Hamech Cushion Tire Lift Trucks MAX50, MAX50 Specifications

MA
SPECIFICATIONS
Cushion Tire Lift Trucks
LPG and GAS 3,000 – 3,500 LB CAPACITIES
X
50
MAX50 CUSHION TIRE LIFT TRUCKS
MAX50 CUSHION TIRE LIFT TRUCK SPECIFICATIONS
GENERAL G15SHT-20 G18SHT-20
1 Power Type
2 Operation Type Sit-Down Sit-Down 3 Capacity @ 24 in. (600 mm) load center* lbs. (kg) 3,000 (1,360) 3,500 (1,580) 4 Load distance from center axle in. (mm) 15 (382) 15 (382) 5 Wheelbase in. (mm) 48 (1,220) 48 (1,220)
WEIGHT
60 Service weight (includes 2-stage std. mast & forks)
70 Axle Loading
Loaded
Unloaded Front lbs. (kg) 2,500 (1,135) 2,360 (1,070)
Front lbs. (kg) 7,910 (3,590) 8,640 (3,920) Rear lbs. (kg) 1,311 (595) 1,543 (700)
Rear lbs. (kg)
lbs. (kg)
TIRE
8 Tire type 9 Tire size, front 18 x 6 x 12-1/8 18 x 6 x 12-1/8 10 Tire size, rear 14 x 4-1/2 x 8 14 x 4-1/2 x 8 11 Number of wheels, front / rear x=driven 2x / 2 2x / 2
12 Tread (center of tires)
Front in. (mm) 32.1 (815) 32.1 (815) Rear in. (mm)
DIMENSIONS
13 Tilting angle, 2-stage (FV) masts, forward / backward 14 Tilting angle, 3-stage (TFV) masts, forward / backward deg. 6 / 5 6 / 5 15 Mast height, lowered (2-stage std. mast) in. (mm) 83.5 (2,120) 83.5 (2,120) 16 Mast height, extended (2-stage std. mast)† in. (mm) 176 (4,470) 176 (4,470) 17 Maximum fork height (2-stage std. mast)** in. (mm) 128 (3,250) 128 (3,250) 18 Free lift height (2-stage std. mast) in. (mm) 5.5 (140) 5.5 (140) 19 Height overhead guard in. (mm) 80.3 (2,040) 80.3 (2,040) 20 Length, with standard forks in. (mm) 121.9 (3,095) 123.2 (3,130) 21 Length to fork face (2-stage mast) in. (mm) 79.7 (2,025) 81.1 (2,060) 22 Overall width, at drive tires (single) in. (mm) 38.2 (970) 38.2 (970) 23 Forks, thickness x width x length in. (mm) 1.6 x 4 x 42.1 (40 x 100 x 1,070) 1.6 x 4 x 42.1 (40 x 100 x 1,070) 24 Carriage width / ITA Class in. (mm) 37 (940) / II 37 (940) / II 25 Ground clearance, under mast in. (mm) 3.5 (89) 3.5 (89) 26 Ground clearance, center of wheelbase in. (mm) 4 (102) 4 (102) 27 Right angle stacking aisle (2-stage mast without load length & clearance)†† in. (mm) 84.7 (2,152) 85.9 (2,642) 28 Turning radius, outside in. (mm)
deg.
PERFORMANCE
29 Travel speed, forward, loaded / unloaded 30 Lifting speed, loaded / unloaded (2-stage mast) fpm (mm/s) 135 (685) / 138 (700) 135 (685) / 138 (700) 31 Lowering speed, loaded / unloaded (2-stage mast) fpm (mm/s) 98 (500) / 98 (500) 98 (500) / 98 (500) 32 Maximum drawbar pull, loaded lbs. (kN) 4,300 (19.1) 4,300 (19.1) 33 Maximum gradability % 41 37 34 Service brake, operation / control Foot / Hydraulic Foot / Hydraulic 35 Parking brake, operation / control Hand / Mechanic Hand / Mechanic 36 Steering, type
mph (km/h)
DRIVE
37 Engine Manufacturer / Engine model 38 Rated output (SAE Net) HP (kW) @ rpm 56 (41) @ 2,700 56 (41) @ 2,700 39 Maximum torque (SAE Net) lb. − ft. (Nm) @ rpm 116 (158) @ 1,600 116 (158) @ 1,600 40 No. of cylinders / displacement cu. in. (cm3) 4 / 126 (2,065) 4 / 126 (2,065) 41 Fuel tank capacity U.S. gallons (liters)
OTHER
42 Relief pressure, maximum psi (bar) 43 Transmission Powershift Powershift 44 Sound level, at operator ears dB 84 84
NOTE: Most values shown in this publication are rounded. Therefore, direct conversion between metric and English or Imperial may be slightly different from those shown. The performance of machines is affected by the condition of the truck and how it is equipped, as well as the nature and condition of the operating area. If these specifi cations are critical or if your needs exceed the specifi cations shown here, discuss the proposed application with your authorized dealer. *Optional masts, attachments, longer load dimensions, and higher lifting heights may result in downrating of the capacity. Contact your authorized dealer. **Other mast heights available. See MAST DATA chart for other standard mast heights. Contact your authorized dealer. †Includes 48-inch (1,220 mm) high load backrest. Contact your authorized dealer. ††Add load distance and clearance. Contact your authorized dealer.
