mm 2708 mm
916 mm
844 mm
892 mm 1743 mm
700 mm
290 mm
Machine including packaging
Length x Width **) 1200 x 800 mm
Height 1200 mm
Weight (approx.)* 310 kg
*) with average-sized equipment
**) The transport width measures under 800 mm. This makes it possible to transport the machine through doorways.
15
4.1.2 B3 winner (comfort)
A1
Saw-Spindle Moulder
B3 / B3 e-classic
Specifications
C1
D
B
A2
E
C4
C2
C3
Fig. 4-2: Dimensions B3 Winner (Comfort)
Standard
B3 winner
Machine
Sliding table length A
Sliding table travel distance A1
Sliding table travel distance A2
total length A1 + B + A2
Length: Machine table + bar B
Overall width C1
Overall width C2
Overall width (Option) C3
Overall width C4
Total height / Working height (approx.) 1555 / 888 mm 1555 / 888 mm
Rip capacity D
Width of sliding table E
Net weight *) 330 kg 330 kg
1250 mm 2000 mm 2000 mm -
770 mm 1520 mm 1520 mm -
907 mm 1698 mm 1698 mm 2708 mm 4250 mm 4250 mm 1032 mm 1032 mm
1034 mm 1474 mm 1034 mm 1474 mm
892 (mm 1743 mm - 892 (1743) mm
- 1364 (2140) mm 1364 mm 2140 mm
- 1066 mm 1066 mm
800 mm 1250 mm 800 mm 1250 mm
290 mm 290 mm
Option
B3 winner
Standard
B3 winner
comfort
Machine including packaging
Length x Width **) 1470 x 1160 mm 2100 x 1200 mm
Height 1200 mm 1200 mm
Weight (approx.)* 400 kg 400 kg
Option
B3 winner
comfort
*) with average-sized equipment
16
Saw-Spindle Moulder
B3 / B3 e-classic
4.1.3 B3 Perform
Specifications
A1
C3
Fig. 4-3: Dimensions B3 Perform
D
B
C1
A2
F
E
C4
C2
Standard
Machine
Sliding table length A
Sliding table travel distance A1
Sliding table travel distance A2
total length A1 + B + A2
Length: Machine table + bar B
Overall width C1
Overall width C2
Overall width C3
Overall width C4
Total height / Working height (approx.) 1555 / 888 mm
Rip capacity D
Width of sliding table E
Wide additional table F
Net weight *) 500 kg
B3 perform
2500mm 1924 mm 1974 mm 4919 mm 1021 mm
1034 mm 1474 mm
892 (mm 1743 mm
1718 (2625) mm
1280 mm
800 mm 1250 mm
290 mm
230 mm
Machine including packaging
Length x Width **) 2300 x 1200 mm
Height 1200 mm
Weight (approx.)* 570 kg
Option
B3 perform
*) with average-sized equipment
17
Specifications
4.2 Operation and storage conditions
Operating/room temperature +10° to +40°C
Storage temperature –10° to +50 °C
4.3 Electrical connection
mains voltage according to specification plate ±10%
Safeguarding see circuit plan
Power supply cord (H07RN-F) 3x2,5 mm²/ 5x2,5 mm²
Triggering characteristic C (D*)
*) if starting up is slow, caused by large swinging masses
Saw-Spindle Moulder
B3 / B3 e-classic
4.4 Drive motor
The actual values can be found on the data plate.
