Haltech HT041208 User Manual

PLATINUM
Haltech 13B Terminated
Engine Harness
QUICK START GUIDE
LIMITED WARRANTY
Lockin Pty Ltd trading as Haltech warrants the HaltechTM Programmable Fuel Injection System to be free from defects in material or workmanship for a period of 12 months from the date of purchase.
Proof of purchase, in the form of a bill of sale or receipted invoice, which indicates that the product is within the warranty period, must be presented to obtain warranty service. Lockin Pty Ltd trading as Haltech suggests that the purchaser retain the dealer’s dated bill of sale as evidence of the date of retail purchase.
If the HaltechTM Programmable Fuel Injection System is found to be defective as mentioned above, it will be replaced or repaired if returned prepaid along with proof of purchase. This shall constitute the sole liability of Lockin Pty Ltd trading as Haltech.
To the extent permitted by law, the foregoing is exclusive and in lieu of all other warranties or representations, either expressed or implied, including any implied warranty of merchantability or fitness. In no event shall Lockin Pty Ltd trading as Haltech, be liable for special or consequential damages.
DISCLAIMER
Haltech will not be held responsible for any damage caused by the incorrect installation or tuning of this product. It is the installers responsibility to ensure the wiring connections and pinouts match that of the vehicle the unit is being installed into.
Haltech has taken all care to make sure the connections match the specified vehicles listed, but variations in wiring and connections on vehicles can occur and therefore this should be checked BEFORE the unit is installed.
Haltech highly recommends installation and tuning of this product is to be carried out by a professional, with an understanding on installing and tuning engine management systems. Misuse of this product can destroy your engine.
WARNING
This ECU is designed and sold for Racing use only. Using this product for street / road use may be prohibited by law. Please check with your local vehicle authority before using this product.
GENERAL INSTALLATION WARNING
Avoid open sparks, flames or operation of electrical devices near flammable substances. Always disconnect the battery cables when doing electrical work on your vehicle.
Do not charge the battery with a 24 Volt truck charger or reverse the polarity of the battery or any charging unit. Do not charge the battery with the engine running as this could expose the ECU to an unregulated power supply that could destroy the ECU and other electrical equipment.
All fuel system components and wiring should be mounted away from heat sources, shielded if necessary and well ventilated. Disconnect the Haltech ECU from the electrical system whenever doing any arc welding on the vehicle by unplugging the wiring harness connector from the ECU.
After completing the installation, make sure that there are no fuel leaks, and no wiring left un-insulated in case a spark or short-circuit occurs and causes a fire. Also make sure that you follow all proper workshop safety procedures. If you're working underneath a jacked-up car, always use safety stands!
PLATINUM
Sport 1000
Haltech 13B Terminated Engine Harness
Quick Start Guide
Congratulations on purchasing a Haltech Engine Management Terminated Engine Harness. This Plug and Play product allows you to be up and running in a few hours.
The Harness when installed in conjunction with a Haltech Platinum Sport 1000 opens the door to virtually limitless performance modification and tuning of your vehicle. Programmable systems allow you to extract all the performance from your engine by delivering precisely the required amount of fuel and ignition timing that your engine requires for maximum output under all operating conditions.
This quick start guide will walk you through installation of the Haltech Terminated Engine Harness into a vehicle. This guide is accompanied by the full service manual located on the software CD provided with the ECU that you or your tuner will need to refer to before completing your installation and configuration. The Manual can also be downloaded from the Haltech website www.haltech.com
Supported Engine
The Haltech 13B Terminated Engine Harness supports the following engine configurations:
Mazda 13B
Supported ECU
Haltech Platinum Sport 1000
Included in Haltech ECU Kit ( HT051202)
Haltech Platinum Sport 1000 ECU
Haltech 13B Terminated Engine Harness
Haltech Flying Lead Ignition Harness
Optional Accessories ( Sold Separately )
Haltech LS1 Ignition Harness (Order as ECU Kit # HT051203)
Haltech LSI Coil (HT020102)
Haltech Dual Channel Wideband Controller inc 1 Sensor and weld on bung (HT010704)
Haltech 3 Bar Map Sensor ( HT010104)
Haltech Air Temperature Sensor -Large thread (HT010202)
Harness Overview
The Haltech 13B Terminated Engine Harness is a plug and play solution for wiring a Mazda Rotary 13B Engine.
Installation is simple and easy as the harness is designed for the engine, all lengths are correct and all wires are clearly labeled.
The Haltech 13B Terminated Engine Harness comprises of the following:
OEM Connectors
Injectors x 4
Crank Angle Sensor
Haltech Sensor Connectors
MAP Sensor
Oil Pressure Sensor
Fuel Pressure Sensor
Air Temperature Sensor
Coolant Temperature Sensor
Auxiliary Connections
Ignition Output
Main Inputs
02 Sensor
AVI
Throttle Position Sensor
Fuel Pump Relay Output
DPO 3
In Cabin Inputs and Outputs
Notes on installation:
Make sure your Engine is grounded.
