Ham-Let H-99 SERIES Data Sheet

SCREWED BONNET
NEEDLE VALVES
H-99 SERIES
VALVES & ACTUATORS
FEATURES
Blowout-Proof Stem
n
MAWP* up to 10,000 psi (690 bar)
n
MAWT* up to 648°C (1200°F)
n
End connection size range: 1/4" to 1" or 6mm to 25mm
n
Flow Coefcient (Cv) 0 to1.5
n
Variety of stem types
n
Packing bolt for easy panel mounting, no packing
disassembling is required
* Maximum Allowed Working Pressure, Maximum Allowed Working Temperature.
GENERAL
The H-99 Series offers a general-service valve of rugged design and construction. It is available in stainless steel to suit a wide range of services. Capable of withstanding high pressures (10,000 psig max) and high temperatures. This valve is typically used in a severe environments, high pressure sampling systems, high pressure shut-down systems and test stands.
MATERIALS OF CONSTRUCTION
No. Components Qty Material
1
Set Screw 1 St.St. 18-8
2
Handle 1
3
Upper Bonnet 1
4
Lock Nut 1
5
Panel Nut 1
6
Stem Washer 2
7
Packing 1 PTFE / PEEK / Grafoil
8
Bonnet 1
9
Stem
10
Safety Pin
11
Gasket 1
12
Body* 1
*For weld ends valves, body is made of low carbon stainless steel
St.St.316 ASTM A-276 / A-479
St.St.316 ASTM A-276 / A-479
St.St.316 ASTM A-276 / A-479
St.St.316 ASTM A-276 / A-479
St.St.316 ASTM A-276 / A-479
St.St.316 ASTM A-276 / A-479
St.St.316 ASTM A-276 / A-479
1
St.St. 304
1
St.St.316
St.St.316 ASTM A-479
®
Stem Seals below stem
threads:
PTFE / PEEK / Grafoil
seals are available
®
Packing bolt enables easy mounting with the packing remaining untouched
2
1
3
4
5
7
6
8
VALVES & ACTUATORS
Safety stop pin – prevents the bonnet from detaching the body due to vibration
Stem diffusion surface hardening provides the best galling resistance and protection from wear and corrosion.
Grafoil - TM GrafTech International Holdings, Inc.
SCREWED-BONNET NEEDLE VALVES H-99 SERIES
228
9
10
11
12
E
D Open
C
B
A
C
Table 1
STANDARD CONFIGURATION DIMENSIONS
End Body Orice A B C D E F G H
Size
Connection Size
Let-Lok
Inch
1/4"
®
3/8" 1/2" 3/4"
Let-Lok
Metric
8mm
10mm
6mm
®
12mm
mm in mm in mm in mm in mm in mm in mm in mm in mm in
72.7 2.9 36.4 1.4
S
6.35 0.25
72.7 2.9 36.4 1.4
25.0 1.0 78.9 3.1 65.0 2.6
78.3 3.1 39.2 1.5
M 6.35 0.25 85.3 3.4 42.7 1.7 30.0 1.2 81.4 3.2 80.0 3.2
72.8 2.9 36.4 1.4
S 6.35 0.25
73.0 2.9 36.5 1.4
73.2 2.9 36.6 1.4
25.0 1.0 78.9 3.1 65.0 2.6
78.2 3.1 39.1 1.5 1/8" 1/4"
S
Female
Thread
(NPT/ISO)
3/8" 1/2" 3/4"
1"
1/4"
Tube
Socket Weld
Inch
3/8" 1/2" 3/4"
1"
6mm
Tube
Socket Weld
Metric
8mm 10mm 12mm 25mm
1/8" 1/4"
Pipe
Socket Weld
3/8" 1/2" 3/4"
1"
1/4"
Tube
Butt Weld
Inch
3/8" 1/2" 3/4"
1"
6mm
Tube
Butt Weld
Metric
8mm 10mm 12mm 25mm
1/8" 1/4"
Pipe (S40)
Butt Weld
3/8" 1/2" 3/4"
1"
Male Thread
to
Female Thread
(NPT/ISO)
Body Dimensions: S - 25mm / M - 30mm / L - 35mm / XL - 45mm.
