Hamilton ACW Installation Instructions Manual

ACW Enclosure

Installation Instructions

Document #101-0038 1 11/08/06

TABLE OF CONTENTS

I. INSTALLATION .....................................................................................................3

INSTALLATION OF ENCLOSURE ........................................................................................ 3

DIAGRAM A............................................................................................................ 5

DIAGRAM B............................................................................................................ 6

II. MAINTENANCE ................................................................................................... 7

CHANGING "PAY HERE" LEXAN® ....................................................................................... 7

CHANGING THE BOTTOM LEXAN® .................................................................................. 8

CHANGING LAMPS ............................................................................................................... 9

Document #101-0038 2 11/08/06

I. INSTALLATION

INSTALLATION OF ENCLOSURE

1. Unlock , open door and turn off power to the Autocashier.

2. Turn off main breaker for Autocashier.

3. Remove the four knockouts from the mounting holes in back of the Autocashier cabinet.

4. Loosen the conduit connectors.

5. Loosen, but DO NOT REMOVE THE ANCHOR BOLTS securing the Autocashier to the base.

The Autocashier becomes top heavy when the door is open. IF THE ANCHOR
BOL TS ARE REMOVED ALL AT ONCE, THE UNIT MAY FALL OVER
CAUSING INJUR Y

6. Remove the two anchor bolts on the Right Side of the bottom of the Autocashier. LEAVE THE
ANCHOR BOLTS ON THE LEFT SIE IN PLACE.

7. Lift up the right side of the Autocashier approximately 1/2”. Slide the bottom flange of the Right
Side Panel (61-2102) under the Autocashier. Make sure the front flange of the Right Side Panel
(61-2102) is in front of the of the flange that is already part of the Autocashier. Maneuver the Right
Side Panel (61-2102) and the Autocashier cabinet around until all the holes line up. The two in the
bottom and the two in the back.

8. Reinstall the two right anchor bolts, but do not tighten completely.

9. Repeat steps 6, 7 and 8 for the Left Side Panel (61-2101). REMOVE ONLY THE LEFT SIDE
ANCHOR BOLTS.

10. Place the Light Bracket (05-0013) on top of the two Side Panels and Autocashier. Making sure that
the Side Panels set outside of the small tabs located at the front, lower outside edges of the Light
Bracket (05-0013).

11. Install the four 10-24 x 3/8 screws (90-0148) to secure the Light Bracket (05-0013) to the Side
Panels. Make sure the edges of the Light Bracket (05-0013) are flush with the outside surfaces of
the Side Panels before tightening.

12. Run the electrical conduit up from the conduit hole in the back of the Autocashier to the utility box
intended for the fluorescent lamp wiring. Follow all applicable local codes. It is recommended to use
a separate breaker for the fluorescent lamp so that it can be turned off during the day.

13. Remove the four 1/4 x 20 nuts (90-0331) and washers (90-0429) from the studs on the Back
Panel (61-2103)

Document #101-0038 3 11/08/06

14. Align the holes in the Side Panels with the holes in the Autocashier.

15. Align and push the Back Panel (61-2103) studs the holes on the Side Panels and the back of the
Autocashier.

16. Reinstall the 1/4 x 20 nuts (90-0031) and washers (90-0429) onto the studs, but do not tighten.

17. Note: When trying to reinstall the 1/4 x 20 nuts (90-0331) and washers (90-0429) to the Back
Panel (61-2103) you may be required to remove some other componets in the Autocashier. In an
ACW -4 or 5 you will have to remove the hopper. In a Gold Line you will have to remove the
hopper and depending on the options you have in your machine you may have to remove the printer,
EIC, stacker and Validator.

18. Make sure the Side Panels are pushed toward the center of the cabinet as far as possible and
tighten all four anchor bolts.

19. Tighten the Back Panel (61-2103) hardware. 1/4 x 20 nuts (90-0331) and washers (90-0429).

20. The Top Cover (61-2104) is designed to slide forward an slip into the catches on the rear of the
Light Bracket (05-0013). Set the Top Cover (61-2104) onto the Light Bracket (05-0013) about
two inches rearward of the closed position. Hold the front of the Top Cover (61-2104) up about 1/
2” to clear the Display and push forward until it stops. Push down on the Top Cover (61-2104) to
set it in place.

