Hamilton Polilyte, EasyFerm Operating Instructions Manual

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pH and ORP Arc sensors

Operating Instructions

TABLE OF CONTENTS

Table of Contents

TABLE OF CONTENTS

1 General Information ............................................... 4

1.1 Intended Use .............................................................. 4

1.2 About this Operating Instruction ................................. 4

2 Liability ................................................................... 4

3 Safety Precautions and Hazards .......................... 5

3.1 General Precautions ................................................... 5

3.2 Operation of pH/ORP Arc Sensor ............................... 5

3.3 Earthing ...................................................................... 6

3.4 Electrical Safety Precautions ...................................... 6

3.5 Chemical, Radioactive or Biological

Hazard Precautions .................................................... 7

4 Product Description ............................................... 7

4.1 General Description .................................................... 7

4.2 Hardware Description ................................................. 8

4.3 pH/ORP Arc Sensor with Micro-Transmitter inside ..... 9

5 Installation .............................................................. 9

5.1 Unpacking .................................................................. 9

5.2 Configuring the pH/ORP Arc sensor with ArcAir ......... 9

5.2.1 Installing ArcAir Basic on the Computer ......... 10

5.2.2 Connecting a pH /ORP Arc sensor

to ArcAir ......................................................... 10

5.2.3 Create User Accounts .................................... 10

5.2.4 Configuring the pH/ORP Arc Sensor

Parameters ......................................................11

5.2.5 Configuring the calibration settings .................11

5.2.6 Configuring the temperature settings

of SIP / CIP process ....................................... 12

5.2.7 Configuring the analog interface for

your process control system .......................... 12

5.2.8 Defining a measuring point name for

identification of the process ............................ 13

5.3 Install pH/ORP Arc Sensor in Your

Measuring Loop ....................................................... 13

5.3.1 Mechanical Process Connection .................... 13

5.3.2 VP 8 Pin Designation ...................................... 13

5.3.3 Controlling 4–20 mA current interface

signals by pulse-width modulation.................. 14

5.3.4 Electrical Connection for Analog

4–20 mA Connection ..................................... 15

5.3.5 Electrical connection for the

digital RS485 interface ................................... 16

6 Operation .............................................................. 18

7 Maintenance ......................................................... 18

7.1 Verify Sensor Status ................................................. 18

7.2 Calibration ................................................................ 19

7.2.1 One Point Calibration in pH or

ORP Buffer Solution ....................................... 20

7.2.2 Two Point Calibration in pH Buffer Solution .... 20

7.2.3 Product calibration ......................................... 21

7.3 Cleaning ................................................................... 21

8 Troubleshooting ................................................... 22

8.1 Sensor Self-Diagnostic ............................................. 22

8.1.1 Warnin g s ........................................................ 23

8.1. 2 Er ro r s ............................................................. 23

8.2 Getting Technical Support ........................................ 23

8.3 Returning Arc sensors for Repair .............................. 23

9 Disposal ................................................................ 24

10 Ordering Information ........................................... 24

10.1 pH/ORP Arc Sensors ............................................. 24

10.2 Parts and Accessories ........................................... 25

10.3 Arc Services ........................................................... 29

Hamilton Warranty

Please refer to the General Terms of Sales (GTS).

Important note

Copyright © 2018 Hamilton Bonaduz AG, Bonaduz Switzerland. All rights reserved. The reproduction of any part of this document in any form is forbidden without the express written agreement of Hamilton Bonaduz AG.

Contents of this manual can be modified without previous announcement. Technical modifications reserved. Greatest possible care was used on the correctness of the information in this manual. If errors should be discovered nevertheless, Hamilton Bonaduz AG is pleased to be informed about it. Regardless of this, Hamilton Bonaduz AG cannot assume liability for any errors in this manual or for their consequences.

3Operating Instructions pH/ORP Arc Sensors

GENERAL INFORMATION • LIABILITY SAFETY PRECAUTIONS AND HAZARDS

1 General Information

1.1 Intended Use

The EasyFerm and Polilyte Arc sensor families (pH/ORP Arc sensors) are intended for the measurement of pH and ORP (Oxidation Reduction Potential).