Dimensions are for reference only, and are subject to change. Face to face dimensions for LET-LOK® end connections (dimensions A and B) are nger tight.
1/4" 3/8" 1/2" 3/4"
1"
6.35 0.25 58.0 2.3 29.0 1.1 25.0 1.0 78.9 3.1 65.0 2.6
M
6.35 0.25
L 9.50 0.375
XL
9.50 0.375 80.0 3.1 40.0 1.6 45.0 1.8 99.6 3.9 80.0 3.2
2.6 32.5 1.3 30.0 1.2 81.4 3.2 80.0 3.2
65.0
70.0 2.8 35.0 1.4 35.0 1.4 92.5 3.6 80.0 3.2
6.4 0.25 6.5 0.26
6.35 0.25 58.0 2.3 29.0 1.1 25.0 1.0 78.9 3.1 65.0 2.6
S
9.7 0.38 9.7 0.38
12.7 0.50 12.9 0.51
M
L
6.35 0.25
9.50 0.375
65.0 2.6 32.5 1.3 30.0 1.2 81.4 3.2 80.0 3.2 14.2 0.56 19.2 0.76
70.0 2.8 35.0 1.4 35.0 1.4 92.5 3.6 80.0 3.2 19.2 0.76 25.6 1.01
6.0 0.24 6.2 0.24
S 6.35 0.25 58.0 2.3 29.0 1.1 25.0 1.0 78.9 3.1 60.0 2.6
7.9 0.31 8.2 0.32
12.7 0.50 10.2 0.40
12.7 0.50 12.2 0.48
L 9.50 0.375 70.0 2.8 35.0 1.4 35.0 1.4 92.5 3.6 80.0 3.2 19.2 0.76 25.2 0.99
9.0 0.35 10.8 0.43
S 6.35 0.25 58.0 2.3
29.0 1.1 25.0 1.0 78.9 3.1 60.0 2.6
14.0 0.55 14.0 0.55
14.0 0.55 17.5 0.69
M
6.35 0.25
L
9.50 0.375
XL
9.50 0.375 80.0 3.1 40.0 1.6 45.0 1.8 99.6 3.9 80.0 3.2 20.0 0.79 34.5 1.36
65.0 2.6 32.5 1.3 30.0 1.2 81.4 3.2 80.0 3.2 16.5 0.65 22.0 0.87
70.0 2.8 35.0 1.4 35.0 1.4 92.5 3.6 80.0 3.2 18.0 0.71 27.5 1.08
6.4 0.25 3.1 0.12 6.4 0.25
6.35 0.25 58.0 2.3 29.0 1.1 25.0 1.0 78.9 3.1 60.0 2.6
S
6.0 0.24 6.2 0.24 9.5 0.37
6.0 0.24 8.5 0.33 12.7 0.50
M
L
6.35 0.25
9.50 0.375
65.0 2.6 32.5 1.3 30.0 1.2 81.4 3.2 80.0 3.2 8.0 0.31 13.5 0.53 19.1 0.75
70.0 2.8 35.0 1.4 35.0 1.4 92.5 3.6 80.0 3.2 10.0 0.39 19.3 0.76 25.4 1.00
6.0 0.24 3.1 0.12 6.0 0.24
S 6.35 0.25 58.0 2.3 29.0 1.1 25.0 1.0 78.9 3.1 60.0 2.6
7.9 0.31 4.8 0.19 8.0 0.31
6.0 0.24 6.7 0.26 10.0 0.39
6.0 0.24 7.8 0.31 12.0 0.47
L
9.50 0.375 70.0 2.8 35.0 1.4 35.0 1.4 92.5 3.6 80.0 3.2 10.0 0.39 18.9 0.74 25.0 0.98
7.1 0.28 10.5 0.41
S 6.35 0.25 58.0 2.3 29.0 1.1 25.0 1.0 78.9 3.1 60.0 2.6
6.0 0.24
9.2 0.36 13.7 0.54
12.5 0.49 17.1 0.67
M
L
6.35 0.25