21. Install two 10-24 x 3/8 screws (90-0148) from the underside of the Light Bracket (05-0013) and
into the Top Cover.

22. Turn power back on at the main breaker and at the Autocashier.

Document #101-0038 4 11/08/06

DIAGRAM A

ACW ENCLOSURE

7

9

5

10

11

2

6

12

1

14

4

13

SHOWN MOUNTED ON ACW

8

3

- 101-0036 1

14 47-3012

13 47-0234

12 47-3014

11 61-2105

10 90-0316

9 90-0331

8 90-0148

7 90-0429

6 63-0430

5 61-2104

4 61-2103

3 61-2102

2 61-2101

1 05-0013

ITEM#

INSTRUCTION SHEET

GASKET, SPONGE RUBBER - 5" STRIPS

GASKET, U-CHANNEL /FOOT

GASKET, EXTERNAL DISPLAY SEAL/FOOT

RAIL, LEXAN CLAMP - EXTERNAL DISPLAY

NUT, HEX #8-32 X 5/16

NUT, 1/4 - 20, PLAIN HEX, CLEAR ZINC PLATE

SCREW, #10-24 X 3/8 LG. PAN HEAD PHILLIPS

WASHER, 1/4 I.D. - PLAIN CLEAR ZINC PLATE

LEXAN, "PAY HERE" - EXTERNAL PAY HERE

WELDMENT, COVER DISPLAY - HOOD

WELDMENT, BACK PANEL - HOOD

WELDMENT, RIGHT SIDE - HOOD

WELDMENT, LEFT SIDE - HOOD

ASSEMBLY, PREP - EXTERNAL DISPLAY

DESCRIPTIONPAR T #

2

2

1

2

1

4

4

6

4

1

1

1

1

1

1

QTY.

Document #101-0038 5 11/08/06

61-0590A ENCLOSURE, "PAY HERE"

DIAGRAM B

5

9

4

12

6

11

15

3

3

7

(2X) JUMPERS, CUT 4" LENGTHS
OF YELLOW WIRE FROM BALLAST

13

1

10

2

8

90-0326

SECURE BOTH ENDS
WITH SILICON

15

14

13

12

11

ITEM#

47-0200

90-0132

47-0274

47-0228

61-210010

48-0051C9

63-03218

47-02907

47-00296

47-20275

47-20264

47-02913

47-02922

61-21061

PAR T #

NUT, #10-24 NYLON INSERT - CLEAR ZINC PLATE

WIRE NUT - YELLOW

SCREW, #6-32 X 1/4 LG. PAN HEAD PH CLEAR ZINC PLATE

ZIP STRAP

CONDUIT, WHITE - 8" LENGTH

DISPLAY, FRAME

HARNESS, GROUND

LEXAN, BOTTOM CLEAR - DISPLAY

BALLAST

CLAMP, CONDUIT/BOX

COVER, JUNCTION BOX W/ (2X) #6-32 X 3/8 OVAL HD SCREWS

JUNCTION BOX

TUBE, FLOURESCENT

SOCKET, FLOURESCENT

COVER, LAMP SOCKET

DESCRIPTION

6

3

2

2

1

1

1

1

1

2

1

1

2

4

2

QTY.

DISPLAY SUB ASSEMBLY05-0013

Document #101-0038 6 11/08/06

II. MAINTENANCE

CHANGING "PAY HERE" LEXAN®

1. Unlock, open door and turn off power to the Autocashier.

2. Turn off main breaker for Autocashier

3. Remove the 2 #10-24x3/8 screws from the underside of the Light Bracket.

4. Slide the Top Piece away from the front of the hood.

5. Remove Top Piece completely.

6. Remove rubber gasket seal from top lip of Light Bracket.

7. Remove both fluorescent lamps, by turning them clockwise till they unlock and slide forward.
(Towards Lexan®)

8. Remove the Lexan® rail clamp by removing the 4 #8-32x5/16 nuts.

9. To remove the "Pay Here" Lexan® you want to push the top portion of the Lexan® away from the
front of the Light Bracket and pull up.

Note: The "Pay Here" Lexan® is siliconed on all four sides, so you may have to use a sharp knife to
break the seal of the silicone to remove the Lexan®

10. Once the Lexan® is removed you will want to remove all of the extra silicone before attemping to
put the new Lexan® in.

Note: It is recommended that if you change the Lexan® that once you have replaced it you should
resilicone the Lexan® back in to prevent any damage to your equipment.