Gasoline Gasoline
6,230 (2,825) 6,700 (3,040)
3,730 (1,690) 4,340 (1,970)
Cushion Cushion
32.1 (815) 32.1 (815)
6 / 8 6 / 8
69.7 (1,770) 70.9 (1,800)
10.6 (17) / 10.6 (17) 10.6 (17) / 10.6 (17)
FHPS FHPS
Nissan / K21 Nissan / K21
6.6 (25) 6.6 (25)
2,650 (181) 2,650 (181)
MAX50 TRUCK DATA AND FEATURES
Maximum Fork Mast Height Mast Height Free Lift
Height in. (mm) Lowered in. (mm) Extended in. (mm) in. (mm)
2-STAGE FREE VIEW (FV)
82 (2,080) 60.5 (1,535) 130 (3,300) 5.5 (140)
106 (2,690) 72.5 (1,840) 154 (3,910) 5.5 (140)
116 (2,945) 77.5 (1,970) 164 (4,165) 5.5 (140)
128 (3,250) 83.5 (2,120) 176 (4,470) 5.5 (140)
146 (3,705) 92.5 (2,350) 194 (4,925) 5.5 (140)
3-STAGE FULL FREE VIEW (TFV)
158.5 (4,025) 73.5 (1,865) 206.5 (5,245) 25.5 (645)
170.5 (4,330) 77.5 (1,965) 218.5 (5,550) 29.5 (750)
188.5 (4,785) 83.5 (2,120) 236.5 (6,010) 35.5 (900)
198.5 (5,040) 87.5 (2,225) 246.5 (6,260) 39.5 (1,000)
216.5 (5,500) 95.5 (2,425) 264.5 (6,720) 47.5 (1,205)
235.5 (5,980) 104.5 (2,655) 283.5 (7,200) 56.5 (1,4355)
NOTE: Custom masts available. Please consult your authorized dealer for information.
SPECIAL FEATURES
• EPA Tier II compliant K21 industrial engine with high torque at low RPMs for power and fuel effi ciency
• Dual fl oating structure uses drive-train cushion mounts and suspension compart­ment mounts to isolate the operator from engine and fl oor vibration
• New full fl oating transmission with high­capacity oil cooler for the torque converter, aluminum alloy transmission case for better heat dissipation, and highly reliable, dust­resistant, double-sealed universal joint design
• Self-adjusting brakes with thicker drums improves heat resistance in severe duty applications
• Steer axle with integral double-acting, double-ended cylinder, high-capacity king­pin needle bearings, and heavy-duty seals
• Mast with large visibility window, combined with low profi le dash display, offers the operator an unrestricted view to the fork tips and surrounding area
• Operator presence system locks out lift, lower, tilt and travel functions when the operator leaves the seat for longer than three seconds
STANDARD EQUIPMENT
• New low profi le dash display – Fuel Gauge,Water Temperature Gauge and Hour Meter
• Indicator lights – Neutral/Return to Neutral, Low Oil Pressure, Low Battery/ Alternator, Hydraulic Lock (Operator Presence), Check
Engine Warning, Maintenance Error Code
• Drawbar Pin in Counterweight
• Electronic Ignition, Anti-Restart Ignition Switch
• Fully Hydrostatic Power Steering
• Long-Life Headlights (OHG Mounted)
• LED Tail/Stop/Rear Turn Lights
• High-Mount Air Intake
• Horn with Actuator on Center of Steering Wheel
• Three-Piece Overhead Guard
• Comfortable Seat and Operator Restraint System with Lap Belt
• Three-Function Hydraulic Control Valve
• Parking Brake with Double-Action Release
• Tilting Steering Column
• Large, Open Floor Space with Operator
Compartment Suspended-Mount Pedals
• Transmission Torque Converter Oil Cooler
• Load Backrest
• Spacious Step Area, Large Entry Handgrip and Wide-Open Floor Space allows easy entry/exit
• Engine Protection System
• ITA Class II Fork Carriage
• ITA Class II Forks
• Critical Wiring Harness Connectors are Waterproof
• Contoured, Easy-to-Grip, Hydraulic Control Lever Knobs
OPTIONAL EQUIPMENT
• Warning Lights & Audible Travel Alarms
• Economy Mode Package
• Tilt Cylinder Boots
• Cotton-Core Radiator
• Spinner Knob Steering Wheel
• Dual-Fuel System
• Optional Fork Lengths
• Sideshifter – Hang-On or Integral
• 4-W
ay Valve and Internal Hosing
• Special Tires
• Full Suspension Seat
• Fire Extinguisher
• Attachments
• Rear-view mirrors
TECHNICAL DATA
ENGINE
K21 (2.1 liter) gasoline/LPG, 4-cylinder, in-line engines with Engine Concentrated Control Systems (ECCS) exceed EPA emissions standards. These low-RPM, high-torque in­dustrial engines offer reduced maintenance requirements, exceptional emissions controls, fast acceleration, high performance, reliable durability and enhanced serviceability.