9.50 0.375
65.0 2.6 32.5 1.3 30.0 1.2 81.4 3.2 80.0 3.2 8.0 0.31 15.8 0.62 21.3 0.84
70.0 2.8 35.0 1.4 35.0 1.4 92.5 3.6 80.0 3.2 10.0 0.39 21.0 0.83 26.7 1.05
XL 9.50 0.375 80.0 3.1 40.0 1.6 45.0 1.8 99.6 3.9 80.0 3.2 12.0 0.47 26.6 1.04 33.4 1.31
S 6.35 0.25 60.0 2.4 29.0 1.1 25.0 1.0 78.9 3.1 60.0 2.6
M
L
6.35 0.25
9.50 0.375
70.0 2.8 32.5 1.3 30.0 1.2 81.4 3.2 80.0 3.2
75.0 3.0 35.0 1.4 35.0 1.4 92.5 3.6 80.0 3.2
XL 9.50 0.375 85.0 3.3 40.0 1.6 45.0 1.8 99.6 3.9 80.0 3.2
VALVES & ACTUATORS
HAM-LET ADVANCED CONTROL TECHNOLOGY
229
HIGH PERFORMANCE NEEDLE VALVE FOR EASY MOUNTING
H-99 SERIES
Max Panel
Thickness
Panel Hole
MOUNTING CONFIGURATION DIMENSIONS
End Body Panel Hole Max Panel Thickness
mm in mm in
Connection Size
Let-Lok
Inch
1/4"
®
3/8" 1/2" 3/4"
6mm
®
Let-Lok
Metric
8mm
10mm
Size
S 22.0 0.87
M 25.0 0.98
S 22.0 0.87 6.35 0.25
6.35 0.25
6.35 0.25
12mm
1/8"
Female
Thread
(NPT/ISO)
1/4" 3/8" 1/2" M 3/4" L
1"
S 22.0 0.87 6.35 0.25
25.0 0.98
XL 27.0 1.06
6.35 0.25
6.35 0.25
1/4"
Tube
Socket Weld
Inch
3/8" 1/2" 3/4" M
1" L
S 22.0 0.87 6.35 0.25
25.0 0.98
6.35 0.25
6mm
Tube
Socket Weld
Metric
Body Dimensions: S - 25mm / M - 30mm / L - 35mm / XL - 45mm.
8mm 10mm 12mm 25mm
S 22.0 0.87 6.35 0.25
L 25.0 0.98 6.35 0.25
MOUNTING CONFIGURATION DIMENSIONS
End Body Panel Hole Max Panel Thickness
mm in mm in
Connection Size
Size
1/8"
Pipe
Socket Weld
1/4" 3/8" 1/2" M 3/4" L
1"
S 22.0 0.87
25.0 0.98
XL 27.0 1.06
1/4"
Tube
Butt Weld
Inch
3/8" 1/2" 3/4" M
1" L
S 22.0 0.87
25.0 0.98
6mm
Tube
Butt Weld
Metric
8mm 10mm 12mm 25mm
S 22.0 0.87 6.35 0.25
L 25.0 0.98
1/8"
Pipe (S40)
Butt Weld
Male Thread
to
Female Thread
(NPT/ISO)
1/4" 3/8" 1/2" M 3/4" L
1" 1/4" 3/8" 1/2" M 3/4" L
1"
S 22.0 0.87 6.35 0.25
25.0 0.98
XL 27.0 1.06
S 22.0 0.87 6.35 0.25
25.0 0.98
XL 27.0 1.06
6.35 0.25
6.35 0.25
6.35 0.25
6.35 0.25
6.35 0.25
6.35 0.25
6.35 0.25
6.35 0.25
6.35 0.25
6.35 0.25
VALVES & ACTUATORS
EASY MOUNTING PROCEDURE
1.
