e-mail: sales@halsteadboilers.co.uk or service@halsteadboilers.co.uk Website: www.halsteadboilers.co.uk
Supplied By www.heating spares.co Tel. 0161 620 6677
Important Information
General
This boiler is designed to provide central heating from a fully
pumped open-vented or sealed water system with a fully
indirect cylinder.
The central heating water temperature can be adjusted on the
boiler.
Once the controls are set the boiler operates automatically.
A frost protection program is also included.
Please read these instructions and follow them carefully for the
correct and economical use of your boiler.
Gas Category
This boiler is for use only on Natural gas (G20).
Gas Safety (Installation and Use) Regulations
In your own interests and that of safety, it is the Law that ALL
gas appliances are installed by a competent person in
accordance with the current issue of the above regulations.
Gas Testing and Certification
The boiler is tested and certificated for safety and performance.
It is, therefore, important that no alteration is made to the boiler
unless approved, in writing, by Halstead Boilers Ltd.
Any alteration not approved by Halstead Boilers Ltd., could
invalidate the certification, boiler warranty and may also infringe
the current issue of the statutory requirements.
CE Mark
This boiler meets the requirements of Statutory Instrument, No.
3083 The Boiler (Efficiency) Regulations, and therefore is
deemed to meet the requirements of Directive 92/42/EEC on
the efficiency requirements for new hot water boilers fired with
liquid or gaseous fuels.
Type test for purposes of Regulation 5 certified by: Notified body
0086.
Product/production certified by: Notified body 0086.
The CE mark on this appliance shows compliance with:
1. Directive 90/396/EEC on the approximation of the laws of the
Member States relating to appliances burning gaseous fuels.
2. Directive 73/23/EEC on the harmonisation of the Laws of the
Member States relating to electrical equipment designed for
use within certain voltage limits.
3. Directive 89/336/EEC on the approximation of the Laws of
the Member States relating to electromagnetic compatibility.
Control of Substances Hazardous to Health
Under Section 6 of The Health and Safety at Work Act 1974, we
are required to provide information on substances hazardous to
health.
The adhesives and sealants used in this appliance are cured
and give no known hazard in this state.
Insulation Pads
These can cause irritation to skin, eyes and the respiratory tract.
If you have a history of skin complaint you may be susceptible
to irritation. High dust levels are usual only if the material is
broken.
Normal handling should not cause discomfort, but follow normal
good hygiene and wash your hands before eating, drinking or
going to the lavatory.
If you do suffer irritation to the eyes or severe irritation to the skin
seek medical attention.
Spare Parts
REMEMBER, When replacing a part on this appliance, use only
spare parts that you can be assured conform to the safety and
performance specification that we require. Do not use
reconditioned or copy parts that have not been clearly authorised
by Halstead Boilers Ltd.
Manual Handling Guidance
During the appliance installation and the replacement of the
heat exchanger it will be necessary to employ caution and
assistance whilst lifting as the appliance or component exceeds
the recommended weight for a one man lift.
In certain situations it may be required to use a mechanical
handling aid.
Take care to avoid trip hazards, slippery or wet surfaces.
Water System27
Boiler Location and Ventilation310
Flue Location and Ventilation411
Installation Preparation513
Boiler Fixing614
Gas, Water and Condensate Conns.715
Flue Preparation and Installation816
Electrical Connections918
Commissioning1020
SERVICING
INSTRUCTIONS
Servicing1121
Fault Finding1225
Replacement of Parts1327
Spare Parts1432
2000225068C
2
Supplied By www.heating spares.co Tel. 0161 620 6677
Important Information
WARNINGS
Gas Leak or Fault
If a gas leak or fault exists or is suspected, turn the boiler
mains electrical supply off and turn off the gas supply at the
meter. Consult your local gas company or your local
installation/servicing company.
Clearances
If fixtures are positioned close to the boiler, space must be
left as shown in diagram 3.1. Enough space must also be
left in front of the boiler to allow for servicing.
Sheet Metal Parts
This boiler contains metal parts (components) and care
should be taken when handling and cleaning, with particular
regard to edges.
Sealed Components
Under no circumstances must the User interfere with any
sealed component as this could result in a potentially
dangerous situation arising.
Electrical Supply Failure
This boiler must be earthed.
The boiler will not work without an electrical supply.
Normal operation of the boiler should resume when the electrical
supply is restored.
Reset any external controls, to resume normal operation of the
central heating.
If the boiler does not resume normal operation turn the mains
reset switch off and on. If the boiler does not resume normal
operation after this the overheat stat may have operated. The
overheat stat would only operate under abnormal conditions
and, under these circumstances; it would be advisable to
consult your installation / servicing company.
Protection Against Freezing
The boiler has a built in frost protection programme as long as
the electricity and gas are left switched on.