Circular saw drive / Spindle moulder unit Alternating-current motor Three-phase current motor
Motor voltage 1x 230 V 3x 230 V / 3x 400 V
motor frequency 50/60 Hz 50/60 Hz
System of protection IP 55 IP 55
B3 Perform
)
Motor power S6-40 %
Motor power S6-40 % - Option*) 3 kW 4 kW
B3 Winner/Winner comfort
Motor power S6-40 %
Motor power S6-40 % - Option*) 3 kW 4 kW (3x 400 V)
B3 e-classic
Motor power S6-40 %
Motor power S6-40 % - Option*) 3 kW -
*
)
*
)
*
- 4 kW
- 3 kW (3x 400 V)
- 3 kW (3x 400 V)
Antriebsmotor Vorritzeinheit (Option)
)
Motor power S6-40 %
*) S6 = operation under load and intermittent service; 40% = relative operating factor
**) Max. cutting height: 2 mm
18
*
0,65 kW
**
)
0,65 kW
Saw-Spindle Moulder
B3 / B3 e-classic
4.5 Particle emission
Specifications
The machine was tested for particle emissions according
to DIN 33893. The Wood Authority ascertained, according to the „Principles for Testing Particle Emissions“
(workplace-related particle concentrations) of woodwor-
4.6 Noise emission
The specified values are emission values and therefore
do not represent safe workplace values. Even though a
relationship exists between particle emission and noise
emission levels, an inference cannot be made about
whether additional safety measures need to be implemented. Factors which can significantly affect the emission level that presently exists at the workplace include
duration of the effect, characteristics of the workspace,
Note:
To keep the noise emission as low as possible, always use sharpened tools and operate the machine at the
correct speed.
Ear protection must always be worn; however, such protection cannot be considered a substitute for properly
sharpened tools.
All values in dB(A) and with a measurement uncertainty factor of 4 dB(A).
king machines, that the particle emission values for this
machine are notably below the currently valid atmospheric limit of 2.0 mg/m³. This is certified by the blue label
„BG Wood Particle Tested“.
and other ambient influences. The permissible workplace
values may also differ from country to country. Nevertheless, this information is provided to help the operator better assess hazards and risks. Depending on the location
of the machine and other specific conditions, the actual
noise emission values may deviate significantly from the
specified values.
Saw unit Idle Working
Sound power level
(EN ISO 3746)
Workplace emissions values
(EN ISO 11202)
Spindle moulder unit Idle Working
Sound power level
(EN ISO 3746)
Workplace emissions values
(EN ISO 11202)
99 102
87 90
85 91
76 81
19
Ø 58 ± 0,1mm
Ø 8,5 ±0,3 mm
Ø 30 mm
Specifications
4.7 Tools
Warning! Risk of injury!
Never exceed the maximum speed indicated on the tool!
4.7.1 Saw unit
Only use saw blades
• Which have an authorised speed higher than the speed of the saw arbor
• which conform to DIN EN 847-1 or DIN EN 847-2 standards
Only use grooving tools designed for wood purposes!
Note: We recommend that only original Hammer tools are used (Hammer catalogue).
The maximum cutting height is directly related to the following factors:
• Type of wood (hardwood or softwood
• Wood dampness
• Feeding speed
• Saw blades
• The motor power of your machine
Sketches: Saw blade Bore with lug
Ø 46,35 ± 0,1mm
Saw-Spindle Moulder
B3 / B3 e-classic
Ø 30 mm
Saw blades
Diameter 250 – 315 mm
Bore with lug *) 30 mm
constant rotation 4800 min-1
Max. cutting height (with a saw blade-diameter 315
103 mm
mm)
Saw blade tiltable from 90° to 45°
*) see sketches
Scoring blades Standard (mechanisch) Option (angetrieben)
Diameter 80 mm 100 mm*)
Bore
Speed 10.000 minˉ¹ 10.000 minˉ¹
Motor power
20 mm 20 mm
- 0,65 kW
Ø 9 ±0,3 mm
*) in Kombination mit 300 mm Hauptsägeblatt
Slotting Cutters CE-Specifications
Max. diameter 180 mm
Width 5 to 20 mm
20
Saw-Spindle Moulder
B3 / B3 e-classic
Specifications
4.7.2 Spindle moulder unit
Only use spindle moulder tools,
• which have a max. authorised rotation speed higher than that of the spindle moulder
• which conform to DIN EN 847-1 or DIN EN 847-2 standards and
• which are marked with „MAN“!
