Ham-Let H-800 SERIES Data Sheet

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COMPACT ONE-PIECE

BALL VALVES

H-800 SERIES

VALVES & ACTUATORS

H-800 FEATURES

Certiﬁed for ISO 15848-1:2006(E) Encapsulated Ball Stem design

On/off-service, one-piece Ball Valve with 2-way pattern

Diverter and on/off–service, one-piece Ball Valve with 3-way pattern Stainless Steel construction Allows bi-directional ﬂow in 2-way straight pattern Has virtually no dead volume One-piece Ball Stem ensures alignment of stem and oriﬁce MAWP 3000 psi (206 bar) ; MAWT 300ºF (149ºC) Panel mountable Vent options Variable end connection types and sizes from 1/16” to 1/2”, 3mm to 12mm Operation with colored Nylon handles, metal handle and pneumatically actuated

MATERIALS OF CONSTRUCTION

No. Components Qty Material

1 Handle 1 Nylon + Glass Fiber

2 Set Screw 1 St.St.304

3 Panel Nut 1 St.St.304

4 Packing Bolt 1 St.St.316

5 Gland 1 St.St.304

6 Stem Packing 1 Virgin PTFE

7 Washer 1 St.St.304

8 Ball Stem 1 St.St.316

9 Seat Disc 2 St.St.304 (PTFE coated)

10 Seat 1 PFA

11 Seat Ring 2 St.St.304 (PTFE coated)

12 Body 1

St.St. ASTM A351 Gr. CF8M

H-800 GENERAL

The H-800, one-piece Ball Valve series is designed for general service and instrumentation panels. Valve design enables low and high working pressure and accommodates a wide temperature range with high life cycle. One-piece body design reduces possibility of shell leakage. The valves offer tight shutoff, long-life service and low operating torque.

HAM-LET H-800 Ball Valves are designed for fully open or fully closed operations only. After a period of non-operation, the valve’s braking torque may rise.

VALVES & ACTUATORS

Directional Handle indicates on/off position

Nut for Panel Mounting

Ball-Stem design enables bi-directional ﬂow

1/4 Turn Operation for straight and angle pattern. 1/2 Turn Operation for T type valve

Adjustable Packing can repair seat & packing leakages

Encapsulated Stem does not require system pressure to seal, reduces potential leakage points and is easily cleaned and purged

COMPACT ONE-PIECE BALL VALVES H-800 SERIES

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TESTING

The H-800 design has been tested for Burst and Proof. Standard testing for each H-800 valve includes testing with nitrogen at 80 &1000 psig. Each valve is tested for leakage through the shell, packing and ball seats. The maximum allowable leakage across the ball seats is 0.1 std cc/min.

CLEANING & PACKAGING

Every H-800 series ball valve is cleaned in accordance with Standard Cleaning and Packaging (procedure 8184). Oxygen Clean & Lubricant Free Cleaning and packaging, in accordance with Special Cleaning and Packaging (procedure 8185), is available as an option. Lubricant free cleaned valves have signiﬁcantly higher actuation torque.

PRESSURE TEMPERATURE RATING

Temp. (°C)

-54 0 38 93 121 149

3500

PACKING ADJUSTMENT

Due to the varied service applications of the valve, packing adjustment may occasionally be necessary. Packing adjustment for this valve can ﬁx not only leakage through stem but also leakage through the seats. Packing is factory adjusted to 1000 psig service. Initial adjustment is recommended after installation and prior to start-up. HAM-LET Ball Valves are designed for operation in fully closed or fully open position only.

H-800 COLORED AND METAL HANDLES

250

3000

2500

2000

1500

Pressure (psig)

1000

For LF Services MAWP: Body size Large500psi

FLOW DIRECTION

H-800S, H-800M

H-800L

500

Temp. (°F)

Body size Small and Medium 1000psi

207

172

138

103

MANUAL OPERATION

Pressure (bar)

S - Black Handle*

B - Blue Handle

R - Red Handle

G - Green Handle

3002502001000-65

Y - Yellow Handle

M- Metal Handle

* Black Nylon handle is standard.