A Ground / earthing strap should be used to ground your engine to the chassis of the vehicle. The Haltech Terminated Engine harness does not ground your engine. Damage can occur to your harness and / or ECU if you do not ground your engine properly.
Factory starting and charging circuits are to be used the harness does not incorporate
connections for the starting or charging of the vehicle.
Keep all wires away from the Exhaust manifold.
Harness Connections
Main Inputs
The main power connections are located within the harness labeled as “Main Inputs”
Injection Battery + (R) The Injection Battery + (Red) connection will supply the 12V DC to the injector relay within the harness. Please connect this cable directly to the battery + terminal.
ECU Battery + (R/W)
The ECU Battery + (Red / White) connection will supply the 12V DC to the ECU relay within the harness. Please connect this cable directly to the battery + terminal.
Battery + (R)
The Battery + (Red) connection will supply the 12V DC to the ignition and fuel pump relay within the harness. Please connect this cable directly to the battery + terminal.
Signal Ground (B/W)
The Signal Ground (Black / White) connection supplies the signal ground for the harness and ECU. Please connect this cable directly to the battery – terminal.
Ground (B)
The Ground (Black) connection supplies the ground for the harness and ECU. Please connect this cable directly to a chassis ground.
WARNING!
Please make sure your engine block is grounded to the chassis of the vehicle by a correct sized grounding strap. This harness will not ground your engine, damage can occur to this harness and / or your ECU if your engine is not properly grounded.
Figure 1 - Main power Connections
In Cabin and DPO 3 Harness
The In Cabin and DPO 3 harnesses comprise of the following wire connections
Digital Pulsed Outputs 1, 2, 3 & 4 ( V/B, V/BR, V/R, V/O )
When the output is activated by the ECU the output will switch to ground. Solenoid valves and shift lights etc can be run directly from the output, however high current devices such as thermo fans and additional fuel pumps must be activated through a relay. This way the output is only switching the relay and not a high current draw device.
The Digital Pulsed Outputs are limited to 800mA Max current draw.
These outputs can be programmed within the ECU Manager Software to control auxiliaries such as:
Air Con Output
Aux Fuel Pump
Boost Control
ECU Diagnostic Light
Intercooler Fan
Shift Light
Thermo fans
For a full list of output options and explanations please go to the help within the ECU Manager Software.
Digital Switched Input 1 ( GY/G )
Digital Switched inputs are inputs that toggle between two states of low (0V) and high (5V) Voltage to describe the state of a switch or sensor. These outputs can be programmed within the ECU Manager Software to control auxiliaries such as:
Air Conditioning Request
Auxiliary Rev Limit
Datalog Activation
Launch Anti-Lag Switch
Nitrous Enable
For a full list of input options and explanations please go to the help within the ECU Manager Software.
Switched 12V DC Supply (GY/R)
This wire supplies an ignition switched 12V DC supply, this can be used to power the positive side of a relay or solenoid to be controlled by the DPO's contained within these harnesses.
Switched +12VDC Input ( P )
This input must be connected to a +12VDC Switched ignition source. This is required to turn on the Haltech ECU and all the relays contained within the terminated harness.
Figure 2 - In Cabin Wire Harness
Figure 3 – DPO 3 Wire Harness
AVI Harness
The AVI harness connector comprises of the following connections
Signal Ground (B/W)
This wire supplies a Signal Ground
AVI 1 & AVI 2 ( GY/Y & O/B)
Analogue Voltage Inputs accept variable voltage inputs from 0V to 5V. These inputs can also accept switch inputs that change between two different voltage levels. The on voltage and off voltage define what the thresholds are between the on and off states. The voltage can be viewed as a channel in the software to determine the thresholds for a switched input.
Switched 12V DC Supply (GY/R)
This wire supplies an ignition switched 12V DC supply
Figure 4- AVI Connector Pinout
Fuel Pump Relay Control
The Fuel pump relay control harness comprises of the following wire connections
Fuel Pump Relay Control (B/Y)
This output controls the fuel pump relay, and should be connected to the coil of the fuel pump relay. When activated by the ECU the output will switch to ground.
Switched 12V DC Relay Supply (GY/R)
This wire supplies an ignition switched 12V DC supply, this can be used to power the positive side of the fuel pump relay. This wire is not to be used to supply power
to the fuel pump.
Figure 5 - Fuel Pump Relay Control Harness
02 Sensor Connector
The 02 Sensor connector comprises of the following connections:
Signal Ground (B/W)
This is a signal ground and can be used for grounding a 3 wire 02 Sensor or a Wideband 02 Controller.
02 Input Signal (GY/O)
Connect the output of a Narrowband 02 Sensor or the output of a Wideband Controller to this connection.