11. Once the Lexan® is replaced, reinstall the Lexan® rail clamp using the 4 #8-32x5/16 nuts.

12. Reinstall the fluorescent lamps by sliding them into sockets and turning counter clockwise 1/2 turn till
they lock.

13. Reinstall the rubber gasket seal on the top lip of the Light Bracket.

14. Reinstall the Top Piece by sliding it towards the front to the Light Bracket.

15. Reinstall the 2 #10-24x3/8 screws to the underside of the Light Bracket.

16. Restore power to your machine.

Use only LEXAN brand, 1/8 “ thick plastic sheeting with the following dimensions:

Document #101-0038 7 11/08/06

FRONT : 21-15/16 “ x 4-1/4” x 1/8"

CHANGING THE BOTTOM LEXAN®

1. Unlock, open door and turn off power to the Autocashier.

2. Turn off main breaker for Autocashier

3. Remove the 2 #10-24x3/8 screws from the underside of the Light Bracket.

4. Slide the Top Piece away from the front of the hood.

5. Remove Top Piece completely.

6. To remove the Bottom Lexan®piece you want to push the Lexan® to one side. It can be removed
from either the right side or left.

Note: The Bottom Lexan®piece is siliconed on both ends, so you may have to use a sharp knife to
break the seal of the silicone to remove the Lexan®

6. Once the Lexan® is removed you will want to remove all of the extra silicone before attemping to
put the new Lexan® in.

Note: It is recommended that if you change the Lexan® that once you have replaced it you should
resilicone the Lexan® back in to prevent any damage to your equipment.

7. Reinstall the Top Piece by sliding it towards the front to the Light Bracket.

8. Reinstall the 2 #10-24x3/8 screws to the underside of the Light Bracket.

9. Restore power to your machine.

Use only LEXAN brand, 1/8 “ thick plastic sheeting with the following dimensions:

BOTTOM: 21-15/16" x 3-3/8" x 1/8"

Document #101-0038 8 11/08/06

CHANGING LAMPS

1. Unlock, open door and turn off power to the Autocashier.

2. Turn off main breaker for Autocashier

3. Remove the 2 #10-24x3/8 screws from the underside of the Light Bracket.

4. Slide the Top Piece away from the front of the hood.

5. Remove Top Piece completely.

6. To reomove twist the fluorescent lamp 1/2 turn and pull forward.

6. Reinstall the fluorescent lamps by sliding them into sockets and turning counter clockwise 1/2 turn till
they lock.

7. Reinstall the Top Piece by sliding it towards the front to the Light Bracket.

8. Reinstall the 2 #10-24x3/8 screws to the underside of the Light Bracket.

9. Restore power to your machine.

Replace Fluorescent lamp with F15T8/CW lamps.

Document #101-0038 9 11/08/06

LIMITED WARRANTY AGREEMENT

OF HAMILTON MANUFACTURING CORP.

Hamilton Manufacturing Corp., an Ohio Corporation, (“Seller”) warrants to Purchaser that all new
equipment shall be free from defects in material and factory workmanship for a period of one (1) year from the
original shipping date. Hamilton Manufacturing Corp. further warrants if any part of said new equipment in
Seller’s sole opinion, requires replacement or repair due to a defect in material or factory workmanship during
said period, Seller will repair or replace said new equipment. Purchaser’s remedies and the liabilities and
obligations of Seller herein shall be limited to repair or replacement of the equipment as Seller may choose, and
Seller’s obligation to remedy such defects shall not exceed the Purchaser’s original cost for the equipment.
Purchaser EXPRESSLY AGREES this is the EXCLUSIVE REMEDY under this warranty. There are no other
express or implied warranties which extend beyond the face hereof. All warranty repair service must be

performed by either a Factory Trained Service Representative or HAMILTON MANUF ACTURING

CORP ., 1026 Hamilton Drive, Holland, Ohio 43528 PHONE [phone] or [phone], F AX
[phone].

The limited warranty for new equipment is conditioned upon the following:

1. The subject equipment has not, in the Seller’s sole opinion, been subjected
to: accident, abuse, misuse, vandalism, civil disobedience, riots, acts of
God, natural disaster, acts of war or terrorism.

2. The Seller shall not be liable for any expense incurred by Purchaser inci­dental to the repair or replacement of equipment and Purchaser shall
assume full responsibility for any freight or shipping charges.