VALVES & ACTUATORS

H-800 T-Type H-800 Angle-Type

NOTE: Side entry is allowed and limted to 1500 psi for all sizes

HAM-LET ADVANCED CONTROL TECHNOLOGY

203

VALVES & ACTUATORS

STRAIGHT PORT VALVE & ANGLE PATTERN

(Required panel hole)

STANDARD CONFIGURATION DIMENSIONS

End

Connection

Type Size A B C

1/16

1/8

Let-Lok®

Imperial

1/4

3/8

1/2 L

3mm

6mm

Let-Lok®

Metric

8mm

10mm L

12mm L

1/8

F-NPT

1/4

3/8

M-NPT

M-NPT to

Let-Lok

Female ISO 7-1 tapered

O-Ring

Face Seal

Male

1/4

3/8 L

1/4

1/2 L

Oriﬁce CV

straightCVangle

Body Size

mm inch

Designator

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

1.3 0.051 0.1 - 42.7 1.68 21.35 0.84 20.6 0.81

2.4 0.094 0.2

3.2 0.126 0.6

4.8 0.189

7.1 0.279

2.4 0.094 0.2

3.2 0.126 0.6

4.8 0.189

7.1 0.279

3.2 0.126 0.5

4.8 0.189

7.1 0.279

4.8 0.189

1.4

1.5

1.4

1.5

1.2

0.9

2.6

1.2

1.6

0.15

51.1 2.01 25.70 1.01 24.6 0.97

0.35

56.1 2.21 28.05 1.10 27.2 1.07

0.9

60.7 2.39 30.50 1.20 29.7 1.17

0.9

65.5 2.58 32.75 1.29 32.8 1.29

77.5 3.05 38.60 1.52 36.3 1.43

4.6

83.12 3.27 41.56 1.63 39.16 1.54

0.15

51.1 2.01 25.70 1.01 24.6 0.97

0.35

56.1 2.21 28.05 1.10 27.2 1.07

0.9

60.7 2.39 30.35 1.20 29.7 1.17

0.9

62.5 2.46 31.25 1.23 30.5 1.2

78.0 3.07 38.90 1.53 36.3 1.43 14.2 0.56 14.2 0.56 50.8 2 82.3 3.24 9.5 0.38 28.6 1.13

4.6

83.12 3.27 41.56 1.63 39.16 1.54

0.3

41.4 1.63 20.60 0.81 20.6 0.81 8.6 0.34 7.1 0.28 31.0 1.22 50 1.97 6.4 0.25 15.1 0.59

0.7

50.8 2.00 25.40 1.00 25.4 1.00 11.2 0.44 9.7 0.38 38.9 1.53 63 2.48 4.8 0.19 19.8 0.78

0.75

52.3 2.06 26.20 1.03 26.2 1.03 11.2 0.44 9.7 0.38 38.9 1.53 63 2.48 4.8 0.19 19.8 0.78 19.8 0.78

1.7

63.5 2.50 31.75 1.25 31.75 1.25 14.2 0.56 14.2 0.56 50.8 2 82.3 3.24 9.5 0.38 28.6 1.13

1.5

63.5 2.50 31.75 1.25 31.75 1.25 14.2 0.56 14.2 0.56 50.8 2 82.3 3.24 9.5 0.38 28.6 1.13

0.75

50.8 2.00 25.40 1.00 26.2

0.75

55.9 2.20 30.5 1.20 26.2

0.9 - 52.3 2.06 26.15 1.03 26.15

7.1 0.279 2.6

3.2 0.126 0.6

4.8 0.189 2.4

3.2 0.126 0.6

4.8 0.189 2.4

7.1 0.279 6

63.5 2.50 31.75 1.25 31.75 1.25 14.2 0.56 14.2 0.56 50.8 2 82.3 3.24 9.5 0.38 28.6 1.13 52.6 2.07 28.4 1.12

0.35

44.4 1.75 22.40 0.88

0.9

47.8 1.88 23.90 0.94

0.35

54.1 2.13 27.05 1.06 27.7 1.09

0.9

73.2 2.88 36.60 1.44

(Angle)

23.9 0.94

(Required panel hole)

DIMENSIONS

D E F LG

(Diameter)