This device operates the burner and system pump when the
temperature inside the boiler falls to 3
Any other exposed areas of the system should be protected by
a separate frost thermostat.
If the mains electricity and gas are to be turned off for any long
periods during severe weather, it is recommended that the
whole system, including the boiler, should be drained to avoid
the risk of freezing. Make sure that, if fitted, the immersion
heater in the cylinder is switched off.
If you have a sealed water system contact your installation/
servicing company as draining, refilling and pressurising MUST
be carried out by a competent person.
As a safety feature the boiler will stop working if the condensate
drain becomes blocked. During freezing conditions this may be
due to the forming of ice in the condense drain external to the
house. Release an ice blockage by the use of warm cloths on
the pipe. The boiler should then restart. Contact your installation/
servicing company if the fault persists.
0
C.
Boilers Installed in a Compartment or
Cupboard
If the boiler is fitted into a compartment or cupboard it does not
require ventilation openings.
Do not use the compartment or cupboard for storage.
Boiler Casing
Do not remove or adjust the casing in any way, as incorrect
fitting may result in incorrect operation or failure to operate at all.
Condensate Drain
The condensate drain, see section 7.3, must not be modified or
blocked.
Pluming from flue terminal
Like all condensing boilers this appliance will produce a plume
of condensation from the flue terminal in cool weather. This is
due to the high efficiency and hence low flue gas temperature
of the boiler. It is normal and not a fault indication.
Cleaning
This appliance contains metal parts and care should be taken
when handling and cleaning with particular regard to edges.
The boiler casing can be cleaned using a mild liquid detergent
with a damp cloth, then a dry cloth to polish.
Do not use any form of abrasive or solvent cleaner as you may
damage the paintwork.
Maintenance and Servicing
For the continued efficient and safe operation of the boiler it is
recommended that it is checked and serviced at regular intervals.
The frequency of servicing will depend upon the installation
conditions and usage, but in general, once a year should be
enough.
If this appliance is installed in a rented property in the UK there
is a duty of care imposed on the owner of the property by the
current issue of The Gas Safety (Installation and Use)
Regulations, Section 35.
Servicing/maintenance should be carried out by a competent
person in accordance with the rules in force in the countries of
destination.
To obtain service, please call your installer or Halstead Boilers
using the telephone number on the front cover of this booklet.
Please be advised that the installation engineer on completion
of commissioning and servicing should complete the ‘Benchmark’
logbook.
All CORGI Registered Installers carry a CORGI ID card, and
have a registration number. Both should be recorded in your
boiler Logbook. You can check your installer is CORGI registered
by calling CORGI direct on: - 01256 372300.
Replacement Parts
If replacement parts are required contact Halstead Boilers
using the telephone number on the front cover of this booklet.
Please quote the name of the appliance, this infomation will be
on the name badge on the front of the appliance.
If in doubt seek advice from the local gas company or Halstead
Boilers using the telephone number on the front cover of this
booklet.
3
2000225068C
Supplied By www.heating spares.co Tel. 0161 620 6677
Operating the Boiler
To Operate the Boiler
Sealed Water Systems.
CAUTION. A sealed water system must be filled and pressurised
by a competent person.
Only light the boiler when you are sure that the system and
boiler have been filled and pressurised.
The pressure should read at least 0.7 bar, anything less than
this figure could indicate a leak and you MUST contact your
installation / servicing company.
All Systems
Check that the electrical supply to the boiler is ON at the external
isolator.
Set any remote controls as required.
User Controls
Turn the mains reset switch to the ON position. The control light
will illuminate (green) indicating the boiler is lit, see diagram 1.
The temperature of the central heating water can be adjusted by
turning the water temperature control knob to desired setting
between I 'Min' and 'Max', see diagram 1.
'Max' is appoximately 82°C (180°F)
Note: If the appliance is supplying DHW via a storage cylinder,
the flow temperature should be set at a temperature high
enough to satisfy the DHW demand temperature, for example
o
50 - 60
C.
The digital display, see diagram 1, shows the temperature of the
appliance.
A fault is indicated by a RED flashing control light and flash fault
code on digital display.
To reset:
Turn the mains reset switch anti-clockwise to 0.
Wait for 5 seconds.
Turn mains reset switch clockwise to I.
If the fault persists contact your installer/service provider.
It should be noted that this is a fan flue appliance and fan
operation may be heard.
To Turn the Boiler Off
There is a mains reset switch on the right hand side of the
controls fascia. However, it is preferable to leave the electrical
supply on whenever possible to permit operation of the built-in
frost protection and daily pump exercise.
FASCIA
CONTROL LIGHT
2
1
CENTAL HEATING
WATER TEMPERATURE
CONTROL KNOB
11689
MAINS RESET
SWITCH
DIGITAL
DISPLAY
3
4
5
Diagram 1
2000225068C
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