Disassemble the handle, using an appropriate hex key. Take off the panel nut.
SCREWED-BONNET NEEDLE VALVES H-99 SERIES
230
2.
Insert the valve into the panel hole
and reassemble the panel nut. Firmly tighten the nut.
3.
Reassemble the handle.
Firmly tighten the hex screw.
CLEANING & PACKAGING
Every H-99 series needle valve is cleaned in accordance with Standard Cleaning and Packaging (procedure 8184). Oxygen Clean & Lubricant Free Cleaning and packaging, in accordance with Special Cleaning and Packaging (procedure 8185), is available as an option. Lubricant free cleaned valves have
signicantly higher actuation torque.
FLOW DATA AT 100°F (37°C)
V-STEM / NR-STEM R-STEM
1.60
1.40
1.20
1.00
0.80
0.60
0.40
Flow Coefficient (Cv)
XL Body size
L Body size
M Body size
S Body size
TESTING
The H-99 Series Needle Valve design have been tested for Proof and Burst. Every H-99 Needle Valve is factory tested with Nitrogen at 1000 psi (69 bar). The maximum allowable leakage across the seat is 0.1 std cc/min.
1.60
1.40
1.20
1.00
0.80
0.60
0.40
Flow Coefficient (Cv)
PACKING ADJUSTMENT
Due to the varied service applications of the valve, packing adjustment may be occasionally necessary. Valve Packing is factory preadjusted to 1000 psig service. Initial packing adjustment is recommended after installation and prior to start-up.
XL Body size
L Body size
M Body size
S Body size
0.20
0
0
1 2 3
4
5
0.20
0
Handle Turns
PRESSURE TEMPERATURE RATING THREADED & WELD CONNECTION
Temp. (°C)
-40
0 93
11000
10000
9000
8000
7000
6000
5000
4000
Pressure (psig)
3000
2000
1000
0
-40
204 316 427 538 648 760
PTFE
PEEK
GRAFOIL
®
400 600 800 1000 1200 1400
20032
758
690
620
552
482
414
345
276
207
138
69
Temp. (°F)
0
1 2 3
Handle Turns
MAX. PRESSURE RATING AT 70°F (21°C)
Body Raw Material
St.St.316 ASTM A-479 10000 690
MAX. ALLOWED WORKING TEMPERATURE
Packing Material
Pressure (bar)
PTFE 204 400
PEEK 260 500
®
GRAFOIL
The max. allowable pressure of welded connected valve is limited to the max. allowed working pressure of the tube.
Pressure
psi bar
Max. Temperature
°C °F
648 1200
4
5
VALVES & ACTUATORS
Note
: For lower temprature applications please contact your local representive.
Grafoil - TM GrafTech International Holdings, Inc.
HAM-LET ADVANCED CONTROL TECHNOLOGY
231
ALTERNATIVE STEMS
HAM-LET Needle Valves are available with a choice of
stem-tip options to allow greater exibility.
V-
Stem:
liquids and gas service.
R­NR-
valve life and prevent stem rotation inside the body tip, a suitable selection for gaseous high pressure applications.
PRESSURE TEMPERATURE RATING LET-LOK CONNECTION
Standard stem tip used for the on/off operation in general-purpose
Regulating:
Non-Rotating:
Used where some degree of ow control is required.