8.6 0.34 7.1 0.28 31.0 1.22 50 1.97 6.4 0.25 15.1 0.59 34.5 1.36 17 0.67

11.2 0.44 9.7 0.38 38.9 1.53 63 2.48 4.8 0.19 19.8 0.78

14.2 0.56 14.2 0.56 50.8 2 82.3 3.24 9.5 0.38 28.6 1.13

8.6 0.34 7.1 0.28 31.0 1.22 50 1.97 6.4 0.25 15.1 0.59

11.2 0.44 9.7 0.38 38.9 1.53 63 2.48 4.8 0.19 19.8 0.78

37.3 1.47

52.6 2.07

34.5 1.36

37.3 1.47

52.6 2.07

14.2 0.56 14.2 0.56 50.8 2 82.3 3.24 9.5 0.38 28.6 1.13

52.6 2.07

34.5 1.36

37.3 1.47

52.6 2.07

1.03 11.2 0.44 9.7 0.38 38.9 1.53 63 2.48 4.8 0.19 19.8 0.78

11.2 0.44

11.2 0.44 31.0 1.22 50 1.97 3.2 0.13 15.1 0.59

9.7 0.38

11.2 0.44

31.0 1.22 50 1.97 3.2 0.13 15.1 0.59

38.9 1.53 63 2.48 4.8 0.19 19.8 0.78

14.2 0.56 14.2 0.56 50.8 2 82.3 3.24 9.5 0.38 28.6 1.13

37.3 1.47

34.5 1.36

37.3 1.47

34.5 1.36

37.3 1.47

52.6 2.07

19.8 0.78

28.4 1.12

17 0.67

19.8 0.78

28.4 1.12

17 0.67

19.8 0.78

28.4 1.12

19.8 0.78

38.1 1.5

Dimensions are for reference only, and are subject to change.

COMPACT ONE-PIECE BALL VALVES H-800 SERIES

204

3-WAY VALVE

(Required panel hole)