ATTENTION! pH/ORP Arc sensors are not intended

for hazardous atmospheres.

ATTENTION! The pH/ORP Arc sensors has a built-in temperature sensor (NTC 22 kOhm). This temperature sensor is to be used only for monitoring the sensor conditions, not for controlling the process temperature.

ATTENTION! The measurement values transmitted over wireless communication are not intended to be used for process control.

1.2 About this Operating Instruction

These Operating Instructions are designed to support the integration, operation and qualification of the EasyFerm and Poliyte Arc sensor families. To achieve this, it will describe the features of EasyFerm and Poliyte Arc sensor families and its integration in Process Control Systems (PCS). Both the hardware and the communication between the pH/ORP Arc sensor and Process Control Systems are detailed in this manual. After reading this manual the user should be capable of installing and operating pH/ORP Arc sensors.

ATTENTION! Essential information for avoiding personal injury or damage to equipment.

NOTE: Important instructions or interesting information.

tenance and regular replacement of the sensors. In the case of critical sensor applications, Hamilton recommends using back-up measuring points in order to avoid consequential damages. The user is responsible for taking suitable precautions in the event of a sensor failure.

NOTE: The pH/ORP Arc sensor is not intended and speciﬁed as a safety device. A SIL (Safety Integrity Level) certiﬁcation is not available. It is in the sole responsibility of the user to validate the pH/ORP Arc sensor according the safety requirements of his application.

3 Safety Precautions and Hazards

ATTENTION! Read the following safety instructions carefully before installing and operating the pH/ORP Arc sensor.

3.1 General Precautions

For safe and correct use of pH/ORP Arc sensor, it is essential that both operating and service personnel follow generally accepted safety procedures as well as the safety instructions given in this document, the pH/ORP Arc sensor operation instruction manual. The specification given in the «Specification Sheet» as regards temperature, pressure etc. may under no circumstances be exceeded. Inappropriate use or misuse can be dangerous.

The lifetime of the pH/ORP Arc sensor highly depends on the specific conditions of the application. Temperature, pressure, chemicals used may accelerate the ageing of the pH/ORP Arc sensor. See chapter 7 for replacement conditions.

Cleaning, assembly and maintenance should be performed by personnel trained in such work. Before removing the sensor from the measuring setup, always make sure the no process medium can be accidentally spilled. When removing and cleaning the sensor, it is recommended to wear safety goggles and protective gloves. The sensor can not be repaired by the operator and has to be sent back to Hamilton for inspection.

Necessary precautions should be taken when transporting the sensors. For repair or shipment the sensor should be sent back in the original reusable packaging box. Every pH/ORP Arc sensor sent back for repair must be decontaminated.

2 Liability

The liability of Hamilton Bonaduz AG is detailed in the document «General Terms and Conditions of Sale and Delivery».

Hamilton is expressly not liable for direct or indirect losses arising from use of the sensors. It must in particular be insured in this conjunction that malfunctions can occur on account of the inherently limited useful life of sensors contingent upon their relevant applications. The user is responsible for the calibration, main-

If the conditions described in these operating instructions manual are not adhered to or if there is any inappropriate interference with the equipment, all of our manufacturer’s warranties become obsolete.

3.2 Operation of pH/ORP Arc Sensor

When using the pH/ORP sensors in process environment suitable protective clothing, safety glasses and protective gloves

5Operating Instructions pH/ORP Arc Sensors

SAFETY PRECAUTIONS AND HAZARDS PRODUCT DESCRIPTION

must be worn, particularly when dealing with a malfunction where the risk of contamination from spilled liquids exists. Installation and maintenance of sensors must be performed only by trained personnel. The mobile devices and sensors must be used for their intended applications, and in optimum safety and operational conditions.

Use only wired digital or analog connection for the process control. The Arc wireless interface is designed for sensor monitoring, maintenance and service purposes.