+5V DC Switched (O)
This is a +5V DC Supply
+12V DC Switched (GY/R)
This is the +12V DC Supply for powering the heater on a 02 Sensor or for powering the Wideband 02 Controller
Figure 6 - 02 Sensor Connector
Throttle Position Sensor Connections
The Throttle Position Sensor comprises of the following connections:
Signal Ground (B/W)
This wire supplies the Signal Ground to the Throttle Position Sensor
TPS Signal (W)
This wire is the signal to your ECU, Please connect this to the signal output of your Throttle Position Sensor
+5V DC (O)
This wire supplies the Throttle Position Sensor with an ignition switched +5V DC Supply
Figure 7 – Throttle Position Sensor Connections
Manifold Pressure Sensor
The Manifold Pressure Sensor connector plugs directly into any Haltech 2 and 3 Bar MAP sensors (sold separately)
Figure 8 – Manifold Pressure Sensor Connector
Fuel Pressure and Oil Pressure Sensors
The fuel and oil pressure sensor connectors will plug directly into a Haltech fuel or oil pressure sensor (sold separately)
The wiring is as follows
A: Signal Ground B: +5V DC C: Sensor Output Signal
Figure 9 – Fuel Pressure Sensor Connector
Figure 10 – Oil Pressure Sensor Connector
Ignition Output Connector
The Ignition Output Connector comprises of the following connections:
Ignition Outputs (IGN1 – IGN4)
The Platinum Sport 1000 13B Terminated Loom has two options for the ignition harness, please select option upon ordering of your terminated harness kit:
Flying Lead Ignition Harness (Kit # HT051202)
Terminated LS1 Ignition Harness (Kit # HT051203)
The chosen Ignition harness will connect to the 8 position Deutsch connector labeled as “Ignition Outputs” The Haltech Platinum Sport 1000 cannot fire the coils directly, and an optional ignition module will need to be purchased if the LS1 ignition option is not chosen.
Optional Modules (Sold Separately)
Single Channel Ignitor : # HT020000 Dual Channel Ignitor: # HT020002 Triple Channel Ignitor: # HT020004 Quad Channel Ignitor: # HT020006
+12V DC Switched ( P )
This wire supplies a switched +12V DC to the ignition connector this can be used in CDI applications to enable the CDI unit.
Ground ( B )
This wire supplies a ground to the ignition module or coils
+12V DC From Ignition Relay ( R/Y )
This wire supplies a switched +12V DC to the ignition module or coils from the ignition relay.
Figure 11 - Ignition output connector
Haltech Ignition Harness Overview
The Haltech 13B Terminated Harness has two ignition harnesses available Please specify at time of purchase.
Haltech LS1 Ignition Harness (Supplied with kit # HT051203)
The Haltech LS1 Ignition harness is designed to be a plug and play solution when used with Haltech LS1 Coils ( Purchased separately, order as part # HT020102). With the additional purchase of four LS1 coils this harness will simply plug in.
The use of Haltech LS1 Coils with your engine package will save you time and money, as these coils have inbuilt ignitors, so ignition modules will not need to be purchased.
Figure 12 – Haltech LS1 Ignition Harness Connections
Haltech Flyloom Ignition Harness (Supplied with kit # HT051202)
The Haltech Flyloom Ignition harness is designed to allow the end user alternative options for their ignition system. The Haltech Fly loom ignition harness can be wired to existing ignition modules or used to trigger a CDI system.
Figure 13 – Haltech Flyloom Ignition Harness Connections
*Ignition Output Identification
The outputs of the Ignition Harness can be identified by the coloured stripe on the yellow wires, Please see figure 14 below:
Figure 14 – Haltech Ignition Looms Output Colour Guide
Appendix
Series 6 Engine Harness Conversion
Crank Angle Sensor
To Convert the Haltech Terminated harness to be used with a Series 6 engines the Crank angle sensor connection must split into two sensor connectors.
Cut your existing connectors off your original harness and solder them to the Haltech terminated harness as shown below
Figure 15 – Series 6 Crank Angle Sensor Wiring
Throttle Position Sensor Connections
Connections to the Throttle Position Sensor for both series of engines are outlined below .
Figure 16 – Series 5 Throttle Position Sensor Wiring
Figure 17 – Series 6 Throttle Position Sensor Wiring
Oil Metering Pump Connection
The Haltech 13B Terminated Harness does not support the electronic oil metering pump.
This feature can be added by the addition of 7 wires.
Please follow the wiring diagrams below.
Figure 18 - Wiring in a Series 5 electronic Oil Metering Pump
Figure 19 - Wiring in a Series 6 electronic Oil Metering Pump
Appendix
Upon installation fill out the table below, this will help when it comes to setup and tuning of the vehicle
Input / Output
Analogue Voltage
Inputs
AVI 1 (GY/Y) AVI
AVI 2 (O/B) AVI
Digital Switched
Inputs
DSI 1 (GY/G) In Cabin
Digital Pulsed
Outputs
DPO1 (V/B) In Cabin
DPO2 (V/BR) In Cabin
DPO3 (V/R) DPO 3
DPO4 (V/O) In Cabin
Figure 20 - User Definable Inputs and Outputs Allocation Table
Wire
Colour
Harness
Location
Configuration
Notes
HALTECH HEAD OFFICE: PH: +612 9729 0999
FAX: +612 9729 0900 EMAIL: sales@haltech.com
HALTECH US OFFICE: EMAIL: usa@haltech.com
See the Haltech Website for your local authorized dealer.
www.haltech.com
Version 2 Harness Revision 2
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