3. The coverage of this warranty shall not extend to expendable parts.

4. Purchaser shall have a warranty registration card on file with Seller prior to
any claim in order for warranty protection to apply.

5. No warranty coverage is applicable to any equipment used for currency
other than that specified at the time of the purchase.

6. Seller expressly disclaims any warranty that counterfeit currency will not
activate said equipment.

7. Seller expressly disclaims any warranty for any losses due to bill manipula­tion or theft or loss of cash under any circumstances.

8. Use of the equipment for anything other than its intended and designed use
will void the Limited Warranty Agreement. Use of equipment for anything
other than its intended and designed use includes, but is not limited to,
downloading software/applications not certified by Seller such as e-mail,
spyware, screen savers, viruses, worms, third party software, web search
engines, cookies, spam, desktop applications, games, web surfing, etc.

Seller further warrants all repair or service work performed by a factory trained representative or
Hamilton Manufacturing Corp. for a period of ninety (90) days from the date the repair or service work was
performed. Purchaser’s remedies and the liabilities and obligations of Seller herein shall be limited to repair or
replacement of equipment as Seller may choose, and Seller’s obligation to remedy such defects shall not
exceed the Purchaser’s depreciated value of the equipment. Purchaser EXPRESSLY AGREES this is an
EXCLUSIVE REMEDY under this warranty. There are no other express or implied warranties on repair or
service work performed by a factory trained representative or Hamilton Manufacturing Corp. which extend
beyond the face hereof.

Document #101-0038 10 11/08/06

The limited warranty for repair and service work is conditioned upon the following:

1. The subject equipment has not, in the Seller’s sole opinion, been subjected
to: accident, abuse, misuse, vandalism, civil disobedience, riots, acts of
God, natural disaster, acts of war or terrorism.

2. The Seller shall not be liable for any expense incurred by Purchaser inciden­tal to the repair or replacement of equipment and Purchaser shall assume full
responsibility for any freight or shipping charges.

3. The coverage of this warranty shall not extend to expendable parts.

4. Purchaser shall have a warranty registration card on file with Seller prior to
any claim in order for warranty protection to apply.

5. No warranty coverage is applicable to any equipment used for currency
other than that specified at the time of the purchase.

6. Seller expressly disclaims any warranty that counterfeit currency will not
activate said equipment.

7. Seller expressly disclaims any warranty for any losses due to bill manipula­tion or theft or loss of cash under any circumstances.

8. No person or entity other than a factory trained representative or Hamilton
Manufacturing Corp. has performed or attempted to perform the subject
repair or service.

9. Using equipment which has been serviced or repaired for anything other
than its intended or designed use such as downloading software applications
not certified by Seller will void the Limited Warranty Agreement. This
includes software/applications such as e-mail, spyware, screen savers,
viruses, worms, third party software, web search engines, cookies, spam,
desktop applications, games, web surfing, etc.

THIS AGREEMENT IS MADE WITH THE EXPRESS UNDERSTANDING THAT THERE ARE

NO IMPLIED WARRANTIES THAT THE EQUIPMENT SHALL BE

MERCHANTABLE, OR THAT
THE GOODS SHALL BE FIT FOR ANY PARTICULAR PURPOSE. PURCHASER HEREBY AC­KNOWLEDGES THAT IT IS NOT RELYING ON THE SELLER’S SKILL OR JUDGMENT TO SE­LECT OR FURNISH EQUIPMENT SUITABLE FOR ANY PARTICULAR PURPOSE AND THAT
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THAT WHICH IS DESCRIBED HEREIN.

The Purchaser agrees that in no event will the Seller be liable for direct, indirect, or consequential
damages or for injury resulting from any defective or non-conforming new, repaired or serviced equipment, or
for any loss, damage or expense of any kind, including loss of profits, business interruption, loss of business
information or other pecuniary loss arising in connection with this Limited Warranty Agreement, or with the use
of, or inability to use the subject equipment regardless of Sellers knowledge of the possibility of the same.

Document #101-0038 11 11/08/06

Hamilton Manufacturing Corp.

Sales Phone: [phone] Sales Fax: [phone]

Customer Service Phone: [phone] Customer Service Fax: [phone]

Parts Phone: [phone] Parts Fax: [phone]

Document #101-0038 12 11/08/06

1026 Hamilton Drive

Holland, OH 43528

W ebsite: http://www.hamiltonmfg.com

Email Addresses:

[e-mail]

[e-mail]
[e-mail]