STANDARD CONFIGURATION DIMENSIONS

End

Connection

Type Size A B C D F L G

1/16

1/8

Let-Lok®

Imperial

1/4

3/8 M 65.5 2.58 32.75

1/2 L 4.6

3mm

6mm

Let-Lok®

Metric

8mm 0.8

10mm L

12mm L 4.6

1/8 S

1/4

F-NPT

3/8 1.5

M-NPT to

Let-Lok

Female ISO 7-1 tapered

Face Seal

Male

1/4

3/8 L

1/4

Oriﬁce CV

Body Size

mm inch

Designator

1.3 0.051

2.4 0.094

3.2 0.126

4.8 0.189

7.1 0.279

2.4 0.094

3.2 0.126

4.8 0.189

7.1 0.279

3.2 0.126

4.8 0.189

7.1 0.279

4.8 0.189

7.1 0.279

3.2 0.126

4.8 0.189

DIMENSIONS

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

0.08

42.7 1.68 21.35 0.84 20.6 0.81

0.15

51.1 2.01 25.70 1.01 24.6 0.97

0.35

56.1 2.21 28.05 1.10 27.2 1.07

60.7 2.39 30.50 1.20 29.7 1.17

0.9

73.4 2.89 36.80 1.45 36.3 1.43

1.29 33.0 1.3

79.0 3.11 39.5 1.55 39.1 1.54

0.15

51.1 2.01 25.70 1.01 24.6 0.97

0.35

56.1 2.21 27.90 1.10 27.2 1.07

0.9

60.7 2.39 30.50 1.20 29.7 1.17

62.5 2.46 31.25 1.23 30.5 1.2

73.4 2.89 36.80 1.45 36.3 1.43 14.2 0.56 50.8 2 82.3 3.24 9.5 0.38 28.6 1.13

79.0 3.11 39.5 1.55 39.1 1.54

0.3

41.4 1.63 20.60 0.81 20.6 0.81 8.6 0.34 31.0 1.22 50 1.97 6.4 0.25 15.1 0.59

0.75

52.3 2.06 26.20 1.03 26.2 1.03 11.2 0.44 38.9 1.53 63 2.48 4.8 0.19 19.8 0.78

1.7

63.5 2.50 31.75 1.25 31.75 1.25 14.2 0.56 50.8 2 82.3 3.24 9.5 0.38 28.6 1.13

8.6 0.34 31.0 1.22 50 1.97 6.4 0.25 15.1 0.59 34.5 1.36 17 0.67

11.2 0.44

38.9 1.53

63 2.48 4.8 0.19 19.8 0.78

14.2 0.56 50.8 2 82.3 3.24 9.5 0.38 28.6 1.13

14.2 0.56 50.8 2.0 82.3 3.24 9.5 0.38 28.6 1.13

8.6 0.34 31.0 1.22 50 1.97 6.4 0.25 15.1 0.59

11.2 0.44 38.9 1.53 63 2.48 4.8 0.19 19.8 0.78

14.2 0.56 50.8 2.0 82.3 3.24 9.5 0.38 28.6 1.13

63.5 2.50 31.75 1.25 31.75 1.25 14.2 0.56 50.8 2 82.3 3.24 9.5 0.38 28.6 1.13

0.8

60.7 2.39 30.50 1.20 26.2

0.75

52.3 2.06 26.15 1.03 26.15

1.5

63.5 2.50 31.75 1.25 31.75 1.25 14.2 0.56 50.8 2 82.3 3.24 9.5 0.38 28.6 1.13 52.6 2.07 28.4 1.12

0.35

54.1 2.13 27.05 1.06 27.7 1.09

0.9

1.03 11.2 0.44 38.9 1.53 63 2.48 4.8 0.19 19.8 0.78

11.2 0.44 31.0 1.22 50 1.97 3.2 0.13 15.1 0.59

11.2 0.44

38.9 1.53 63 2.48 4.8 0.19 19.8 0.78

(Diameter)

J W

37.3 1.47

52.6 2.07

34.5 1.36

37.3 1.47

52.6 2.07

34.5 1.36

37.3 1.47

52.6 2.07

37.3 1.47

34.5 1.36

37.3 1.47

19.8 0.78

28.4 1.12

17 0.67

19.8 0.78

28.4 1.12

17 0.67

19.8 0.78

28.4 1.12

19.8 0.78

VALVES & ACTUATORS

Dimensions are for reference only, and are subject to change.

HAM-LET ADVANCED CONTROL TECHNOLOGY

205

H-800 - PNEUMATIC ACTUATED VALVES

FEATURES

90° Actuation for 2-way valves (Straight & Angle)

180° Actuation for T-type valves

Actuators comply with industry standards for interface with

ISO 5211, NAMUR and VDI/VDE 3845

Actuated valves are available factory assembled or separately, actuator

and mounting kits

Limit switches, proximity sensors, position indicators, solenoid valves, and

other accessories are available upon request

Standard Temperature range: -32°C to 90°C (-25.6°F to 194°F)

Optional: High Temperature, Low Temperature

MATERIAL OF CONSTRUCTION

No. Part Qty Material

Actuator 1 AL 356-T5

Coupling 1 St.St.316

Bracket 1 St.St.304

Washer Flat 4 St.St.304

Washer Spring 4 St.St.304

Screw 4 St.St.304

Panel Nut 2

H-800 1 St.St.316

90° Actuator on 2-way valve

St.St.316

GENERAL

Four standard actuator sizes are available upon request: Mini (designator “A1”), Small (designator “A2”), Medium (designator “A3”), Large (designator “A4”) and 180° actuator (designator “A2T”). Improved operational speed enables better valve opening and closing control. ATEX certiﬁcation of Valves-Actuators assemblies are available on request at the time of order quotation.

180° Actuator on T-type valve

VALVES & ACTUATORS

COMPACT ONE-PIECE BALL VALVES H-800 SERIES

206

ACTUATED H-800 SERIES

The selection of Valve-Actuator assemblies provided herein is based on:

Valve maximum allowable working pressure Ambient temperature (50 to 100°F / 10 to 37°C) Actuator ﬁts to valve based on operating pressure of 6 bar, as per table A.