Make sure that the PG13,5 thread and the O-ring are not damaged when screwing the sensor into the process. O-rings are consumable parts which must be exchanged regularly (at least once per year). Even when all required safety measures have been complied with, potential risks still exist with respect to leaks or mechanical damage to the armature. Wherever there are seals or screws, gases or liquids may leak out undetected. Always make sure that no process medium can be accidentally spilled before removing the sensor from its measurement setup. Make sure that no air or gas bubbles sticks to the sensitive part of the sensor. As a consequence, the measurement value could be unstable. Do not put stress on the system by vibration, bending or torsion. Before use, verify that the sensor is properly configured for your application.

Failure to observe and carry out the maintenance procedures may impair the reliability and correct functioning of the measurement system.

The integrated 4–20 mA analog output has been configured according to factory defaults. You can find full details, including serial number and most important specifications, on the certificate provided with each sensor. Before use, verify that the sensor is properly configured for your application.

parts. Carefully follow all the instructions in chapter 5.3 to avoid electrical damage to the sensor. The contacts must be clean and dry before sensor is connected to the cable.

ATTENTION! Switch off the power supply and unplug the connector before dismounting the pH/ORP Arc sensors.

ATTENTION! If the power supply (230VAC/24VDC) is switched off or disconnected the reading on the PCS is wrong.

3.5 Chemical, Radioactive or Biological Hazard Precautions

Selection of the appropriate safety level and implementation of the required safety measures for working with pH/ORP Arc sensor is the sole responsibility of the user.

If working with hazardous liquids observe and carry out the maintenance procedures, paying particular attention to cleaning and decontamination. If pH/ORP Arc sensor becomes contaminated with biohazardous, radioactive or chemical material, it should be cleaned. Failure to observe and carry out the maintenance procedures may impair the reliability and correct functioning of the measuring module.

ATTENTION! To avoid dr ying out the diaphragm and a potential decrease in sensor performance, make sure the sensor is always stored with a cap containing Storage Solution (Ref 238931).

3.3 Earthing

The sensor has to be mounted at the mounting location with an electrostatically conductive of < 1MOhm. It is recommended to assign the VP 8 cable shield to earth (PE potential equalization) especially in electromagnetically noisy environments. This significantly improves noise immunity and signal quality.

3.4 Electrical Safety Precautions

Do not connect the sensor to a power source of any voltage beyond the range stated in the power rating Technical Specifications (www.hamiltoncompany.com).

Always use Hamilton VP 8 cables for safe connection. Cables are available in a broad range of lengths (Chapter 10). Make sure the cable is intact and properly plugged to avoid any short circuit. Keep pH/ORP Arc sensor away from other equipment which emits electromagnetic radio frequency fields, and minimize static electricity in the immediate environment of the optical measuring

4 Product Description

4.1 General Description

pH/ORP Arc sensors are critical measurement and control parameters for many liquid processes. Hamilton offers a wide selection of sensors for use in all bioprocesses, as well as many other industries that require high accuracy and reliability from their sensors. Hamilton is one of the few manufacturers to have multiple pH membrane glass options and reference designs to tailor the sensor for the specific application. With their micro transmitter, pH/ORP Arc sensors enable direct communication to the process control system via 4–20 mA standard signal or digital Modbus. Wireless communication with the Arc Wireless Adapter may be used for monitoring, configuration and calibration, and saves time without compromising the quality of the wired connection. The sensor features furthermore an integrated Bluetooth 4.0, enabling in this way wireless data exchange with smartphones and tablets.

With the transmitter integrated, Arc sensors provide more reliable measurements directly to your process control system. The μ-transmitter located in the sensor head stores all relevant sensor data, including calibration and diagnostic information, simplifying calibration and maintenance. The integrated quality indicator predicts the remaining sensor and cap life time.

Key benefits include:

• Multiple pH membrane glass options for different application

7Operating Instructions pH/ORP Arc Sensors

PRODUCT DESCRIPTION INSTALLATION

• No separate transmitter needed

• Easy to install

• Direct digital Modbus or analog communication to the

process control system via 4–20 mA standard signal.

• Full online wireless option via Bluetooth 4.0 for easy

monitoring, configuration and calibration

4.2 Hardware Description

The pH/ORP sensor consists of a sensor head with integrated electronic and a sensor pH sensitive glass membrane in contact with the measured medium. The pH glass shaft is terminated by the sensitive glass membrane and diaphragm with the reference measurement system. During development, special attention was paid to an optimum sanitary design. All materials in contact with the solution meet the FDA requirement.

