Haltech HT045505 User Manual

PLATINUM Sport 2000

Nissan RB30 Series

Terminated Engine Harness

#HT045505

QUICK START GUIDE

LIMITED WARRANTY

Lockin Pty Ltd trading as Haltech warrants the HaltechTM Programmable Fuel Injection System to be
free from defects in material or workmanship for a period of 12 months from the date of purchase.

Proof of purchase, in the form of a bill of sale or receipted invoice, which indicates that the product is
within the warranty period, must be presented to obtain warranty service. Lockin Pty Ltd trading as
Haltech suggests that the purchaser retain the dealer’s dated bill of sale as evidence of the date of
retail purchase.

If the HaltechTM Programmable Fuel Injection System is found to be defective as mentioned above, it
will be replaced or repaired if returned prepaid along with proof of purchase. This shall constitute the
sole liability of Lockin Pty Ltd trading as Haltech.

To the extent permitted by law, the foregoing is exclusive and in lieu of all other warranties or
representations, either expressed or implied, including any implied warranty of merchantability or
fitness. In no event shall Lockin Pty Ltd trading as Haltech, be liable for special or consequential
damages.

DISCLAIMER

Haltech will not be held responsible for any damage caused by the incorrect installation or tuning of this
product. It is the installers responsibility to ensure the wiring connections and pinouts match that of the
vehicle the unit is being installed into.

Haltech has taken all care to make sure the connections match the specified vehicles listed, but variations
in wiring and connections on vehicles can occur and therefore this should be checked BEFORE the unit
is installed.

Haltech highly recommends installation and tuning of this product is to be carried out by a professional,
with an understanding on installing and tuning engine management systems.
Misuse of this product can destroy your engine.

WARNING

This ECU is designed and sold for Racing use only. Using this product for street / road use may be
prohibited by law. Please check with your local vehicle authority before using this product.

GENERAL INSTALLATION WARN ING

Avoid open sparks, flames or operation of electrical devices near flammable substances.
Always disconnect the battery cables when doing electrical work on your vehicle.

Do not charge the battery with a 24 Volt truck charger or reverse the polarity of the battery
or any charging unit. Do not charge the battery with the engine running as this could
expose the ECU to an unregulated power supply that could destroy the ECU and other
electrical equipment.

All fuel system components and wiring should be mounted away from heat sources,
shielded if necessary and well ventilated. Disconnect the Haltech ECU from the electrical
system whenever doing any arc welding on the vehicle by unplugging the wiring harness
connector from the ECU.

After completing the installation, make sure that there are no fuel leaks, and no wiring
left un-insulated in case a spark or short-circuit occurs and causes a fire. Also make sure
that you follow all proper workshop safety procedures. If you're working underneath
a jacked-up car, always use safety stands!

PLATINUM

Sport 2000

Nissan RB30 Series Terminated Engine Harness

Quick Start Guide

Congratulations on purchasing a Haltech Engine Management Terminated Engine
Harness. This Plug and Play product allows you to be up and running in a few hours.

The Harness when installed in conjunction with a Haltech Platinum Sport 2000 opens
the door to virtually limitless performance modification and tuning of your vehicle.
Programmable systems allow you to extract all the performance from your engine by
delivering precisely the required amount of fuel and ignition timing that your engine
requires for maximum output under all operating conditions.

This quick start guide will walk you through installation of the Haltech Nissan RB30
Series Terminated Engine Harness into a vehicle. This guide is accompanied by the full
service manual located on the software CD provided with the ECU that you or your tuner
will need to refer to before completing your installation and configuration.
The Manual can also be downloaded from the Haltech website www.haltech.com

Supported Engine

The Haltech Nissan RB30 Series Terminated Engine Harness supports the following
engine configurations:

• Nissan RB30 Series Engine

Supported ECU

• Haltech Platinum Sport 2000

Included in Haltech ECU Kit (HT051412)

• Platinum Sport 2000 ECU

• Nissan RB30 Series Terminated Engine Harness

• LS1 Coil with built in ignitor

• LS1 Coil Mounting Bracket and spacers

• Deutsch Connector Pack

• Haltech Air Temperature Sensor

• Haltech Coolant Temperature Sensor

Optional Accessories ( Sold Separately )

• WBC1 Single Channel CAN Wideband Controller (HT059970)

• Wideband Sensor only- Bosch LSU 4.2 (HT010714)

• 02 Sensor Weldable Fitting Bung and Blanking Plug M18x1.5 (HT010702)

Harness Overview

The Haltech Nissan RB30 Series Terminated Engine Harness is a plug and play
solution for wiring a Nissan RB30 Series Engine.