Typically used in high-cycle applications to extend
Regulating
Stem
V-Stem Non-Rotating
Stem
VALVES & ACTUATORS
0-40
11000
10000
9000
8000
7000
6000
5000
4000
Pressure (psig)
3000
2000
1000
0
-40
32
-40
0 93
11000
1/4”, 6mm
10000
9000
8mm, 10mm
8000
7000
3/8”,1/2”, 12mm
6000
3/4”
5000
4000
Pressure (psig)
3000
2000
1000
0
-40
PEEK PACKING
Temp. (°C)
204 316 427 538 648 760
93
1/4”, 6mm
8mm, 10mm
3/8”,1/2”, 12mmm
3/4”
400 600 800 1000 1200 1400
200
Temp. (°F)
GRAFOIL® PACKING
Temp. (°C)
204 316 427 538 648 760
400 600 800 1000 1200 1400
20032
Temp. (°F)
758
690
620
552
482
414
345
276
Pressure (bar)
207
138
69
758
690
620
552
482
414
345
276
Pressure (bar)
207
138
69
PTFE PACKING
Temp. (°C)
-40
0
11000
10000
9000
8000
7000
6000
5000
4000
Pressure (psig)
3000
2000
1000
0
-40
204 316 427 538 648 760
93
1/4”, 6mm
8mm, 10mm
3/8”,1/2”, 12mmm
3/4”
400 600 800 1000 1200 1400
20032
758
690
620
552
482
414
345
276
207
138
69
Temp. (°F)
MAX. PRESSURE RATING AT 70°F (21°C)
Pressure per LET-LOK® Size
in Pressure mm Pressure
1/4 10000 psi 6 10000 psi
3/8 6500 psi 8 7500 psi
1/2 6500 psi 10 7500 psi
3/4 5650 psi 12 6500 psi
1" 4000 psi 25 4700 psi
Note: The maximum allowed working pressure that is marked on the valve may be limited according to the pressure limitations that are recommended by the tubing /piping standards (Reference: Let-Lok tube fittings General Information).
Pressure (bar)
Note
:
Valves with Let-Lok ends are always made of bar stock body. For lower temprature applications please contact your local representive.
Grafoil - TM GrafTech International Holdings, Inc.
SCREWED-BONNET NEEDLE VALVES H-99 SERIES
232
H-99 SERIES ORDERING INFORMATION
OPTIONAL
H-99
- - - -
L L V00 1/2SS
Valve Series
Body
Valve Type
Designator
S
M
L
XL
- Small
- Medium
- Large
- Extra Large
LET-LOK® End
00 -
Female End
10 -
Female to Male End
15 -
Male End
80 -
Male to Female End
85 -
SEAL KIT
Included: Packing & Label
Z - 99 - M - SK - P T
Body's size
Small (25mm)
S
Medium (30mm)
M
Large
L
Extra Large (45mm)
XL
(35mm)
Packing
PT
- PTFE
PK
- PEEK
G
- Grafoil
Material
St.St. 316
®
End Connection Type
LET-LOK®
L -
Threaded NPT
N -
ISO Taper
R -
ISO Parallel
G -
Tube Butt-Weld
TBW -
Tube Socket-Weld
TSW -
Pipe Butt-Weld
PBW -
(Schedule 40) Pipe Socket Weld
PSW -
HANDLE KIT
Stem
V Stem
V -
Regulating Stem
R -
Non Rotating
NR -
Z - 99 SS
-
-
-
Size
1/4 6 3/8 8 1/2 10 3/4 12 1” 25
MM MM
MM MM MM
Treatment
BLANK - Standard Cleaning &
Passivation
OC - Oxygen Clean LF - Lubricant Free
- -
HK 65mm
SIZE
For S body size
65mm 80mm
For M body size For L / XL body size
90mm
Packing
Blank
- PTFE
PK
- PEEK
G
- Grafoil
-
®
VALVES & ACTUATORS
Grafoil - TM GrafTech International Holdings, Inc.
Warning!
The system designer and user have the sole responsibility for selecting products suitable for their special
application requirements, ensuring their safe and trouble-free installation, operation, and maintenance.
Application details, material compatibility and product ratings should all be considered for each selected product. Improper selection, installation or use of products can cause property damage or personal injury.
H-99S, Rev.00, February 2015
HAM-LET ADVANCED CONTROL TECHNOLOGY
233
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