VP 8 Connector

4.3 pH/ORP Arc Sensor with Micro-Transmitter inside

With the micro-transmitter integrated, pH/ORP Arc sensors offer fully compensated signal directly to the process control system. Communication protocols include standard analog 4–20 mA. The micro transmitter located in the sensor head stores all relevant sensor data, including calibration and diagnostic information, simplifying calibration and maintenance.

5 Installation

5.1 Unpacking

1) Unpack carefully the pH or ORP Arc sensor. Enclosed you will find the pH/ORPArc sensor, the Declaration of Quality, the Instruction Manual, and Material certifications.

2) Inspect the sensor for shipping damages or missing parts.

Sensor Head with μ-transmitter

Process connection PG13,5

O-ring

Figure 2: pH/ORP Arc sensor deliver y package.

5.2 Conﬁguring the pH/ORP Arc sensor

with ArcAir

Arc sensors require application specific configuration. Following parts are required to configure and calibrate Arc sensors:

• Arc View Mobile or ArcAir computer Software Solution

• External Power supply with Arc USB Power Cable (Ref 243490-xx)

To configure and set up the Arc sensors at least ArcAir Basic is required. Below in this table you will find the different ArcAir licenses and its functionality:

Sensitive Glas Membrane

Figure 1: Sensor description

ArcAir Read Calibrate Conﬁgure Documentation

Free

Basic

Advanced

– – –

–

9Operating Instructions pH/ORP Arc Sensors

INSTALLATIONINSTALLATION

Arc Wire less

Conver ter BT

ArcAir

Figure 3: Arc pH/ORP Sensor conﬁguration with ArcAir.

Arc Wi 1G/2G

Adapter BT

Arc pH/ORP Sensor

Arc USB Power Cable

5.2.1 Installing ArcAir Basic on the Computer

1) Download the Zip file «ArcAir» from the Hamilton webpage www.hamiltoncompany.com (search for ArcAir).

2) Unpack the ZIP-File.

3) Do not plug in the Wireless Converter before the installation of ArcAir is completed.

4) Install «ArcAir» by double clicking «ArcAir.exe» and follow the instructions on the screen.

5.2.2 Connecting a pH /ORP Arc sensor

to ArcAir

1) Connect a sensors with the power supply, e.g. Arc USB Power Cable Ref 243490-xx

2) Switch on the mobile’s Bluetooth connection or connect a Wireless Converter BT to USB Port of your computer (only for wireless connection)

3) The ArcAir application recognizes and displays the connected sensors automatically

NOTE: Initial operation of ArcAir is in the laboratory mode as long as no user account is created. Laboratory mode does not require a login password and enable all features in the installed license version.

5.2.4 Conﬁguring the pH/ORP Arc Sensor Parameters

1) Start the ArcAir application

2) Select the desired sensor

3) Open the drawer «Settings» (make sure you have the «Sensor Settings» user right)

4) Configure the sensor

A description of the available settings is given below:

Parameter Default Name Description Value Conﬁguration Location

Meas. Unit These are the pH Required Settings/ measurement mV Measurement physical units

T unit These are the K Required Settings/ temperature °F Measurement physical units °C

*Moving The sensor ORP/ average uses a moving Temp.: 2 default Values average over R the measuring points

*In calibration mode the sensor will automatically switch to 3 sec sampling rate after the ﬁrst calibration.

Recommended

: 16 parameter Measurement

Glass

Settings/

ATTENTION! For automatic sensor login a unique and global Operator Level S password for all intelligent sensors is required. Please make sure you have added the same Operator Level S Password for all Arc sensors in the ArcAir application under Backstage/Settings/Operator Level S Password.

5.2.3 Create User Accounts

1) Start ArcAir application on computer

2) Click on «Backstage» left upper corner

3) Select «User Management»

4) Click the «Add» Button for opening the user editor

5) Type in the user details and password

6) Select the specific rights for the user

ATTENTION! First user is the administrator and all user rights are assigned as default.

5.2.5 Conﬁguring the calibration settings