Spindle moulder unit
Table opening (Ø) 190 mm
Spindle moulder-Ø max.
Spindle moulder guard 220 mm
Slot guard 275 mm
Spindle-Ø Standard 30 mm
Spindle shaft quick change system Option 1*) 32 / 35 / 50 mm
Spindle shaft quick change system Option 2*) 1 ¼ inch
constant rotation 3000/6000/8000/10000 min-1
Speed High velocity spindle 15000 min-1
Spindle height above table (Usable height) 100mm
Tilting of spindle *) 90° to 45°
* not available with e-classic
4.8 Chip extraction
Saw unit aggregate Saw guard
Dust extraction outlet, Ø 120 mm 50 mm
Min. air speed 20 m/s 20 m/s
Min. vacuum 1824 Pa 953 Pa
Min. volume flow (at 20 m/s) 814 m³/h 141 m³/h
*) Standard = Saw guard / Option = Overhead saw guard
Spindle moulder unit
Dust extraction outlet, Ø 120 mm 120 mm
Min. air speed 20 m/s 20 m/s
Min. vacuum 470 Pa 920 Pa
Min. volume flow (at 20 m/s) 362 m³/h 814 m³/h
*) Standard = Spindle moulder fence / Option = Slotting guard
Spindle moulder
fence Slotting guard
21
5 Setting up the machine
5.1 Overview
% $
"
Saw-Spindle Moulder
B3 / B3 e-classic
Setting up the machine
&
/
!
Fig. 5-1: Overview basic/winner
"
!
#
$
#
Fig. 5-2: Overview perform
!Outrigger arm
"Crosscut fence (Outrigger)
#Outrigger table
$Sliding table
22
%Spindle fence
&Crosscut fence (Outrigger)
/Cross stop
Saw-Spindle Moulder
B3 / B3 e-classic
5.2 Accessories
Table extension 400 mm
Order No. 503-137
Setting up the machine
To safely support longer workpieces (assembly instructions „Table extension“).
!Table extension
!
Fig. 5-3: Table extension
Table extension with support leg
Art. No. 501-129
!
Fig. 5-4: Table extension with foot support
Outrigger 1100
Order No. 503-108 (800 x 600 mm)
To safely support longer workpieces (assembly instructions „Table extension“).
!Table extension with foot support
!
Fig. 5-5: Outrigger
To machine large and heavy panels (assembly instructions „Outrigger table“).
!Trimming equipment
23
Setting up the machine
Extension with workpiece roller for the outrigger
Order No. 503-132
!
Fig. 5-6: Extension with workpiece roller for the outrigger
Clamp set
Order No. 410-190
Saw-Spindle Moulder
B3 / B3 e-classic
To correctly place very large or very long panels.
!Extension with workpiece roller for the outrigger
Fig. 5-7: Clamp set
Eccentric clamp
Order No. 400-108 and 500-112
!
For the M20 sliding table with ball guiding system.
To affix the eccentric clamp onto the sliding table.
!Clamp set
!
Can be used horizontally or vertically for any workpiece.
To clamp workpieces securely to the sliding table.
!Eccentric clamp
Fig. 5-8: Eccentric clamp
24
Saw-Spindle Moulder
B3 / B3 e-classic
Rolling carriage with lifting bar
Order No. 503-134
500-149
Setting up the machine
Manoeuvring in a small spaces is possible with the lifting
bar and the rolling carriage (assembly instructions „Rolling carriage“).
!Rolling carriage with 4 rollers
"Lifting bar
"
Fig. 5-9: Rolling carriage with 4 rollers
Tenoning cover
Order No. 503-114
!
Fig. 5-10: Tenoning cover
Safety bar guides
Order No. 501-116
!
!
Tenoning and slotting safely.
!Tenoning cover
To protect when moulding profiles.
Fig. 5-11: Safety bar guides
!Safety bar guides
25
Digital clock
Order No. 01.1.200 (Display in „mm“)
01.2.200 (Display in „inch“)
System handwheel
Order No. 12.1.311
Saw-Spindle Moulder
B3 / B3 e-classic
Setting up the machine
The digital clock is built into the height adjustment system
handwheel.