Installation is simple and easy as the harness is designed for the engine, all lengths
are correct and all wires are clearly labeled.

Notes on installation:

• Make sure your Engine is grounded directly to the chassis of the vehicle.
A heavy gauge ground / earthing strap should be used to ground your engine to the
chassis of the vehicle. The Haltech Terminated Engine harness does not ground
your engine.

WARNING!

Damage can occur to your harness and / or ECU if you do not ground

your engine properly. Please ensure heavy gauge cable is used.

• Keep all wires away from the Exhaust manifold.

• A Haltech Throttle Position Sensor is required to be retro-fitted to the throttle body.

• A Haltech Coolant Temperature Sensor #HT010300 is required to be fitted,

This sensor replaces the OEM sensor.

• Connect the internal ECU MAP sensor via silicon hose or alternatively fit a
Haltech 3Bar MAP sensor to the harness connector labeled MAP.

• Basemaps are available on the website www.haltech.com.au
or by emailing [e-mail] or [e-mail]

Termination Descriptions

The Haltech RB30 terminated harness utilizes the following terminated connections

Engine Coolant Temperature Sensor (ECT)

The Engine Coolant Temperature Sensor provides the ECU with a signal that allows
the ECU to know the current engine temperature.
A Haltech Coolant temperature sensor (HT010300) is required to be fitted in the OEM
location for correct operation and connection.

OEM Coolant Temperature Sensor Gauge (ECT Gauge)

Provisions have been made in the harness to accommodate the OEM cluster
temperature gauge. A wire has been run from the gauge to the in cabin harness labeled
ECT gauge. Connect to the OEM coolant gauge sensor and the dash cluster for correct
operation of the cluster gauge.

Intake Air Temperature Sensor (IAT)

The Intake Air Temperature Sensor provides the ECU with a signal that allows
the ECU to know the current intake air temperature.
A Haltech Air temperature sensor (HT010200) is required to be fitted to your intake
manifold to take advantage of this feature and is required for VE tuning of your engine.
A high mounting position in your manifold is recommended

Manifold Pressure Sensor (MAP)

The MAP sensor measures changes in the intake manifold pressure which result from
engine load and RPM changes and converts these into a voltage output so the ECU
knows the manifold pressure.

The terminated harness is provisioned with the ability to connect an external MAP
sensor, if the internal ECU MAP sensor is not used.
Mount a Haltech 3 Bar GM MAP sensor (HT010104) and connect it to the harness
via this pre terminated connector.

Fuel Pressure Sensor (Fuel-P)

The Fuel-P labeled connector connects directly to a Haltech fuel pressure sensor.
This will enable the user to know the current fuel pressure of the vehicle.
An optional fuel pressure sensor must be fitted. Haltech Part # HT010904
Fuel Pressure is allocated to Analogue Voltage Input 3 (AVI3) on the Haltech Sport ECU.

Oil Pressure Sensor (Oil-P)

Fuse # Relay # Function Fuse Required

F1 R1 +12V Output to ECU 10A
F2 R2 +12V Output to Injectors 20A
F3 R3 +12V Output to Ignition 15A
F4 R4 +12V Output to Fuel Pump 20A
F5 R5 +12V Output to Accessories 10A
F6 R6 Unpopulated -

The Oil-P labeled connector connects directly a Haltech oil pressure sensor.

This will enable the user to know the current oil pressure of the vehicle.