• There are three engine fuel choices: gasoline multi-port fuel injection, LPG
single-port (throttle body) fuel injection, or a dual-fuel system with easy switching at the fl ip of a switch. All engines are equipped with 3-way catalytic converters and closed-loop exhaust systems.
• All engines utilize an ECCS that continu-
• Crankshaft and camshaft position sensors
• An engine coolant temperature sensor
ously monitors data from the fuel pressure, accelerator throttle position, mass air-fl ow sensor, and heated oxygen sensor – for improved fuel economy, smooth operation, reliable starting in cold weather, and high performance throughout the operating range. An electronic throttle governor pro­tects the engine against over-rev damage.
provide information to the ECCS for optimum ignition and fuel injection timing. Each cylinder has an individual ignition coil for precise control and reliability.
and controller protects the engine against damage due to high engine temperature
by automatically limiting engine speed during high-temperature operation. If the engine coolant temperature exceeds safe operation temperature, the engine will be shut down. An illuminated indicator on the instrument console indicates high-temper­ature operation, and gives the operator warning of engine shutdown.
• The aluminum alloy cylinder head has large intake and exhaust valves and a semi-hemi­spherical combustion chamber for effi cient fuel consumption.
• The engine block is designed with fi ve main bearings. All main and rod bearings are micro-grooved to improve lubrication and reduce wear.
TECHNICAL DATA
FUEL SYSTEM
Gasoline, LPG, or Dual-Fuel systems are available. The gasoline fuel tank is integral to the truck frame.
• In-tank mounted gasoline fuel delivery pump, fuel-level sensing unit, pressure regulator and fi lter are standard.
• LPG fuel system uses single-point, throttle body fuel injection. A removable 33 lb. fuel tank is available with a fold back tank­mounting bracket.
COOLING SYSTEM
The high-capacity aluminum radiator is designed with an effi cient thermal transfer fi n and integral oil cooler for the transmis­sion torque converter.
• High-volume cooling fan uses fl exible plastic blades and shroud for maximum air volume and noise abatement.
ELECTRICAL SYSTEM
Standard instrument package and operator conveniences:
• 12-volt electrical system
• 50A alternator with built-in IC regulator
• Key-lock, anti-restart ignition switch
• High-torque, low-amp starter motor with planetary gear reduction
• Waterproof electrical connectors
• Electric fuel gauge, water temperature gauge, LCD hour meter
• Indicator lights for Neutral/Return to Neutral, Low Oil Pressure, Low Battery/ Alternator Output, Check Engine Warning, Hydraulic Lock (Operator Presence), and ECCS Status Code
• ECCS Service Support Tool connector for rapid system diagnostics
HYDRAULIC SYSTEM
The Hydraulic System features an integral reservoir, direct drive gear pump and fully fi ltered system.
• Large hydraulic fl uid reservoir integral to the truck frame reduces heat buildup in the system.
• Load sensing valve in the hydraulic circuit reduces the fl ow of oil to the power steer­ing system when steering wheel is idle.
FRAME
An all-welded assembly with heavy-gauge steel and integral hydraulic and fuel tanks provide exceptional durability.
• Welded front cross-member and bolted drive axle increase frame rigidity.
• Loads are transferred directly from the mast to the drive axle and onto the fl oor without being transmitted through the frame, reducing frame stress.
• Wide, open step is designed into the frame assembly without compromising the structure.
DRIVE AXLE
A heavy-duty, cast steel drive axle housing supports the load and chassis without placing a load on the free-fl oating axle shafts. A fl ange is mounted to the truck frame to improve load distribution and reduce frame fl exing.
TRANSMISSION
Hamech single-speed, powershift transmis­sion is specifi cally designed for industrial applications.
• Column-mounted electrical shift lever gives the operator easy directional control without removing a hand from the steering wheel.
• Optimized stall ratio for torque converter provides high torque without sacrifi cing travel speed.