Adjustments to 1/10th mm are possible with the digital clock indicator (assembly instructions „Digital clock
indicator“).
"
1
2mm/2˚
Fig. 5-12: Digital clock
EURO Curve moulding guard (ring guard)
Order No. 400-610
!
!
!Digital clock
"System handwheel
For curved moulding tasks with the dust extraction hood
for tools with a diameter of up to 180 mm.
!EURO Curve moulding guard (ring guard)
Fig. 5-13: EURO Curve moulding guard (ring guard)
Workpiece feed guide for the EURO Curve moulding guard
Order No. 400-611
Fig. 5-14: Workpiece feed guide
26
!
Appropriate for tooling Ø 100 – 160 mm.
Smallest possible workpiece inner radius r = 160 mm.
!Workpiece feed guide
Saw-Spindle Moulder
B3 / B3 e-classic
5.3 Data plate
Setting up the machine
KR-FELDER-STR.1
A - 6060 HALL in Tirol
AUSTRIA
Tel.: 0043 (0)5223 / 45 0 90
Tax.: 0043 (0)5223 / 45 0 99
TYPE :
NR. :
Baujahr / year of constr. / annee de constr. :
Motordaten:
Fig. 5-15: Data plate
info@hammer.at / www.hammer.at
A:KW:
5.4 Safety devices
5.4.1 Safety break switches
The data plate displays the following specifications:
• Model designation
• Machine number
• Voltage
• Phases
HZ:PH:V:
• Frequency
• Power
• Electricity
• Year of construction
• Manufacturer info
!
Fig. 5-16: Main switch
Your machine is equipped with safety break switches.
Therefore, the saw blade or the spindle moulder unit can
only operate if the sliding cover is closed.
(The sliding cover and spindle door are closed and the
safety system is in the centre position)
!Break switch
"Spindle moulder door
!
27
Setting up the machine
5.4.2 Spindle moulder guard attachment
Saw-Spindle Moulder
B3 / B3 e-classic
"
!
$
Fig. 5-17: Spindle moulder guard attachment
5.4.3 Circular saw guard
!
#
The spindle moulder guard is mounted onto the spindle
moulder fence. It comprises an adjustable rodding, a
pressure shoe and pressure spring.
The individual parts can be adjusted vertically or horizontally with the thumb screw. The vertical pressure shoe
and the horizontal pressure spring are set in such a way
so as to press the workpiece with a slight bias (pressure)
against the table or alternatively the fence boards.
!Thumb screws
"Rodding
#Pressure spring
$Pressure shoe
The saw guard has to be installed and set correctly
Fig. 5-18: Circular saw guard
Warning! Risk of injury! When working with the circular saw blade, the machine‘s saw blade should be
equipped with a saw guard to avoid injuries
The saw guard has to be connected to a dust extractor.
Diameter = 50 mm
!Circular saw guard
28
Saw-Spindle Moulder
B3 / B3 e-classic
Setting up the machine
5.5 Operation and display elements
BN
BL
BM
BO
!
Fig. 5-19: Operation and display elements
!Handwheel - Spindle moulder angle adjustment
"EMERGENCY STOP button (if available)
#Handwheel - Circular saw angle adjustment
/
$
$
(
%
!
"
%
&
#
)Mains switch (if available)
BLClamping lever - Spindle moulder angle adjustment
BMHandwheel - Spindle moulder height adjustment
)
$Red push button
• machine OFF
• Emergency-stop
%Green push button - spindle moulder unit ON
&Handwheel - Circular saw angle adjustment
/Scale - Circular saw angle specification
(Mode switch - Operating modes
• Sawing
• Moulding (Anti-clockwise rotating spindle moulder)
• Moulding (Clockwise rotating spindle moulder)
BNScale - moulding angle specification
BOLock system - sliding cover
29
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