Hamilton Beach 84241R, 84244R, 84242R User Manual

STOP! TO PREVENT DAMAGING YOUR GRILL,

READ THIS MANUAL FIRST FOR IMPORTANT UNPACKING AND

ASSEMBLY INSTRUCTIONS!

Type OG02 Gas Grill

840232800

Assembly and Operation Manual

Consumer Affairs: 1-800-851-8900

FOR OUTDOOR USE ONLY

Hamilton Beach Brands, Inc.

Glen Allen, Virginia 23060

TABLE OF CONTENTS

BEFORE YOU BEGIN

Message to Our Users ................................................................................................................... 3

Safety Symbols ....................................... .............. ............. ............. .............. ............. ...... .............. 3

Installation/Safet y Precauti ons ............................................. .................. ................ ................ ....... 4

Propane and Gas Warning ............................................................................................................ 4

ASSEMBLY

Before the Assembly ................................ ............... ............... ............... ............... ............... ....... 5

Assembly Steps .. ......................................... ............ .......... .......... .......... .......... .......... ............... 9

POST-ASSEMBLY

Gas Connection ............................................................ ............. ............. .............. ............ ...... ..... 23

Leak Testing ................................................................................................................................. 26

Final Installatio n Checkli st .................................... ............. ............. .............. ............. ......... .... ..... 27

Grill Lighting Instructions .............................................................................................................. 27

Operating Instructio n........... ............. .............. ............. ............. ................ .............. ....................... 29

Safety Tips ............................ ............. ............. .............. ............. ............. .............. ....... ........... ..... 31

Care and Maintenance ................................................................................................................ 31

Troubleshooting ...................................... .............. ............. ............. .............. ................ ... ..... ....... 33

Food Safety .................................................................................................................................. 34

Grill Storage ... .............................................................................................................................. 34

• If you smell gas:

1. Shut off gas to the grill.

2. Extinguish any open flames immediately.

3. Open the grill lid.

4. If the odor persists, keep away from the grill and call your gas supplier or your fire department immediately.

• Do not store or use gasoline or other flammable items in the vicinity of this grill any other appliance.

• Any LP tank that is not connected for use should not be stored in the vicinity of

this grill or any other appliance.

BEFORE YOU BEGIN

MESSAGE TO OUR USERS

Thank you for your purchase of our Gas Grill. We sincerely wish you will enjoy using our fine products.

• Please read this manual in its entirety before using the grill.

• Please contact Consumer Affairs if you have any questions.

• Please read this manual carefully. Failure to follow the provided instructions can result in serious bodily injury and/or property damage.

• Some parts of this grill may have sharp edges. Please wear suitable protective gloves.

IMPORTANT: This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats.

NOTE TO INSTALLER: Leave this manual with the customer after delivery and/or installation.

NOTE TO CONSUMER: Leave this manual in a convenient place for future reference.

SAFETY SYMBOLS

The symbols listed here are being used throughout this manual. Please pay special attention to them. The meaning of each of the symbols is listed here:

DANGER

This symbol indicates an imminently hazardous situation which will result in death or serious bodily injury if instructions are not followed.

This symbol indicates se rious bodily injury may result if the instructions are not followed.

This symbol indicates a hazardous situation which may result in minor or moderate bodily injury if the instructions are not properly followed.

WARNING

CAUTION

BEFORE YOU

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

Wash your hands after handling this product.

INSTALLATION/SAFETY PRECAUTIONS

• This grill is designed to use LP gas only. The regulator supplied by Hamilton Beach must be used.

• The installation of this appliance must conform with local codes or, in the absence of local codes, with either the

B149.1, Natural Gas and Propane Installation Code, Storage and Handling Code.

• The LP gas supply tank is to be constructed and marked in accordance with the

specifications for LP gas

National Standard of Canada, CAN/CSA-B339, Tanks, Spheres and Tubes for the Transportation of Dangerous Goods.

• If an external electrical source is utilized, the outdoor cooking gas appliance, when

installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the

Electrical Code, CSA C22.1.

surfaces of the grill while in use. Remove and store the motor in a dry place when not in use.

• This grill is safety-certified for use in the United States and Canada only. Never modify to use in other places. Modification may cause serious bodily injury or property damage. Hamilton Beach is not responsible for any modifications, and all warranties will be void.

READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL

National Fuel Gas Code, ANSI Z223.1/NFPA 54,

CAN/CSA B149.2, Propane

tank

s of the

National Electrical Code, ANSI/NFPA 70,

Keep the power cord of the motor away from the hot

U.S. Department of Transportation (DOT)

or the

CAN/CSA

Canadian

the

TOTAL GAS CONSUMPTION:

Total gas consumption (per hour) of OG02 grill with all burners on HI: Main burners 40,000 Btu/hr

Side burner 13,000 Btu/hr

Total 53,000 Btu/hr

ASSEMBLY

BEFORE THE ASSEMBLY

READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM SHIPPING BOX.

Step 1: Open shipping box by slicing down its edges with a box cutter. Take out the four legs and bottom shelf. Next remove the door bracket, grease cup and grease cup clip. Take two doors and two side panels out of protective styrofoam as shown in Fig.A, but leave grill head in styrofoam until Step 2. Remove all parts from plastic bags.

Cardboard

Manual

Legs

Bottom Shelf

Styrofoam

Cardboard

Back Panel Doors

Door Bracket

Styrofoam

Styrofoam Panels

Grill Head Grease Cup&Grease Cup Clip

Fig.A

ASSEMBLY

BEFORE THE ASSEMBLY

Step 2: With the aid of assistant, turn grill head over on its side as shown in Fig. B below, and remove the top styrofoam piece. Lay the styrofoam piece flat on the floor. With the aid of an assistant, lift the grill head out of the bottom styrofoam piece. Place the grill upright on the other styrofoam piece as shown in Fig. C.

NOTICE: DO NOT place the grill head directly on the floor or the grease tray could become bent.

Grill Head

Styrofoam

Fig. B

Fig. C

ASSEMBLY

BEFORE THE ASSEMBLY

Step 3: Open grill lid as shown in Fig. D. and take out the small boxes packed within the grill head.

Remove all packing materials and remove all remove all parts from boxes as shown in Fig. E. NOTICE: If there is any resistance during the process of opening the lid, it is mostly likely due to the styrofoam shown in Figure D. While using one hand to open the lid, use the other hand to hold the styrofoam in place (i.e., to keep it from wanting to move with the lid). This should make the lid easier to open.

Fig. D

Side Burner Assembly

Side burner Grid

Hardware Pack

Tank Baffle Bar

Tank Holder

Left&Right-side Shelf Support

Tool Box Bracket

Towel Handle

Heat Diffuser

Left-side Shelf

Left-side Shelf Wal l

Right-side Shelf Wall Warming Rack Tool box 7

Grill Head

Cooking Grates

Casters

Fig. E

SSEMBL Y

BEFORE THE ASSEMBLY

PLEASE READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY

STEP BY STEP

Tools Required:

• #2 Phillips screwdriver & needlenose pliers (not provided)

• The following hardware is provided in the blister pack:

M6 x 13 Screw (S.S. 2 pcs) M6 x 13 Screw (28 pcs) M6 Co mpression Washer (4 pcs)

M5 x 10 Screw (44 pcs ) M5 x 15 Scre w (4 pcs) ￠ 1.3x26 Cotter Pin(2 pcs)

M4 x 12 Screw (3 pcs) M4 x 10 Screw (6 pcs)

ASSEMBLY

STEP 1: Bottom Shelf

1. Attach the tank holder to the bottom shelf with two (2) cotter pins as shown in Fig.1a.

2. Attach the casters to the bottom shelf with sixteen (16) M6 x 13 screws as shown in Fig.1b.

3. NOTE: Use care when installing each caster into the correct position.

ASSEMBLY STEPS

Fig.1a

Fig.1b

ASSEMBLY

ASSEMBLY STEPS

STEP 2: Left Panel

1. To attach left panel, align left leg holes with holes on left panel (ma rked “L”) as shown in Fig.2.

2. Attach left-front leg (marked “Left Front”) and left-back leg (marked “Left Back”) to left panel with eight (8 ) M5 x 10 sc rew s as shown in Fig.2.

Fig.2

STEP 3: Right Panel

1. To attach right panel, align right leg holes with holes on right panel (marked “R”) as shown in Fig.3.

2. Attach right-front leg (marked “Right Front”) and right-back leg (marked “Right Back”) to

right panel with eight (8) M5 x 10 screws as shown in Fig.3.

Fig.3

ASSEMBLY

ASSEMBLY STEPS

STEP 4: Side Panel

1. Align side panel leg holes with holes on each side of the bottom shelf as shown in Fig.4.

2. Attach left and right panels to the side s of the bottom sh elf with six (6 ) M6 x 13 scre ws

as shown in Fig.4.

Fig.4

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