• A modulating control valve absorbs initial pressure spikes during initial engagement and directional change. This improves shift­ing capabilities and prolongs the life of the entire drive train.
• Transmission oil is double-fi ltered by a 125­micron mesh on pickup, and a 35-micron cartridge on the return line.
• Transmission oil cooler is integral with the radiator.
• Inching control and auxiliary brake pedal combination allows the operator precise truck positioning with positive control.
BRAKES
Hydraulic brakes are self-energizing and self-adjusting.
• Brake fl uid r console cover for fast, easy inspection and maintenance.
• Heavy-duty brake backing plate and thick brake drum provide reliable braking action and reduced heat.
• Mechanical parking brake has two-stage latching mechanism for positive engagement.
STEER AXLE
Fully Hydrostatic Power Steering is standard.
• Heavy-duty fabricated steer axle has dou­ble-acting, double-ended power steering cylinder and no drag links or tie rods.
• Steering stops are machined into the steering cylinder to reduce stress impact on steering linkages.
• Grease fi ttings on all linkages are acces­sible without lifting the truck.
MAST, CARRIAGE, LBR AND FORKS
High-visibility mast assembly has a 4-roller carriage that is available in two-, three-, and four-stage Free Lift, Free View designs.
• Sealed bearings require no maintenance.
• Angle-mounted bearings and a shaped rail fl ange prevent excessive wear and friction, while maintaining correct side thrust clearance.
• ITA Class II carriages accept a variety of fork sizes and common load-handling attachments.
• 48-inch-high load backrest is standard for in­creased load control and operator protection.
• Single or double auxiliary hydraulic-function internal hose routing is available.
OPERATOR COMPARTMENT
A unique suspension compartment isolates the operator from the fl oor surface and from engine vibration, for greater operator comfort and productivity.
eservoir is located under the
• Comfort seat has built-in lumbar support, retractable seat belt, lateral restraint sys­tem, and fore and aft adjustment.
• Hydraulic control levers are positioned for optimum access and ease of use. Inter­national symbols on the contoured grips indicate the function.
• Tilting steering console has small-diameter steering wheel and electronic instrumen­tation. Tilt is infi nitely adjustable, with extended room between the engine cover and console.
• Wide-open fl oorboard has suspended brake and inching pedals with ribbed rub­ber pads for comfort and safety. Integral accelerator mechanism has a transfer roller for smooth operation.
• Full-width rubber fl oor mat provides a large, non-slip surface and reduces noise, vibration and heat.
• Open step in the frame with a traction surface and a large handgrip provide easy entry and exit for the operator.
• Standard headlight/turn indicator control lever is mounted on the steering column for easy use.
• Full-width overhead guard provides excel­lent visibility for high stacking and meets or exceeds ITSDF requirements.
SERVICEABILITY
The engine and transmission can be easily accessed for daily inspection without the use of any tools.
• Single-piece, all-steel engine cover and seat support is fully insulated to reduce noise and heat transfer.
• Engine cover has gas-fi lled cylinder with an automatic locking device to assist in opening and to prevent the cover from
unexpectedly closing.
• Engine cover is shaped for easy access into the engine area for maintenance and service.
COMPLIANCE, APPROVALS AND ENVIRONMENTAL CONCERNS
Designed for maximum recycling at end of life, with special attention to materials and construction. Counterweight designed for breakup during recycling process. Transmission case is recyclable aluminum.
Hamech lift trucks meet or exceed American National Standard Institute, ITSDF B56.1-Part III Safety Standards for Powered Industrial Trucks.
Compliant with UL 558 for the appropriate truck type. Contact your dealer for applica­tion-specifi c requirements. Meets or exceeds current EPA emissions standards.
Expect solid support nationwide
Hamech, a brand of Crown Equipment Corporation, offers a comprehensive service support network for Hamech LPG, gas or diesel lift trucks.
You can expect ongoing value with the comprehensive services available from your Hamech dealer. See it for yourself in state-of-the-art facilities stocked with products and parts inventories, advanced processes, equipment and tools. It’s also apparent in the professionally trained service technicians and well-stocked service vans.
In addition, you can count on Hamech for operator and service technician training, fl exible maintenance programs, fl eet management and fi nancial services. Hamech’s association with Crown also assures you of access to industry-leading electric lift trucks for complete application fl exibility.
Visit hamech.com for more information on the full line of Hamech IC lift trucks.
Hamech Lift Trucks
New Bremen, Ohio 45869 USA
Te l 419-629-2311 Fax 419-629-3796
Hamech is a brand of Crown Equipment Corporation.
Because Hamech is continually improving its products, specifi cations are subject to change without notice.
Hamech and the Hamech logo are trademarks of Crown Equipment Corporation.
Copyright 2008 Crown Equipment Corporation SF14896 03/08 Printed in U.S.A.
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