To order H-800 ball valve factory assembled with an actuator, the actuator designator shall be added to the valve part number / description per the below table. Example:

H-800S-SS-L-1/4 with standard Spring Return Aluminum Actuator Normally Closed H-800S-SS-L-1/4-A1C

To order an actuator and mounting bracket kit for ﬁeld assembly: Spring Return Actuator ordering number: Z-A1S Corresponding mounting bracket kit:

Z-800S-MK-F03-F04-A1

Lubricant free Valves:

For spring return actuator - select one size bigger then offered in the table below. Example: If the offered actuator in the table is A2C, select A3C For double acting actuator - Please contact your local representative

Table A: Ordering information for Actuated Valves

Series Ends Size Seats Minimum

H-800

T-Type

PFA 5 (72.5)

PFA 5 (72.5) A2TS A2TS A2T Z-A2TS Z-A2T

Actuator

Operating

Pressure Bar (Psi)

Actuator Designators

(Factory Assembled)

Spring Return

NO NC

A1O A1C

A1O A1C Z-A1S Z-800M-MK-F03-F04-A1

A2O A2C Z-A2S

Note: For dimensions of Actuators assembled on the H-800

series, please refer to the HPA section.

HAM-LET ADVANCED CONTROL TECHNOLOGY

Double

Acting

Actuator Ordering

Code

Spring Return

Z-A1S

Double Acting

Z-A1

Mounting Kit

Ordering info

VALVES & ACTUATORS

Z-800S-MK-F03-F04-A1

SR: Z-800L-MK-F03-F04-A2 DA: Z-800L-MK-F03-F04-A1

Z-800S-MK-F03-F04-A2

Z-800M-MK-F03-F04-A2

Z-800L-MK-F03-F04-A2

207

H-800 SERIES ORDERING INFORMATION

OPTIONAL

VALVES & ACTUATORS

H-8 00 -S

Valve Series

Valve Type

00 - LET-LOK® Ends 10 - Female Ends 80 - Male Ends 85 - Male to Female

Ends

Body

Designator

S - Small M - Medium L - Large

End Connection Type

L -LET-LOK® N - NPT G - ISO parallel R -ISO Tapered GL -Metal Face seal HL - One Lok

Body and Ends Meterial

SS - St.St.316

1/4

End Connection Size

1/8 3 MM 1/4 6 MM 3/8 8 MM 1/2 10 MM 3/4 12 MM

Valve Pattern Type

BLANK - Straight A - Angle T - 3-Port

For Actuated Valves

If special cleaning is required, LF / OC will be added in the end,

and be applicable for the Valve only. Example: H - 800S - SS - L- 1/4 - A1 - OC

For ordering information of actuators for high tempuratures, please

refer to HAM-LET Pneumatic Actuator Catalog

For double mounting actuators, please contact your local representative

Actuators Accessories (Limit Switch, Solenoid Valve

please refer to HAM-LET Pneumatic Actuator Catalog

For Stainless Steel Actuators or Electric Actuators please contact your

local representative

-- - --

Vent Option

DV - Down Stream Vent*

* MAWP = 500 psi

Handle

BLANK RH BH

GH M

* Black Nylon handle is standard.

Black Nylon Handle* Red Nylon Handle Blue Nylon Handle Yellow Nylon Handle Green Nylon Handle Metal (St.St.) Handle

Actuator Type

Select Per Table A

*See Notes below

Treatment

BLANK - Standard Cleaning &

OC - Oxygen Clean LF - Lubricant Free

Aluminum Actuator*

Passivation

HANDLE KIT

Handle kit contains handle and set screw

Z-800 HK-S

H-800 Valve Series

H-800, Rev.07, January 2015

COMPACT ONE-PIECE BALL VALVES H-800 SERIES

208

Body Designator

S Small M Medium L Large

Handle Kit

Handle Type

S Black Nylon Handle R Red Nylon Handle B Blue Nylon Handle

Y Yellow Nylon Handle

G Green Nylon Handle M Metal (St.St.) Handle

* Black Nylon handle is standard.

Warning!

The system designer and user have the sole responsibility for selecting products suitable for their special application requirements, ensuring their safe and trouble-free installation, operation, and maintenance. Application details, material compatibility and product ratings should all be considered for each selected product. Improper selection, installation or use of products can cause property damage or personal injury.

Ham-Let H-800 SERIES Data Sheet

Specifications and Main Features

Frequently Asked Questions

User Manual