An optional oil pressure sensor must be fitted. Haltech Part # HT010904
Oil Pressure is allocated to Analogue Voltage Input 4 (AVI4) on the Haltech Sport ECU.

OEM Oil Pressure Sensor (Oil-P Switch, Oil-P Gauge)

Provisions have been made in the harness to accommodate the OEM cluster oil
pressure switch and oil pressure gauge. Wires have been run from the gauge to the in
cabin harness labeled Oil-P Switch and Oil-P Gauge. Connect these wires to the OEM
oil pressure sensor and the dash cluster for correct operation of the cluster gauge and
oil pressure light if required. Insulate and isolate if not used.

Camshaft Position Sensor Input (CAM)

The Camshaft Position Sensor is used to determine crankshaft position and stroke of
the engine. Connect this directly to the 4 pin sensor connector located on the distributor.

Throttle Position Sensor (TPS)

The Throttle Position Sensor measures the throttle butterfly rotation.
A Haltech throttle position sensor or similar variable resistance TPS is required to be
fitted to the OEM throttle body for correct operation.
The OEM TPS is not a variable resistance sensor.

Starter Signal (STS)

The Starter Signal connects directly to the starter motor solenoid.
This will supply 12V to the solenoid on receiving a start signal from the ignition switch
when in the start position.

Please ensure you supply a main power connection to the starter motor and a
main earth strap to the engine to ensure correct operation of the starter motor,
and to avoid damage to your terminated harness and ECU.

Alternator (ALT)

The Alternator output connects directly to the OEM Alternator.
The +12V signal and alternator warning light wires are pre-wired into the loom.
Connection of the warning light is required for correct operation of the alternator.
The warning light cable can be found in the in cabin harness, and is labeled as
“Alt Light”. Connect this to the negative side of your warning light from your dash.
Alternatively connect a 470R resistor between the Alt Light and +12VDC Switched
labeled wires in the cabin harness if a warning light is not required.

Please ensure you supply a main power connection to the Alternator
Heavy gauge wire must be used

Auxiliary Air Control Valve (AAC)

The Auxiliary Air Control Valve (AAC) is used to control the Idle speed of the engine.
Connect the AAC labeled wires to the AAC valve. (Polarity not important)
The AAC is controlled by Digital Pulsed Output 17 (DPO17) on the Haltech Sport ECU.

Fuel Pump Output (Fuel Pump +15A Max)

The Fuel Pump Output can be connected directly to the positive (+) side of the
fuel pump and is fused via fuse 4 within the fuse box. This output is limited to 15A
continuous current draw.
If large pumps or twin pump setups are required please use this output to trigger a relay
capable of supplying the current required for your setup.

Spare Digital Pulsed Output (DPO-1, DPO-2, DPO-3, DPO-4, DPO-18)

Spare Digital Pulsed Outputs are located throughout the terminated harness
When the output is activated by the ECU the output will switch to ground.
Solenoid valves and shift lights etc can be run directly from the output, however high
current devices such as thermo fans and additional fuel pumps must be activated
through a relay. A Relay can be wired between the DPO and the supplied +12V DC on
the connectors. This way the output is only switching the relay and not a high current
draw device.

The Digital Pulsed Outputs are limited to 800mA Max current draw.

Analogue Voltage Inputs (AVI1, AVI6)

The Analogue Voltage Inputs can accept variable voltage inputs from 0V to 5V.
These inputs can also accept switch inputs that change between two different voltage
levels. The on voltage and off voltage define what the thresholds are between the on
and off states. The voltage can be viewed as a channel in the ECU Manager software
to determine thresholds for a switched input.

The AVI-1 and AVI-6 labeled wires are spare Analogue Voltage Inputs.
These inputs can be programmed within the ECU Manager Software to read variable
voltage inputs such as:

• 02 Sensors

• Pressure Sensors

• Temperature Sensors

• Various Switches

For a full list of input options and explanations please go to the help within the

ECU Manager Software.

Ignition

The Ignition wiring within the Haltech RB30 series terminated harness has been
wired to allow the user to keep the standard distributor ignition setup or upgrade
to direct fire ignition.

Ignition Option 1 (Distributor Ignition using LS1 Coil)

Replace the OEM coil with the supplied LS1 Coil and mounting bracket.
Connect the harness to the coil via the pre-terminated connector on the harness
labeled “IGN-LS1”
Connect the high tension lead from the distributor to the coil.
Your installation is complete

Ignition Option 2 (Direct fire ignition)

Create a custom harness using the Haltech 6 Channel flying lead harness #HT045504
which connects to the 8 pin deutsch ignition breakout connector located on the Haltech
RB30 Series terminated harness near the firewall.

Many options for coil and ignitor combinations are available.

Please consult your tuner for the best direct fire ignition system that will suit your

application.

The Ignition breakout connector pinout is shown below

Figure 1 – Ignition Breakout Connector wiring

Injection 1-6 (INJ1, INJ2, INJ3, INJ4, INJ5, INJ6,)

The injector outputs connect directly to the injectors.
Please ensure the correct injector output is connected to the corresponding injector in
the engine. Please refer to the label on the harness for correct injector allocation.

Ground (GND)

The Ground cable connects directly to the engine intake manifold or head.

Warning this in NOT the earth cable for the engine, please ensure that you earth the

engine with an earth strap from the block of the engine to the chassis of the car.
Ensure that the chassis of the car is connected to the battery negative (-) terminal with
heavy gauge cable or earthing strap.
Damage to the ECU and or terminated harness may result if this is not done.

Wideband 02 Input (02) WBC 1

Wideband 02 sensors accurately measure the Air/Fuel ratio of the engine which is
required for precise tuning and control of the engine.

The Terminated harness has been integrated with the Haltech WBC1 wiring harness
allowing a quick installation of a Haltech WBC1 and Wideband O2 Sensor.

Connect your optional Haltech wideband sensor (HT010714) directly to the supplied
connector labeled O2 in the engine bay. Mount the sensor in the exhaust manifold

Connect the Haltech WBC1 to the allocated corresponding connector located
near the main ECU connectors labeled O2,

Connect the Haltech WBC1 to the Haltech Sport ECU directly via the supplied
CAN Cable.

Enable the Haltech WBC1 in your map using ECU manager software.

Your Haltech ECU will now have access to correct Air /Fuel Ratio readings allowing
precise tuning and control of your engine.

Main Power Connections

The following cables will connect directly to the main power on the vehicle

Figure 2 – Main Power wiring

In Cabin Wiring

The In cabin wiring is made up of multiple inputs and outputs.
Correct connection of these wires is essential for proper operation of the harness.
All wires have been labeled and required cables should be connected as outlined below.

Figure 3 – In Cabin harness wiring

ECU Manager Software.

Fuse Box

The Haltech fuse box is connected to the harness.
Contained within the Haltech Fuse box is 6 fuses and 6 relays, each fuse protects the
corresponding relay output ( ie fuse #1 protects relay ouput #1, fuse #2 protects relay
output #2 etc).

The Haltech fuse box can handle a maximum continuous current draw of 70AMP,
exceeding this value may cause damage to the fuse box therefore please ensure all
auxiliary devices, fans and fuel pumps connected do not exceed the supplied fuse
current limits.

The functions of each of the relays are outlined below:

Figure 4 – Haltech fuse box relay allocation table

Figure 5 – Haltech fuse box layout

Fuse # Relay # Function Fuse Required

F1 R1 +12V Output to ECU 10A
F2 R2 +12V Output to Injectors 20A
F3 R3 +12V Output to Ignition 15A
F4 R4 +12V Output to Fuel Pump 20A
F5 R5 +12V Output to Accessories 10A
F6 R6 Unpopulated -

Harness Pinout

Notes

HALTECH HEAD OFFICE: PH: [phone]

FAX: [phone]
EMAIL: [e-mail]

HALTECH US OFFICE: PH: 760 598 1941

FAX: [phone]
EMAIL: [e-mail]

See the Haltech Website for your local authorized dealer.

www.haltech.com

Version 2